Club Car IntelliTach XRT 1550, Maintenance And Service Manual

Page: 517 / 564

HYDRAULIC ATTACHMENT SYSTEM Electrical
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 16-19
16
Accessory Relay Installation
1. Insert the relay into the multi-pin connector. See following NOTE.
NOTE: The relay contacts are keyed to ensure that the relay can only be installed in the correct orientation.
If the relay is not easy to insert, rotate the relay until the correct contact orientation is obtained.
2. Connect the battery cables, positive (+) cable first, and tighten the terminals to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
3. Install the electrical component cover and driver seat.
SOLENOID
Testing the Solenoid
1. Test for continuity between the two small coil terminals (light green wire and purple wire) (Figure 16-30,
Page 16-19) .
2. Test for no continuity between the two large terminals (red wire and copper strap) (Figure 16-30,
Page 16-19) .
3. Apply 12 volts with the positive lead connected to the positive coil terminal and the negative lead con-
nected to the negative coil terminal. The solenoid should click and show continuity between the two large
terminals.
Solenoid Removal
1. Empty and raise cargo bed.
2. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
3. Set the joystick ON/OFF switch to OFF.
4. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-1.
5. Note wiring and disconnect wires and copper strap from solenoid.
6. Remove screws securing solenoid to motor and remove solenoid.
Figure 16-30 Solenoid Wiring and Testing
Light Green (w34)
Purple
Copper Strap
To Motor
(+ Positive Terminal of Coil)
(– Negative Terminal of Coil)
Red
(from
Circuit
Breaker)