Club Car IntelliTach XRT 1550, Maintenance And Service Manual

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TROUBLESHOOTING AND ELECTRICAL SYSTEM: HONDA POWERED GASOLINE VEHICLES Test Procedures
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 11b-37
11B
3. Remove the wire harness from the headlight bulb (Figure 11b-31, Page 11b-37) .
4. Use a multimeter set to 20 volts DC and place the black (–) probe into the black wire terminal of the wire
harness. Place the red (+) probe into the blue wire terminal.
5. Pull the light switch to the ON position. If the multimeter indicates approximately 12 volts, replace the
headlight bulb.
6. If there is no voltage reading at the wire harness, check the continuity of the 16-gauge blue wire from the
headlight to the light switch.
6.1. Set the multimeter to 20 VDC.
6.2. Use an alligator clip to attach the black (–) probe onto the negative (–) battery terminal and place
the red (+) probe into the blue wire terminal of the wire harness. If the multimeter reading is approx-
imately 12 volts, the blue wire has continuity.
7. Check the continuity of the 16-gauge black wire from the headlight to the ground terminal.
7.1. Set the multimeter to 20 VDC.
7.2. Place the black (–) probe of multimeter into the black wire terminal of the wire harness and use an
alligator clip to attach the red (+) probe onto the positive (+) battery terminal. If the multimeter read-
ing is approximately 12 volts, the black wire has continuity.
8. If the readings are correct in all of the previous steps, replace the headlight bulb.
Figure 11b-31 Voltage Measurement at Headlight
Socket
2m
20
m
200
m
2k
200
200
200 200
20
2
200
m
500
20k
200k
2000
k
1000
OFF
WAVETEK 5XL
V
V
V
A
! !
COM 200nA
MAX
1000 ---
750V
FUSED
BLACK WIRE
BLUE WIRE
WIRE HARNESS