Club Car IntelliTach XRT 1550, Maintenance And Service Manual

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HYDRAULIC ATTACHMENT SYSTEM Electrical
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 16-13
16
- Check the fuse.
- Check continuity of the 14-gauge red wire (w06) from the “hot” side of the circuit breaker to the fuse.
- Check continuity of the 14-gauge red wire (w52) from the fuse to the Accessory Relay
- Check continuity of the 18-gauge red wire (w40) from the fuse to the ON/OFF switch.
- Check continuity from the 14-gauge red wire (w08) at the Accessory Relay to the 16-gauge orange/
black wire (w10) at the ON/OFF switch.
- Check continuity from the 16-gauge orange wire (w81) at the ON/OFF switch to any 18-gauge
orange wire at the joystick.
Joystick ON/OFF Switch Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Set the joystick ON/OFF switch to OFF and remove both seats.
3. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-1.
4. Cut the wire tie securing joystick harness to chassis (Figure 16-22, Page 16-11) .
5. Access the joystick ON/OFF switch. See Joystick Removal on page 16-11.
6. Ensure the wires are connected correctly and are tight. If they are not, rewire or tighten as necessary.
7. Unplug harness from switch (Figure 16-22, Page 16-11) . Squeeze tabs at each end of switch and push
switch out the back of the control box.
Joystick ON/OFF Switch Installation
1. Insert switch into control box until fully seated.
2. Connect harness plug to switch.
3. Install control box cover/joystick assembly and secure with the four screws.
4. Secure joystick harness to chassis with new wire tie (Figure 16-22, Page 16-11) .
5. Connect the battery cables, positive (+) cable first, and tighten the terminals to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).