Club Car IntelliTach XRT 1550, Maintenance And Service Manual

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DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES Diesel Engine
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 13c-3
13C
22. Remove the hardware securing manifold pipe to exhaust manifold and slide exhaust system as far to the
rear as possible. See Manifold Pipe Removal on page 13c-6.
23. Remove the clutch outer cover. See Clutch Outer Cover Removal on page 13c-35.
24. Remove the drive belt. See Drive Belt Installation on page 13c-29.
25. Remove the clutches. See Drive Clutch Removal on page 13c-29. Also See Driven Clutch Removal
on page 13c-33.
26. Remove the clutch inner cover. See Clutch Inner Cover Removal on page 13c-36.
27. Remove the engine mounting hardware (Figures 13c-3 and 13c-4, Page 13c-3) . See following NOTE.
NOTE: When removing the engine mounting hardware, note the location of the two black ground wires
secured to the driver side of engine.
28. Use the engine lift tabs on top of the engine to lift the engine from the mounting plate.
29. If replacing engine, remove cvt adapter shaft from flywheel and retain for use on replacement engine.
ENGINE INSTALLATION
See General Warning, Section 1, Page 1-1.
1. If installing replacement engine, center cvt adapter shaft on flywheel and secure with new hardware.
Tighten bolts to 21 ft-lb (28.5 N·m).
2. Lower the engine into the engine compartment and fit the engine block between the base plate brackets
(Figure 13c-3, Page 13c-3) . Also see Figure 13c-4, Page 13c-3.
3. Loosely secure new bolts and flat washers to the engine block mounts.
NOTE: Engine block bolts will be tightened after the engine and transmission are aligned and the clutch
inner cover is installed and bolts tightened to hold alignment.
4. Install the clutch inner cover. See Clutch Inner Cover Installation on page 13c-36.
5. Install the clutches. See Drive Clutch Installation on page 13c-32. Also See Driven Clutch Installa-
tion on page 13c-35.
6. Install the drive belt. See Drive Belt Installation on page 13c-29.
Figure 13c-3 Driver Side Diesel Engine Mount Figure 13c-4 Passenger Side Diesel Engine Mount