Club Car IntelliTach XRT 1550, Maintenance And Service Manual

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DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES Exhaust System
Page 13c-6 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
13C
NOTE: Shift the end of the muffler inlet and intermediate pipe from side to side to relax and disconnect the
springs.
3. Remove the springs from the intermediate pipe and manifold pipe and remove the pipe.
MANIFOLD PIPE REMOVAL
1. Remove the three bolts and flange-head locknuts (Figure 13c-6, Page 13c-6) .
2. Separate the manifold pipe from the engine exhaust manifold.
MANIFOLD PIPE INSTALLATION
1. Clean both the exhaust manifold and the manifold pipe flanges with a scraper or wire brush.
2. Use a new high-temperature flange gasket (CCI P/N 102422301) and align the manifold pipe so the bend
directs the pipe in and slightly down.
3. Install new bolts and flange-head locknuts. Tighten the hardware to 21 ft-lb (28.5 N·m) (Figure 13c-6,
Page 13c-6) .
INTERMEDIATE PIPE INSTALLATION
1. Secure the intermediate pipe to the manifold pipe with new springs. See following WARNING and
NOTE.
ý
WARNING
• Always wear eye protection when springs are removed or installed.
NOTE: Shift the end of the muffler inlet and intermediate pipe from side to side to relax and connect the
springs.
2. Secure the intermediate pipe to the muffler inlet with new springs. See previous NOTE and WARNING.
3. Align the muffler with the intermediate pipe and tighten the muffler spring suspension bracket bolts to 21
ft-lb (29 N·m).
Figure 13c-6 Diesel Manifold Pipe Flange