Club Car IntelliTach XRT 1550, Maintenance And Service Manual

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HONDA GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES Clutches
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 13b-33
13B
Drive Clutch Disassembly
The following service tools are required to disassemble the drive clutch and are available from a service parts
representative:
• Fixed sheave tool (CCI P/N 102601501)
• Spider removal tool (CCI P/N 102607501)
1. Use a 7/16-inch socket to remove the four bolts (1) and washers (2) that secure the plate (3) to the clutch
cover (4) (Figure 13b-33, Page 13b-35) .
2. Remove the cover (4) and spring (5) from the clutch spider (6).
3. Inspect the torque rollers (7), weights (11) and rollers (10). Replace if necessary.
4. Secure the Fixed sheave tool (CCI P/N 102601501) into a vise, or mount the tool to a flat work surface
(Figure 13b-32, Page 13b-33) .
5. Place the fixed sheave of the drive clu
6. tch onto the service tool so that the drive clutch is stationary.
7. Place the Spider removal tool (CCI P/N 102607501) on top of the spider.
8. Use a 1/2-inch drive ratchet to disengage the moveable sheave (14) and spider (6), which will come off
as an assembly, from the fixed sheave (15) (Figure 13b-33, Page 13b-35) .
Drive Clutch Component Inspection
1. Use a feeler gauge to inspect the torque rollers (7) and replace the rollers if necessary (Figure 13b-33,
Page 13b-35) .
1.1. Use a pin driver to drive out the pin (8), which will release a pin (9) and allow the rollers (7) to slide
out of the spider (6).
Figure 13b-32 Drive Clutch Service Tools
SPIDER REMOVAL
TOOL (CCI P/N 102607501)
FIXED SHEAVE TOOL
(CCI P/N 102601501)
DRIVE CLUTCH