Club Car IntelliTach XRT 1550, Maintenance And Service Manual

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KAWASAKI GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES Clutches
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 13a-29
13A
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CAUTION
• Make sure your fingers are not underneath the belt when rolling the belt off the driven clutch.
Drive Belt Installation
1. Turn the key switch OFF and remove the key. Set the park brake. Place the Forward/Reverse handle in
NEUTRAL.
2. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-2.
3. Disconnect the spark plug wires. See WARNING “To avoid unintentionally starting...” in General
Warning, Section 1, Page 1-2.
4. Remove the outer clutch cover. See Clutch Outer Cover Removal on page 13a-37.
5. Position the new belt on the drive clutch and then start the belt over the top of the driven clutch.
6. Rotate the driven clutch clockwise and roll the belt over the driven clutch sheaves and onto the clutch.
7. Install the outer clutch cover. See Clutch Outer Cover Installation on page 13a-37.
8. Connect the spark plug wires.
9. Connect the battery cables, positive (+) cable first, and tighten the hardware to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
DRIVE CLUTCH
See General Warning, Section 1, Page 1-1.
CAUT ION
• Be very careful with the clutches. A clutch that has been dropped will not be properly
balanced. If either clutch is dropped, assume that it is damaged and replace it.
Drive Clutch Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-2.
3. Disconnect the spark plug wires. See WARNING “To avoid unintentionally starting...” in General
Warning, Section 1, Page 1-2.
4. Remove the top air filter hose (outlet) from the air filter canister.
5. Remove the clutch outer cover. See Clutch Outer Cover Removal on page 13a-37.
6. Remove the drive belt. See Drive Belt Removal on page 13a-28.
7. Remove the bolt and washer from the center of the clutch.
8. Thread the clutch removal tool (CCI P/N 102686101) into the drive clutch center and advance the tool
until the clutch is released from the crankshaft. See following CAUTION.
CAUT ION
• Hold the clutch assembly firmly when the clutch removal tool is advanced. Once loosened,
the clutch will drop quickly. Do not allow the clutch to fall on a hard surface.