Club Car IntelliTach XRT 1550, Maintenance And Service Manual

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HONDA GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES Exhaust System
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 13b-5
13B
EXHAUST SYSTEM
MUFFLER REMOVAL
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed. Remove the spark plug wires. See WARNING “To avoid
unintentionally starting...” in General Warning, Section 1, Page 1-1.
3. Loosen the muffler spring suspension bracket bolts.
4. Remove the two springs that secure the muffler inlet to the intermediate pipe (Figure 13b-2,
Page 13b-5) . See following NOTE.
NOTE: Shift the end of the muffler inlet and intermediate pipe from side to side to relax and disconnect the
springs.
5. Remove the two bolts and large flat washers that secure the muffler to the chassis and remove the muf-
fler. See following WARNING and NOTE.
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WARNING
• Always wear eye protection when springs are removed or installed.
NOTE: Replace springs that show signs of brittleness, broken coils, or loss of tension.
INTERMEDIATE PIPE REMOVAL
1. Loosen the muffler spring suspension bracket bolts.
2. Remove the springs from the intermediate pipe and muffler inlet. See following WARNING and NOTE.
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WARNING
• Always wear eye protection when springs are removed or installed.
Figure 13b-2 Muffler Bracket and Inlet Pipe