Club Car IntelliTach XRT 1550, Maintenance And Service Manual

Page: 441 / 564

DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES Fuel System
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 13c-11
13C
Secondary Fuel Filter Removal
See General Warning, Section 1, Page 1-1.
The secondary fuel filter (8) also functions as a water separator. It has a drain valve on the bottom of the filter
to drain water from the fuel system.
See Draining Water from the Secondary Fuel Filter on page 13c-9.
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-1.
3. Place a large pan under the fuel filters to catch fuel.
4. Turn filter counterclockwise to remove from the filter manifold. Drain the residual fuel in the manifold and
filter into the drain pan. See following WARNING.
ý
WARNING
• Clean up spilled fuel. Keep sparks and flames away from the vehicle and service area. Failure
to heed this warning could result in an explosion or fire, resulting in severe personal injury or
death.
Secondary Fuel Filter Installation
See General Warning, Section 1, Page 1-1.
1. Use a clean, lint-free rag to wipe the filter manifold surface clean where the fuel filter gasket seats.
2. To help seal the new fuel filter to the manifold, apply a light coat of new engine oil to the rubber seal
before installing filter (Figure 13c-8, Page 13c-8) .
3. Install new fuel filter (diesel: CCI P/N 102703401) on the manifold. Tighten the filter by hand 2/3 turn after
gasket contact. Do not use a band wrench or channel lock pliers.
4. Verify the water separator drain valve is closed, prime the system and check for leaks. See following
NOTE.
NOTE: After the filter is installed, turn the key switch to the ON position and allow the fuel pump to fill the
new filter with fuel before the engine is started.
ELECTRIC FUEL PUMP
See General Warning, Section 1, Page 1-1.
The fuel pump is located between the primary fuel filter and the secondary fuel filter/water separator. It is elec-
trically operated and provides fuel flow from the tank to the engine when the key switch is in the ON position.
Fuel Pump Removal
See General Warning, Section 1, Page 1-1.
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-1.
3. Disconnect the white/black wire connector from the wire harness.
4. Place a large pan under the fuel pump to catch fuel. See following DANGER and WARNING.