Santerno Sinus M User Manual Download Page 75

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CHAPTER 8 - CONTROL BLOCK DIAGRAM

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Summary of Contents for Sinus M

Page 1: ...onica Santerno is responsible for the device in its original setting Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering Department of Elet...

Page 2: ...sent Keep operating instructions handy for quick reference Read this manual carefully to maximize the performance of Sinus M series inverters and ensure safe usage WARNING Do not remove the inverter c...

Page 3: ...n electric shock CAUTION Install the inverter on a non flammable surface Do not place flammable material nearby Otherwise fire could occur Disconnect the input power if the inverter gets damaged Other...

Page 4: ...ty 90 RH or less non condensing Storage temperature 20 65 C Location Protected from corrosive gas combustible gas oil mist or dust Altitude Vibration Max 1 000m above sea level Max 5 9m sec2 0 6G or l...

Page 5: ...surge voltage when driving 400V class motor with inverter A micro surge voltage attributable to wiring constant is generated at motor terminals and may deteriorate insulation and damage motor Before...

Page 6: ...7 Function list Parameter values are listed 8 Control block diagram Shows control flow to help users easily understand operation mode 9 Basic functions Provides information for basic functions in the...

Page 7: ...mended Fuses and Reactors 4 3 CHAPTER 5 Programming Keypad 5 1 5 1 Keypad features 5 1 5 2 Alpha numeric view on the LED keypad 5 2 5 3 Moving to other groups 5 3 5 4 How to change the codes in a grou...

Page 8: ...nd Power Braking 10 37 10 18 External brake control 10 38 10 19 Kinetic energy buffering 10 39 10 20 DRAW Control 10 40 10 21 2 Phase PWM 10 42 10 22 Cooling fan control 10 42 10 23 Operating mode sel...

Page 9: ...rea 13 8 13 8 Troubleshooting 13 17 13 9 Miscellaneous 13 17 CHAPTER 14 Troubleshooting Maintenance 14 1 14 1 Protective functions 14 1 14 2 Fault remedy 14 3 14 3 Precautions for maintenance and insp...

Page 10: ......

Page 11: ...0 75 1 1 2S T B A2 K 2 0003 1 5 1 8 2S T B A2 K 2 0005 2 2 3 2S T B A2 K 2 0007 4 4 5 2S T B A2 K 2 0011 5 5 2S T B A2 K 2 0014 7 5 9 2 2S T B A2 K 2 0017 11 2S T B A2 K 2 0020 15 2S T B A2 K 2 0025 1...

Page 12: ...parts as necessary Installation To operate the inverter with high performance for a long time install the inverter in a proper place in the correct direction and with proper clearances Wiring Connect...

Page 13: ...Front cover Removed when wiring Bottom cover Removed when wiring input power and a motor Status LED Display Inverter nameplate 4 Way button for parameter setting Up Down Left Right Control signal Ter...

Page 14: ...ssembling disassembling To remove the front cover Lightly press both the indented sides of the cover and pull up To change the inverter fan Press the both sides of bottom cover lightly and pull out Pr...

Page 15: ...1 5 Notes...

Page 16: ......

Page 17: ...peration Install it on a non combustible surface Mount the inverter on a flat vertical and level surface Inverter orientation must be vertical top up for proper heat dissipation Also leave sufficient...

Page 18: ...oper positions with extreme care to keep the ambient temperature below the permissible range Install the inverter using screws or bolts to ensure that the inverter is firmly fastened For installing mu...

Page 19: ...2 3 2 2 Dimensions SINUS M 0003 2S T SINUS M 0003 4T SINUS M 0001 2S T SINUS M 0002 2S T SINUS M 0001 4T SINUS M 0002 4T...

Page 20: ...2 4 SINUS M 0005 2S T SINUS M 0007 2S T SINUS M 0005 4T SINUS M 0007 4T SINUS M 0011 2S T SINUS M 0014 2S T SINUS M 0011 4T SINUS M 0014 4T H W D W1 A A H1 W1 B B...

Page 21: ...2 5 SINUS M 00017 2S T SINUS M 0020 2S T SINUS M 0017 4T SINUS M 0020 4T SINUS M 0025 2S T SINUS M 0030 2S T SINUS M 0025 4T SINUS M 0030 4T H W D B W1 B A H1 D H W W1 B B A H1...

Page 22: ...260 240 410 392 208 5 10 0 10 0 10 0 13 3 SINUS M 0030 2S T 22 260 240 410 392 208 5 10 0 10 0 10 0 13 3 SINUS M 0001 4T 0 4 70 65 5 128 119 130 4 0 4 5 4 0 0 76 SINUS M 0002 4T 0 75 0 9 70 65 5 128...

Page 23: ...ctory setting BX Emergency stop P4 RST Trip reset P5 JOG Jog operation CM Input signal common P6 MF input terminal factory setting Multi step freq Low P7 Multi step freq Middle P8 Multi step freq High...

Page 24: ...G Power terminal wiring 11 0 22 0kW R L1 S L2 T L3 B2 N U V W 3 phase AC input Input rated voltage Power input terminal Reactor DB Resistor connection terminal Motor connection terminal Motor G Ground...

Page 25: ...S T 20 4 20 4 16 6 M6 30 7 26 6 SINUS M 0025 2S T 35 2 35 2 20 4 M8 30 6 26 5 SINUS M 0030 2S T 35 2 35 2 20 4 M8 30 6 26 5 SINUS M 0001 4T 2 5 14 2 5 14 2 5 14 M3 5 10 8 7 SINUS M 0002 4T 2 5 14 2 5...

Page 26: ...een wires the overcurrent protection may trip or the equipment connected to the output side may malfunction In case of long wire length it should be required to lower carrier frequency or use du dt fi...

Page 27: ...rocedure 1 Remove the front cover 2 Connect the Grounding wire to the ground terminal through the opening for ground terminal as shown above Enter the screw driver from vertical to the terminal and se...

Page 28: ...open collector 1 0 1 5 M2 6 0 4 Below 26V DC 100mA MG MO Common 1 0 1 5 M2 6 0 4 24 24V External Power Supply 1 0 1 5 M2 6 0 4 Max output current 100mA 3A Multi function relay output A contact NO 1 0...

Page 29: ...ector for communication option 2 When using external DC 24V PNP 1 When using DC 24V inside inverter NPN SW S8 DC 24 V P1 CM CM S8 NPN SW S8 R R R CM CPU inside inverter DC 24 V P1 CM CM S8 DC24V PNP S...

Page 30: ...3 8 3 5 Optional External Relay An optional external relay with a 24Vdc coil may be connected to the Open Collector output as shown below Caution Respect the features of terminals MO and MG Notes...

Page 31: ...ak may flow in the inverter at power on Magnetic Contactor Install it if necessary When installed do not use it for the purpose of starting or stopping Otherwise it could lead to reduction in product...

Page 32: ...2S T 16 25 Sinus M 0003 4T 8 25 Sinus M 0005 2S T 20 25 Sinus M 0005 4T 10 25 Sinus M 0007 2S T 32 45 Sinus M 0007 4T 16 25 Sinus M 0011 2S T 50 60 Sinus M 0011 4T 25 30 Sinus M 0014 2S T 63 100 Sinu...

Page 33: ...84 Sinus M 0001 4T 5 500 IM0126000 Sinus M 0002 4T 10 500 IM0126000 Sinus M 0003 4T 10 500 IM0126000 Sinus M 0005 4T 10 500 IM0126002 Sinus M 0007 4T 20 500 IM0126004 Sinus M 0011 4T 20 500 IM0126044...

Page 34: ...5 70 IM0126124 0 51 43 B 150 130 115 50 125 75 7x14 6 96 IM0126144 0 30 68 B 180 160 150 60 150 82 7x14 9 150 IM0126164 0 24 92 B 180 160 150 60 150 82 7x14 9 5 183 DC Reactors INDUCTANCE MODEL INDUC...

Page 35: ...ESET Reset command when fault occurs UP Used to scroll through codes or increase parameter value Down Used to scroll through codes or decrease parameter value Left Used to jump to other parameter grou...

Page 36: ...5 2 5 2 Alpha numeric view on the LED keypad 0 A K U 1 B L V 2 C M W 3 D N X 4 E O Y 5 F P Z 6 G Q 7 H R 8 I S 9 J T...

Page 37: ...nput Output group Parameters necessary to make up a sequence using Multi function input output terminal Moving to other parameter groups is only available in the first code of each group as the figure...

Page 38: ...l be displayed Press the right arrow key once again to return to Drive group 5 Return to the 1st code in Drive group 0 00 If the left arrow key is used the above will be executed in the reverse order...

Page 39: ...he Up key again 5 Return to the first code of Drive group Use Down key for the opposite order Code jump When moving from the F0 to the F15 directly FU group 1 1 Press the Ent key in F0 2 1 the code nu...

Page 40: ...des will be skipped in the middle of increment decrement for code change That is because it is programmed that some codes are intentionally left blank for future use or the codes user does not use are...

Page 41: ...p key once 5 The value is increased to 6 0 Press the Left key to move the cursor to the left 6 0 60 is displayed The first 0 in 0 60 is active Press the Up key once 7 16 0 is set Press the Ent key onc...

Page 42: ...il 5 is displayed 3 Press the Left key once 4 The first decimal 0 becomes active Press the Left key once 5 Press the Left key once 6 Set 3 using UP key 7 Press the Ent key 30 05 is blinking Press the...

Page 43: ...ncrease the value to 2 by pressing the Up key 5 28 is displayed Press the Ent key once 6 The parameter number F28 is displayed Press the Ent key once to check the set value 7 The preset value 2 is dis...

Page 44: ...yed 2 Monitoring output current is provided in this parameter Press the Enter key once to check the current 3 Present output current is 5 A Press the Enter key once to return to the parameter name 4 R...

Page 45: ...ency at the time of fault 30 0 is displayed Press the Up key once 3 The output current at the time of fault is displayed Press the Up key once 4 Operating status is displayed A fault occurred during a...

Page 46: ...key once to move the cursor to the left 4 03 is displayed 0 in 03 is active Increase the value to 9 by pressing the Up key 5 93 is set Press the Enter key once 6 The parameter number is displayed Pre...

Page 47: ...t key three times 4 00 00 is displayed and the first 0 is lit Press the Up key 5 10 00 is set Press the Ent key once 10 00 is blinking Press the Ent key once 6 Run frequency is set to 10 00 Hz when th...

Page 48: ...ops blinking Turn the potentiometer to set to 10 00 Hz in either Max or Min direction 7 Turn on the switch between P1 FX and CM See Wiring below RUN lamp begins to blink with FWD lamp lit and the acce...

Page 49: ...he present frequency setting method 0 is run via keypad Press the Up key three times 9 After checking 3 frequency setting via potentiometer press the Ent key twice 10 Frq is displayed Frequency is set...

Page 50: ...6 4 Notes...

Page 51: ...eypad 1 X 1 Terminal operation FX Motor forward run RX Motor reverse run 2 FX Run Stop enable RX Direction 3 RS485 communication Frq Frequency setting method 0 8 0 Digital Keypad setting 1 0 X 1 Keypa...

Page 52: ...drC Direction of motor rotation select F r Sets the direction of motor rotation when drv Drive mode is set to 0 F O F Forward r Reverse drv2 1 Drive mode 2 0 3 0 Run Stop via Run Stop key on the keyp...

Page 53: ...setting method 0 7 0 Digital Keypad setting 1 0 X 1 Keypad setting 2 2 Analog V1 1 10 10 V 3 V1 2 0 10 V 4 Terminal I 0 20 mA 5 Terminal V1 setting 1 Terminal I 6 Terminal V1 setting 2 Terminal I 7 R...

Page 54: ...DC brake 0 1 X F10 1 DC Brake voltage 0 200 This parameter sets the amount of DC voltage applied to a motor It is set in percent of H33 Motor rated current 50 X F11 1 DC Brake time 0 60 sec This param...

Page 55: ...25 2 Frequency high limit 0 400 Hz This parameter sets high limit of the run frequency It cannot be set above F21 Max frequency 50 00 X F26 2 Frequency low limit 0 1 400 Hz This parameter sets low lim...

Page 56: ...00 X F39 Output voltage adjustment 40 110 This parameter adjusts the amount of output voltage The set value is the percentage of input voltage 100 X F40 Energy saving level 0 30 This parameter decreas...

Page 57: ...ue is a percentage of H33 Motor rated current 150 0 F55 Overload warning time 0 30 Sec Delay time of the current level set in F54 Overload warning level 10 0 F56 Overload trip select 0 1 This paramete...

Page 58: ...1 When Stall prevention during deceleration voltage limit select 0 1 In Stall prevention run during deceleration select 1if you want to limit output voltage F63 Save up down frequency 0 1 This paramet...

Page 59: ...F65 as 1 or 2 it means increase or decrease of frequency according to up down input 0 00 X F70 Draw run mode select 0 3 0 Inverter does not run as in draw mode 0 X 1 V1 0 10V input 2 I 0 20mA input 3...

Page 60: ...ion 0 0 X H10 Skip frequency select 0 1 Sets the frequency range to skip to prevent undesirable resonance and vibration on the structure of the machine 0 X H11 1 Skip frequency low limit 1 0 1 400 Hz...

Page 61: ...reset selection 0 1 This parameter is activated when drv is set to 1 or 2 Run Stop via Control terminal Motor accelerates after the fault condition is reset while the FX or RX terminal is ON 0 O H22 1...

Page 62: ...ctivated during active protection function OHT LVT EXT HWT etc 0 O H27 Auto Restart time 0 60 sec This parameter sets the time between restart tries 1 0 O H30 Motor type select 0 2 22 0 0 2 0 2kW 7 5...

Page 63: ...measures parameters of the H42 and H44 0 X H42 Stator resistance Rs 0 14 This is the value of the motor stator resistance X H44 Leakage inductance L 0 300 0 mH This is leakage inductance of the stato...

Page 64: ...n the range of F21 Max frequency and F23 Start frequency 50 00 O H56 2 PID output frequency low limit 0 1 400 Hz 0 50 O H57 PID reference source select 0 4 Selects PID reference source Reference is in...

Page 65: ...change frequency 0Hz X H70 Frequency Ref for Accel Decel 0 1 0 Based on Max freq F21 0 X 1 Based on Delta freq H71 Accel Decel time scale 0 2 0 Settable unit 0 01 second 1 O 1 Settable unit 0 1 secon...

Page 66: ...g fan control 0 1 0 Always ON 0 O 1 Keeps ON when its temp is higher than inverter protection limit temp Activated only during operation when its temp is below that of inverter protection limit H78 Op...

Page 67: ...arameter write 0 1 Copy the parameters from remote keypad and save them into inverter 0 X H93 Parameter initialize 0 5 This parameter is used to initialize parameters back to the factory default value...

Page 68: ...ets the minimum positive voltage of the V1 input 0 O I8 Frequency corresponding to I7 0 400 Hz Sets the inverter output minimum frequency at minimum positive voltage of I7 0 00 O I9 V1 input Max volta...

Page 69: ...i Accel Decel Mid I22 Multi function input terminal P6 define 10 Multi Accel Decel High 5 O 11 DC brake during hold I23 Multi function input terminal P7 define 12 2nd motor select 6 O 13 Reserved I24...

Page 70: ...O I31 Multi Stepfrequency5 25 00 O I32 Multi Stepfrequency6 20 00 O I33 Multi Stepfrequency7 15 00 O I34 Multi Accel time 1 0 6000 sec 3 0 O I35 Multi Decel time 1 3 0 I36 Multi Accel time 2 4 0 I37 M...

Page 71: ...ion bandwidth 10 00 O I54 Multi function output terminal select 0 19 0 FDT 1 12 O 1 FDT 2 I55 Multi function relay select 2 FDT 3 17 3 FDT 4 4 FDT 5 5 Overload OLt 6 Inverter Overload IOLt 7 Motor sta...

Page 72: ...relay Multi function output terminal 0 O Bit 1 Bit 0 0 1 2 3 I59 Communication protocol select 0 1 Set communication protocol 0 X 0 Modbus RTU 1 ES BUS I60 Inverter number 1 250 Set for RS485 communic...

Page 73: ...y Odd Stop Bit 1 I66 Read address register 1 0 42239 The user can register up to 8 discontinuous addresses and read them all with one Read command 5 O I67 Read address register 2 6 I68 Read address re...

Page 74: ...y 0 400 Hz Sets frequency to close the brake 2 00 X I88 Fire Mode Frequency 0 0 400 0 Hz Command frequency when in Fire Mode 50 0Hz O I89 PID F B minimum scaling factor 0 0 100 0 PID F B minimum scali...

Page 75: ...8 1 CHAPTER 8 CONTROL BLOCK DIAGRAM Frequency setting Drive mode Accel Decel V F control PWM Motor...

Page 76: ...put filter 1 2 3 4 5 6 7 Keypad setting 1 0 V1 0 10 V P1 P2 P3 P4 P5 Keypad or Remote keypad I O group I17 I24 FWD REV Run command select for Multi function terminals I O group I17 I24 3 Wire operatio...

Page 77: ...un command DC brake voltage time Dwell freq time V F pattern 0 1 2 Square User V F Freq Voltage Torque boost select Torque boost value 0 1 Automatic Manual Linear User V F Output voltage adjustment Ba...

Page 78: ...8 4 Notes...

Page 79: ...lue is settable less than F21 Max frequency When remote keypad is connected keypad keys on the body are deactivated Keypad Frequency setting 2 Group Code Parameter Name Setting Range Initial Unit Driv...

Page 80: ...quency corresponding to I2 0 400 0 00 Hz I4 V1 input max negative voltage 0 10 10 00 V I5 Frequency corresponding to I4 0 400 50 00 Hz I6 I10 V1 input positive Set Frq Frequency Mode to 2 The set freq...

Page 81: ...corresponding frequency to 10V 0V V1 input voltage Ex when minimum input voltage is 2V with corresponding frequency 10Hz and Max voltage is 8V with run freq 50Hz I6 I10 Setting input range and corresp...

Page 82: ...controller or a potentiometer connected on terminals VR V1 and CM Wire the terminals as shown below and refer to page 9 3 for I6 I10 Frequency setting via 0 20 mA input Group Code Parameter Name Setti...

Page 83: ...ding to I2 0 00 Hz I4 V1 input Max negative voltage 10 00 V I5 Frequency corresponding to I4 5 00 Hz I7 V1 input Min negative voltage 0 V I8 Frequency corresponding to I7 0 00 Hz I9 V1 input max posit...

Page 84: ...Hz Frq Frequency Mode 8 0 8 0 Select 8 in Frq code of Drive group Related codes I17 24 Among the multifunction inputs P1 P8 select two terminals to be used for up down Refer to Chapter 7 I O 2 Group A...

Page 85: ...7 I30 Multi Step frequency 4 0 400 30 00 Hz I31 Multi Step frequency 5 25 00 I32 Multi Step frequency 6 20 00 I33 Multi Step frequency 7 15 00 Select a terminal to give Multi step frequency command am...

Page 86: ...tor rotation select when operating command is issued via keypad drC Direction of motor rotation select F Forward r Reverse When remote keypad is connected body embedded keypad is deactivated Operating...

Page 87: ...nd setting Motor runs in forward direction when RX terminal P2 is OFF RX Direction of motor rotation select Motor runs in reverse direction when RX terminal P2 is ON Operating command via RS485 commun...

Page 88: ...V and FWD RUN command is active When input voltage polarity is reversed to 10 0 V during FWD RUN motor decelerates to stop and runs in reverse direction When input voltage to V1 CM is 0 10 V and REV R...

Page 89: ...o potential hazard as motor starts to run suddenly upon applying AC input power Run command Frequency Input voltage When H20 is 0 When H20 is 1 Restart after fault reset Group Code Parameter Name Sett...

Page 90: ...group2 H70 Frequency Reference for Accel Decel 0 0 1 0 H71 Accel Decel time scale 0 2 1 Set the desired Accel Decel time at ACC dEC in Drive group If H70 is set to 0 Max frequency Accel Decel time is...

Page 91: ...Parameter Name Setting Range Initial Unit Drive group ACC Accel time 0 6000 5 0 Sec dEC Decel time 0 6000 10 0 Sec Function group 2 H70 Frequency Reference for Accel Decel 1 0 1 0 Accel Decel time is...

Page 92: ...P3 define 8 2 I20 Multi function input terminal P4 define 9 3 I21 Multi function input terminal P5 define 10 4 I34 Multi Accel time 1 0 6000 3 0 Sec I47 Multi Decel time 7 9 0 Set I19 I20 I21 to 8 9 1...

Page 93: ...rate and decelerate smoothly CAUTION For S curve the actual Accel Decel time takes longer than the time set by user H17 sets the starting ratio between S curve and Linear in 1 2 of Accel Decel Ref Fre...

Page 94: ...cel Decel Disable Group Code Parameter Name Setting Range Initial Unit I O group I17 Multi function input terminal P1 define 0 29 0 I24 Multi function input terminal P8 define 24 7 Select one terminal...

Page 95: ...o F22 Base frequency This is appropriate for constant torque applications Base Frequency Inverter outputs its rated voltage at this level Enter the motor nameplate frequency Start Frequency Inverter s...

Page 96: ...t could result a torque shortage or motor overheating due to windings over energizing When User V F pattern is active F28 Torque Boost in forward direction and F29 Torque Boost in reverse direction ar...

Page 97: ...uired it may cause motor overheating or inverter trips due to over energizing Auto torque boost Group Code Parameter Name Setting Range Initial Unit Function group 1 F27 Torque Boost select 1 0 1 0 Fu...

Page 98: ...to stop Group Code Parameter Name Setting Range Initial Unit Function group 1 F4 Stop mode select 1 0 3 0 Select 1 DC brake to stop in F4 code Refer to page 10 1 Coast to stop Group Code Parameter Na...

Page 99: ...et Frequency command limit using High Low limit Group Code Parameter Name Setting Range Initial Unit Function group 1 F24 Frequency high low limit select 1 0 1 0 F25 Frequency high limit 0 400 50 00 H...

Page 100: ...However during acceleration or deceleration the run frequency within the set area is valid In case of increasing frequency setting as shown above if frequency set value Analog setting via voltage cur...

Page 101: ...of H33 Motor rated current F11 It sets the time for F10 DC Brake current to be applied to the motor Caution If excessive DC Brake current is set or DC Brake time is set too long this may cause motor o...

Page 102: ...output frequency increases after t time or rather when the inverter output voltage reaches the residual voltage due to DC brake DC brake hold Group Display Parameter Name Setting Range Default Unit Fu...

Page 103: ...or Jog operation set I21 to 4 Jog Jog frequency can be set within the range of F21 Max frequency and F23 Start frequency Jog operation overrides all other operations except Dwell operation Therefore i...

Page 104: ...define 27 0 29 7 Set the desired jog frequency in F20 Select multifunction input terminal P7 or P8 for this setting If P7 is set for Jog operation set I23 to 26 Jog Jog frequency s setting range can...

Page 105: ...terminal select each 15 frequency increase command and 16 frequency decrease command in the I23 and I24 of I O group If you select P6 terminal as an up down save initial terminal select 25 up down sav...

Page 106: ...own mode is selected as follows F65 Up down select 0 The reference frequency is increased according to Max Min frequency Initial value 1 Increased as much as step frequency F66 according to edge input...

Page 107: ...accel decel time is the same as when set as 0 When F65 is 2 It is increased as much as step frequency set as F66 at the rising edge of multi function input set as UP and if it is activated for 3 secon...

Page 108: ...from P1 P8 for use as 3 Wire operation If P8 is selected as stop set I24 to 17 3 Wire operation Input signal is latched saved in 3 Wire operation Inverter operates by Push buttons supplying the motor...

Page 109: ...function is used to generate an output torque in an intended direction It is useful in hoisting applications to get enough torque before releasing a mechanical brake Dwell frequency shall be set great...

Page 110: ...40 Control mode select to 1 Slip compensation This function allows the motor to run in constant speed by compensating slip in an induction motor H30 Set the motor type connected to the inverter output...

Page 111: ...iency as shown on the nameplate H37 Select load inertia related to the motor inertia as shown below H37 Load inertia rate 0 Less than 10 times motor inertia 1 About 10 times motor inertia 2 Greater th...

Page 112: ...on group 2 as a 1 PID drive select Then REF and FBK category show Set PID reference value in REF and real PID feedback amount is monitored at the FBK PID drive is classified as Normal PID mode and Pro...

Page 113: ...operates only on the error variation i e if the error is constant this function does not operate The error is detected by 0 01 sec in Sinus M If differential time is set to 0 01 sec and the percentage...

Page 114: ...10 14 Normal PID block diagram H54 0...

Page 115: ...10 15 Process PID block diagram H54 1...

Page 116: ...ing Range Description Factory defaults Adj during Run H57 PID reference source select 0 4 Selects the PID reference source The reference is indicated in rEF of Drive group 0 X 0 Keypad digital setting...

Page 117: ...value 0 0 100 0 Minimum Feedback Scaling factor 0 0 O I90 Maximum Feedback value 0 0 100 0 Maximum Feedback Scaling factor 100 0 O REF code of drive group is the additional function code of this vers...

Page 118: ...the inverter output minimum output frequency at minimum voltage of the V1 input 0 00 O I9 V1 input Maximum voltage 0 10 V Set the maximum voltage of the V1 input 10 O I10 Frequency corresponding to I...

Page 119: ...Only for display Sinus M adopts one more scaling factor by internal I83 code is used for minimum display scaling factor and I84 is for maximum With same condition above I83 value is 1 0 and I84 value...

Page 120: ...ory defaults Adj during Run H59 Inverse PID 0 1 0 Normal 0 X 1 Inverse To stabilize the system negative feedback system the sensor output is high when the real physical value is high Sometimes however...

Page 121: ...t under the low limit of PID or the Sleep delay time should be set to 0 0sec In case the feedback value drops below the specific value PID Reference Wake up level the Inverter restarts automatically F...

Page 122: ...igh I21 Multi function input terminal P5 define 8 Multi Accel Decel Low 4 O 9 Multi Accel Decel Middle I22 Multi function input terminal P6 define 10 Multi Accel Decel High 5 O 11 DC brake during hold...

Page 123: ...tting 1 Terminal I 6 Terminal V1 setting 2 Terminal I 7 Comm RS485 Multi functional digital input terminal that is defined to Open Loop1 28 is activated during RUN the Sinus M should operate with the...

Page 124: ...ccel Decel operation this parameter serves as Accel Decel time 0 5 0 O dEC Decel time 10 0 O The output frequency is less than this set value the Sinus M changes the speed based on the 1st Acc Dec tim...

Page 125: ...e values of motor stator resistance and leakage inductance detected are displayed respectively When Auto tuning is skipped or H93 Parameter initialize is done the default value corresponding to motor...

Page 126: ...e in Sensorless vector control H30 Select motor type connected to inverter output H32 Enter rated slip frequency See chapter 10 6 H33 Enter motor nameplate rated current H34 After removing the load se...

Page 127: ...28 00 300 00 0 4 1 1 0 7 3 0 14 0 177 86 0 75 2 0 1 3 2 33 7 38 88 44 1 5 3 7 2 1 2 33 3 39 44 31 2 2 5 1 2 6 2 00 2 607 34 21 3 7 6 5 3 3 2 33 1 500 16 23 5 5 11 3 3 9 2 33 0 940 10 74 7 5 15 2 5 7...

Page 128: ...t will search the motor speed The inverter estimates the motor rpm based on output current when speed search is active The following table shows 4 types of Speed search selection H22 Speed search H20...

Page 129: ...ge increasing will stop and the frequency is decreased t2 If the opposite of t1 occurs the voltage increasing starts again and the output frequency stops to decrease When the frequency and voltage wil...

Page 130: ...d If the setting is reset via the control terminal or the STOP RST key on the keypad the number of auto restart try set by user is automatically restored If there is no more trip occurring for 30 sec...

Page 131: ...0 5 0 sec H82 2nd motor decel time 0 6000 10 0 sec H83 2nd motor base freq 30 400 60 00 Hz H84 2nd motor V F pattern 0 2 0 H85 2nd motor Positive torque boost 0 15 5 H86 2nd motor Negative torque boos...

Page 132: ...re below when using two motors with an inverter by exchanging them select one motor from 2 motors connected When 1st selected motor operation is stopped select a terminal for 2nd motor and define H81...

Page 133: ...e inverter wiring There are 4 ways to select H601 Self Diagnostic function 0 Self Diagnostic disabled 1 IGBT fault and Ground fault 2 2 Output phase short open circuit and Ground fault 3 Ground fault...

Page 134: ...F Switch above IGBT s W phase fault 6 WPLF Switch below IGBT s U phase fault 7 UWSF Output short between U and W Check for the short of inverter output terminal motor connection terminal or the proper...

Page 135: ...rive in the 2nd switching of drv2 among the followings drv2 Drive mode 2 0 Operation via Run Stop key on the Keypad 1 Terminal operation FX Forward Run command RX Reverse Run command 2 FX Run Stop com...

Page 136: ...cause DRV is communication drive when P8 terminal input is OFF and change into 1st Accelerate up to setting frequency for Drive 1 mode FX signal is ON Stop gradually under FX is OFF because DRV2 is 1...

Page 137: ...r Power Braking Adjusting the deceleration slope or accelerate again when inverter s DC voltage rises above a certain level by the electric motor s regeneration energy It can be used when short decele...

Page 138: ...trol mode H40 is 0 V F control Build sequence after checking set control mode When the brake control is operating DC brake and dwell run do not operate when starting up Brake open Sequence When the el...

Page 139: ...ts low and low voltage trip occurs Its function is to maintain the voltage of DC link by controlling output frequency of the inverter during the time of power failure That is it can keep the time from...

Page 140: ...rence between one roll and the other Tension is generated as in the following equations Where V1 V2 Transfer speed of each roll m min T Tension kg E Elasticity coefficient of processed material kg mm2...

Page 141: ...ing 1 0 Communication 8 Mult step Freq Mult step Freq Select Digital Input Filter P1 P2 P3 P4 P5 P6 P7 P8 I 27 I O Group I17 I24 5 6 7 I O Group St1 St3 I30 I33 Drive Group I O Group V1_2 Mode I Mode...

Page 142: ...rol 1 0 1 0 Control the On Off of the heatsink cooling fan When it is set to 0 Cooling fan begins to operate when power is ON Cooling fan is stopped when inverter main circuit voltage becomes low due...

Page 143: ...is not stopped regardless of cooling fan trip When I54 or I55 is set to 18 cooling fan fault alarm fault alarm signal can be detected using Multi function output terminal or Multi function relay Caut...

Page 144: ...eters of remote the remote keypad are copied into the inverter Parameter read Step Note Keypad display 1 Move to H91 code H91 2 Press Enter key once 0 3 Press Up key once rd 4 Press Enter key twice rd...

Page 145: ...d register Group Display Parameter Name Setting Range Default Unit Function group 2 H94 Password register 0 FFFF 0 H95 Parameter lock 0 FFFF 0 Register password for Parameter lock H95 Password should...

Page 146: ...6 9 Press Enter key H94 Parameter Lock Group Display Parameter Name Setting Range Default Unit Function group 2 H95 Parameter lock 0 FFFF 0 H94 Password register 0 FFFF 0 This parameter is used to loc...

Page 147: ...ay 1 Move to H95 code H95 2 Press Enter key L 3 Parameter value cannot be changed in L Lock status L 4 Press Enter key 0 5 Enter the password created in H94 e g 123 123 6 Press Enter key UL 7 Paramete...

Page 148: ...l internal status as below A Control mode changes to V F B The value in I88 becomes the frequency reference This value has priority over any kind of reference C Acceleration deceleration time is 10 se...

Page 149: ...n the inverter in order to reboot its control board Caution Once the Sinus M enters the Fire mode no alarm previously tripped may be reset To deactivate the Fire mode turn off and on the inverter AND...

Page 150: ...10 50 Notes...

Page 151: ...rpm can be monitored in rPM When H40 is set to 0 V F control or 1 PID control the Inverter output frequency f is displayed in RPM using the formula below Motor slip is not considered H31 Enter the nu...

Page 152: ...lected item in H73 Monitoring item select can be monitored in vOL User display select If output power or torque is selected Por or tOr will be displayed H73 Select one of the desired item to be shown...

Page 153: ...ulti step frequency 2 St2 7 Multi step frequency 3 St3 8 Output current CUr 9 Motor rpm rPM 10 Inverter DC link voltage dCL 11 User display select vOL 12 Fault display 1 nOn 13 Operating direction sel...

Page 154: ...mple The following is displayed when P1 P3 P4 are ON and P2 P5 are OFF Output terminal status monitoring Group Display Parameter Name Setting Range Default Unit I O group I26 Output terminals status d...

Page 155: ...Refer to Page 11 5 for keypad setting Fault types Frequency Current Accel Decel Information Fault during Accel Fault during Decel Fault during constant run Refer to Page 14 1 on fault types Fault Hist...

Page 156: ...ed in nOn will be moved to H1 Moreover the previous fault info stored in H1 will be automatically moved to H2 Therefore the updated fault info will be stored in the H1 When more than 1 fault occurred...

Page 157: ...50 The selected item will be output on theAnalog output terminal AM I50 Analog output item select Item corresponding to 10V 200V 400V 0 Output frequency Max Frequency F21 1 Output current 150 of Inver...

Page 158: ...ALL 8 Over voltage trip OV 9 Low voltage trip LV 10 Inverter overheat OH 11 Command loss 12 During run 13 During stop 14 During constant run 15 During speed searching 16 Wait time for run signal input...

Page 159: ...andwidth 0 400 10 00 Hz Cannot be set above Max frequency F21 When setting I53 to 10 0 1 FDT 2 Activated when the preset frequency matches frequency detection level I52 and FDT 1 condition is met Acti...

Page 160: ...setting I52 and I53 to 30 0Hz and 10 0 Hz respectively 3 FDT 4 Activated when run frequency meets the following condition Active condition Accel time Run Frequency FDT Level Decel time Run Frequency F...

Page 161: ...ectively 5 Overload OLt Refer to page 12 2 6 Inverter Overload IOLt Refer to page 12 6 7 Motor stall STALL Refer to page 12 3 8 Over voltage trip Ovt Activated when over voltage trip occurs due to DC...

Page 162: ...s function becomes active during normal operation and that the inverter waits for active run command from external sequence 17 Fault output The parameter set in I56 is activated For example if setting...

Page 163: ...1 5 2 A B Contact On Off delay LED display Parameter name Setting range Description Factory defaults Adj During Run I92 MO On delay 0 0 10 0 sec MO contact On delay time 0 0 sec X I93 MO Off delay 0 0...

Page 164: ...t relay output or open collector output when keypad inverter communication fails Keypad and inverter CPU communication is made by serial communication When communication error occurs for a certain tim...

Page 165: ...the value of max current that is capable of flowing to the motor continuously for one minute It is set in percent of motor rated current The value cannot be set lower than F52 F52 Enter the amount of...

Page 166: ...10 Sec I O group I54 Multi function output terminal select 5 0 18 12 I55 Multi function relay select 5 17 Select one output terminal for this function between MO and 3ABC If selecting MO as output ter...

Page 167: ...n relay select 7 17 During acceleration Motor acceleration ramp is stopped when current exceeds the value set in F60 During constant run Motor decelerates when current exceeds the value set in F60 Dur...

Page 168: ...n Accel Decel time may take longer than the user setting time When stall prevention is activated during constant run t1 t2 are executed in accordance with the value set inACC Accel time and dEC Decel...

Page 169: ...replace DC link capacitor Set H19 value to 3 Input output phase loss Inverter output is shut off at the event of one or more input or output phases loss among R S and T or U V and W If there is no inp...

Page 170: ...and I24 to 18 and 19 to define P7 and P8 as External A contact and B contact External trip signal input A contact N O Normal open contact input When a P7 terminal set to Ext trip A is ON Closed invert...

Page 171: ...20 1 0 sec I54 Multi function output terminal select 11 0 18 12 I55 Multi function relay select 11 17 Select the Drive mode when frequency reference set via Analog V1 I input terminal or communication...

Page 172: ...ation with the frequency before command loss occurs 1 Free run stop Coast to stop 2 Deceleration ramp to stop I54 I55 Multi function output terminal MO or Multi function relay output 3ABC is used to o...

Page 173: ...l trip signal in multi function input 1 ED is limited as the setting in H76 H76 set the resistor operating rate ED in one sequence of operation Continuous usage rate is Max 15 sec and usage signal is...

Page 174: ......

Page 175: ...S485 reference 1 Allows the drive to communicate with any other computers 2 Allows connection up to 31 drives with multi drop link system 3 Electrical noises protected Users can use any kind of RS232...

Page 176: ...ck 2 byte Parity check None 13 3 Installation 13 3 1 Connecting the communication line Connect the RS485 communication line to the inverter s S S terminals of the control terminals Check the connectio...

Page 177: ...ter and the inverter are connected correctly Switch the inverter ON Do not connect the load until stable communication between the computer and the inverter is verified Start the operating program for...

Page 178: ...alue is 0 2 Read Only or Not Program during Running 13 6 Communication protocol ES BUS 13 6 1 Basic format Command message Request ENQ Drive No CMD Data SUM EOT 1 byte 2 bytes 1 byte n bytes 2 bytes 1...

Page 179: ...byte 2 bytes 1 byte 4 bytes 1 byte 2 bytes 1 byte SUM 0 1 R 3 0 0 0 1 30h 31h 52h 33h 30h 30h 30h 31h 1A7h Control values such as ENQ ACK NAK are excluded 13 6 2 Detail communication protocol 1 Reque...

Page 180: ...be returned 2 2 Negative response NAK Drive No CMD Error code SUM EOT 15h 01 1F W XX 04h 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte Total bytes 9 3 Request for Monitor Register This is useful when...

Page 181: ...2 Negative response NAK Drive No CMD Error code SUM EOT 15h 01 1F Y XX 04h 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte Total bytes 9 5 Error code Error code Description IF When master is sending code...

Page 182: ...Reference 0 01 Hz R Starting freq Max freq 0x0005 Run Command R W BIT 0 Stop 0 1 BIT 1 Forward run 0 1 BIT 2 Reverse run 0 1 W BIT 3 Fault reset 0 1 BIT 4 Emergency stop 0 1 BIT 5 BIT 15 Not used R B...

Page 183: ...rd run command BIT12 Reverse run command BIT13 REM R S BIT14 REM Freq 0x000E Trip information R BIT 0 OCT BIT 1 OVT BIT 2 EXT A BIT 3 EST BX BIT 4 COL BIT 5 GFT Ground Fault BIT 6 OHT Inverter overhea...

Page 184: ...ard Reset BIT 1 FLTL BIT 2 NTC BIT 3 REEP BIT 4 15 Not Used 0x00FF 0x0106 Read address register R 0x00FF 166 0x0100 167 0x0101 168 0x0102 169 0x0103 170 0x0104 171 0x0105 172 0x0106 173 0x0107 0x010E...

Page 185: ...Prohibit 0 0 2 X W O A201 F2 ACC Pattern 0 0 1 X W O A202 F3 DEC Pattern 0 0 1 X W O A203 F4 Stop Method 0 0 3 X W O A207 F8 DcBr freq 5 00 0 60 00 Hz X W O A208 F9 DcBlk time 0 10 0 60 00 sec X W O A...

Page 186: ...nput AC Vol 310 310 480 V O W O A23E F63 UP DN SAVE 0 0 1 X W O A23F F64 UP DN FREQ 0 0 400 00 Hz O W O A240 F65 UP DN Mode 0 0 2 X W O A241 F66 UP DN Step 0 0 400 00 Hz X W O A245 F70 Draw Mode 0 0 3...

Page 187: ...W O A32E H47 TRQ Limit 180 0 100 0 220 0 X W O A32F H48 PWM Mode 0 0 1 X W O A330 H49 Set PID 0 0 1 X W O A331 H50 PID F B 0 0 2 X W O A332 H51 PID P gain 300 0 0 999 9 O W O A333 H52 PID I time 1 00...

Page 188: ...O A352 H83 2nd BaseFreq 50 00 3000 400 00 Hz X W O A353 H84 2nd V F 0 0 2 X W O A354 H85 2nd F boost 5 0 0 15 0 X W O A355 H86 2nd R boost 5 0 0 15 0 X W O A356 H87 2nd Stall 150 30 150 X W O A357 H88...

Page 189: ...0 0 255 O R X A419 I26 Out status 0 0 3 O R X A41A I27 Ti Filt Num 4 1 15 O W O A41D I30 ST 4 30 00 0 400 00 Hz O W O A41E I31 ST 5 25 00 0 400 00 Hz O W O A41F I32 ST 6 20 00 0 400 00 Hz O W O A420 I...

Page 190: ...e Addr3 7 0 42239 O W O A44C I77 Write Addr4 8 0 42239 O W O A44D I78 Write Addr5 5 0 42239 O W O A44E I79 Write Addr6 6 0 42239 O W O A44F I80 Write Addr7 7 0 42239 O W O A450 I81 Write Addr8 8 0 422...

Page 191: ...ing in accordance with 13 3 Installation Note 1 User program is User made S W for PC 13 9 Miscellaneous ASCII Code List Character Hex Character Hex Character Hex Character Hex Character Hex A B C D E...

Page 192: ...13 18 Notes...

Page 193: ...time 1 min Inverter overheat The inverter turns off its output if the heatsink overheats due to a damaged cooling fan or an alien substance in the cooling fan by detecting the temperature of the heat...

Page 194: ...rgency stop of the inverter The inverter instantly turns off the output when the EST terminal is turned on Caution The inverter starts to regular operation when turning off the EST terminal while FX o...

Page 195: ...e Ground fault current Ground fault has occurred at the output wiring of the inverter The insulation of the motor is damaged Check the wiring of the output terminal Replace the motor Inverter overload...

Page 196: ...low Inverter capacity is incorrectly selected Inverter has been operated at low speed for too long Reduce load capacity and operating duty Change inverter with higher capacity Adjust ETH level to an...

Page 197: ...act your local ES sales representative Overload Protection IOLT IOLT inverter Overload Trip protection is activated at 150 of the inverter rated current for 1 minute and greater OLT OLT is selected wh...

Page 198: ...o vibration temperature changes etc Check that they are tightened securely and retighten as necessary Alien substances are clogged in the cooling system Clean it using dry air Check the rotating condi...

Page 199: ...4 0017 0020 0025 0030 Max capacity1 Motor power 380 415Vac HP 0 5 1 1 25 2 3 5 5 6 7 5 10 15 20 25 30 kW 0 4 0 75 0 9 1 5 2 2 4 4 5 5 5 7 5 11 15 18 5 22 Max capacity1 Motor power 440 460Vac HP 0 5 1...

Page 200: ...range is extended to 300Hz when H40 Control mode select is set to 3 Sensorless vector control 5 Maximum output voltage cannot be higher than the input voltage It can be programmable below the input v...

Page 201: ...ication option Remote keypad selectable Frequency setting Analog 0 10 V 10 10 V 0 20 mA Digital Keypad Operation features PID Up down 3 wire Input Multi function terminal P1 P8 NPN PNP selectable FWD...

Page 202: ...ondensation Altitude Vibration Below 1 000m 5 9m sec2 0 6G Atmospheric pressure 70 106 kPa Location Protected from corrosive gas combustible gas oil mist or dust 15 1 Temperature Derating Information...

Page 203: ...0005 0007 0011 0014 0017 0020 0025 0030 Efficiency 95 3 95 5 98 4 97 2 97 2 98 4 98 9 97 0 95 2 95 7 96 2 Heating Loss W 13 28 18 56 106 73 70 290 683 759 799 kcal 11 24 15 48 91 63 61 249 587 799 687...

Page 204: ......

Page 205: ...PTIONS 16 1 Remote option 1 Remote Keypad 2 Remote Cable 2M 3M 5M Remote Cable Model Number Model number Specification On request INV REMOTE 2M Sinus M ZZ0073100 INV REMOTE 3M Sinus M On request INV R...

Page 206: ...he I O board kit and remove the hole cover to connect remote cable on the side 2 Attach the top cover of the I O board kit and connect the remote cable as shown below 3 Connect the other side of the r...

Page 207: ...due to noise input or voltage drop in the keypad Check for disconnection of the communication cable and or poor cable connection if is displayed on the 7 segment display of the Remote keypad When Par...

Page 208: ...16 4 16 2 Conduit Kit Installation 1 From SINUS M 0001 to SINUS M 0007 2 From SINUS M 0011 to SINUS M 0014...

Page 209: ...SINUS M 0001 SINUS M 0002 Inverter Conduit Kit 2 ZZ0073104 SINUS M 0003 Inverter Conduit Kit 3 ZZ0073106 SINUS M 0005 SINUS M 0007 Inverter Conduit Kit 4 ZZ0073108 SINUS M 0011 SINUS M 0014 Inverter...

Page 210: ...o the mains input of the inverter using short lengths of appropriate gauge cable 6 Connect the motor and fit the ferrite core output ferrite ring as close to the inverter as possible Armoured or scree...

Page 211: ...g M4 AC1810402 SINUS 0017 2S T 11kW Not available see Standard Filters SINUS 0020 2S T 15kW SINUS 0025 2S T 18kW SINUS 0030 2S T 22kW SINUS 0001 4T 0 4kW AC1710101 5A 200 480VAC 0 5mA 27mA 175x76 5x40...

Page 212: ...MOUNT OUTPUT FERRITE NOM MAX SINUS 0017 2S T 11kW AC1711000 100A 250VAC 0 5mA 27mA 420x200x130 408x166 13 8 kg AC1810603 SINUS 0020 2S T 15kW SINUS 0025 2S T 18kW AC1711100 120A 250VAC 0 5mA 27mA 420x...

Page 213: ...Filters Footprint Standard Filters Output ferrite ring FILTER TYPE D d L AC1810302 2xK618 15 26 22 AC1810402 2xK674 23 37 31 AC1810603 3xK40 41 60 58 Y L X W H D d L H Y L W FILTER INVERTER MOTOR SHIE...

Page 214: ...0011 4T Resistor 400 350W 400 350W 200 350W 200 350W 100 550W 75 550W Code RE2644400 RE2644400 RE2644200 RE2644200 RE3064100 RE3063750 4T Class Inverter 380 480Vac SINUS M 0014 4T 0017 4T 0020 4T 0025...

Page 215: ...16 11 16 4 1 Dimensions Model 350W IP55 Overall Dimensions Resistor 350W IP55 Model 550W IP55 Overall Dimensions Resistor 550W IP55 2 5 mm2 300 195 174 13 4 8 68 57...

Page 216: ...16 12 Model 1100W IP55 Overall Dimensions Resistor 1100W IP55 Model 2200W IP54 A mm B mm L mm I mm P mm 190 67 380 177 182 300 Overall Dimensions Resistor 2200W IP54 30 95 320 240 80 84 M00619 0...

Page 217: ...16 13 Model 4000W IP20 A mm B mm L mm H mm P mm 620 600 100 250 40 Overall Dimensions Resistor 4000W IP20...

Page 218: ...al DB resistor Motor G Ground terminal R B1 B2 U V W G S T G Power terminal wiring 11 0 22 0kW R L1 S L2 T L3 B2 N U V W 3 phase AC input Input rated voltage Power input terminal Reactor DB Resistor c...

Page 219: ...17 1 CHAPTER 17 EC Declaration of Conformity...

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