Huawei FusionCol8000-E24 User Manual Download Page 156

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●

Replace the air filter.

Electrical Control

●

Perform routine check on all electrical components and safety devices.

●

Periodically check valves that control the flow of media.

●

Check whether the grounding devices of the electric devices are complete and

functional.

●

Check the performance of safety protection devices such as air circuit breakers

and AC contactors to ensure their safety and reliability.

Smart Cooling Product Structure

●

Apply lubricants to all locking fixtures for lubrication.

●

Repair the damaged parts to avoid corrosion.

●

Check the air tightness and connection.

Common Faults

If an exception occurs during the running of the smart cooling product, locate the

fault immediately. You can continue to use the smart cooling product only after

you rectify the fault. Do not use the smart cooling product if the fault is not

rectified to prevent unpredictable losses.

NO TICE

Before performing any operation on the smart cooling product, disconnect the

power supply.

Table 10-2 Troubleshooting of simple faults

Symptom

Possible Cause

Solution

Air leakage

The connection nut is loose

due to long-distance

transportation.

Tighten the screws.

The smart cooling product is

deformed after being

improperly transported or

installed.

Adjust the installation

position of the smart cooling

product.

Water leakage

● The water pan leaks.
● The drainpipe leaks or is

blocked.

● Repair or replace the

water pan.

● Replace the drainpipe.

The water pan

is not properly

drained.

The base is not properly

installed.

Level the base.

FusionCol8000-E240 Modular Indirect Evaporative

Cooling System

User Manual

10 Troubleshooting

147

Summary of Contents for FusionCol8000-E24

Page 1: ...FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual Issue 03 Date 2021 04 20 HUAWEI DIGITAL POWER TECHNOLOGIES CO LTD ...

Page 2: ... features described in this document may not be within the purchase scope or the usage scope Unless otherwise specified in the contract all statements information and recommendations in this document are provided AS IS without warranties guarantees or representations of any kind either express or implied The information in this document is subject to change without notice Every effort has been mad...

Page 3: ...gineers Maintenance engineers Symbol Conventions The symbols that may be found in this document are defined as follows Symbol Description Indicates a hazard with a high level of risk which if not avoided will result in death or serious injury Indicates a hazard with a medium level of risk which if not avoided could result in death or serious injury Indicates a hazard with a low level of risk which...

Page 4: ... and cables because electric heater components are not supported 02 2021 04 15 Building scenario Added the floor drain pipe Building scenario Changed the positions of water refill and drain pipe ports Optimized the content related to water seals Building scenario Updated 4 8 Optional Installing Motorized Dampers and Cables Added a water pan and float to the precooling module Added the current of t...

Page 5: ... 2 5 Working Modes 25 3 Product Specifications 28 3 1 Technical Specifications 28 3 1 1 System Specifications Building Scenario 28 3 1 2 System Specifications FDC Scenario 29 3 2 Operating Environment Specifications 31 4 System Installation Building Scenario 33 4 1 Installation Requirements 33 4 1 1 Installation Precautions 33 4 1 2 Space Requirements 34 4 1 3 Storage Requirements 34 4 2 Tools 35 ...

Page 6: ...63 4 8 Optional Installing Motorized Dampers and Cables 65 5 System Installation FDC Scenario 67 5 1 Installation Requirements 67 5 1 1 Installation Precautions 67 5 1 2 Space Requirements 68 5 1 3 Storage Requirements 68 5 2 Tools 69 5 3 Materials 72 5 3 1 Water Refill Pipe and Drainpipe 72 5 3 2 Cables 73 5 4 Installing a Unit 73 5 4 1 Unpacking and Checking 73 5 4 2 Securing a Unit 74 5 4 3 Che...

Page 7: ...tting Communications Parameters Modbus RTU Protocol 123 7 4 4 2 Setting Communications Parameters Modbus TCP Protocol 124 7 4 4 3 Setting Communications Parameters SNMP Protocol 125 7 5 Startup 128 7 6 Wizard Startup 130 7 7 Optional Power Off 132 7 8 Checking After Commissioning 133 8 WebUI 134 8 1 Preparations and WebUI Login 134 8 2 Introduction to the WebUI 137 9 System Maintenance 138 9 1 Rou...

Page 8: ...izing 183 12 15 4 3 Precharging Refrigerant 184 12 15 5 Charging the Remaining Refrigerant 186 12 16 Replacing a Filter Dryer 187 12 17 Replacing a Compressor Drive 189 12 18 Replacing a Fan Drive 191 12 19 Replacing a Liquid Level Sensor 192 12 20 Replacing a Water Pump 194 12 21 Replacing a Switch 195 12 22 Replacing a Contactor 197 12 23 Replacing an SPD 198 12 24 Replacing a Fuse 199 12 25 Rep...

Page 9: ...ers 218 13 3 2 How Do I Install a Network Security Certificate 220 13 3 3 How Do I View Active Alarms and Historical Alarms 221 13 3 4 How Do I Export or Import a Configuration File 221 13 3 5 How Do I Export Fault Information 222 13 3 6 How Do I Change an IP Address 222 13 3 7 How Do I View Version Information 223 A Cleaning the Unit 224 B Repainting the Unit 225 C Cooling System Layout 231 D Ele...

Page 10: ...l injuries or property damage will not be covered under the warranty Follow local laws and regulations when installing operating or maintaining the equipment The safety instructions in this document are only supplements to local laws and regulations The Company will not be liable for any consequences of the following circumstances Operation beyond the conditions specified in this document Installa...

Page 11: ...ecified procedures for installation operation and maintenance Before handling a conductor surface or terminal measure the contact point voltage and ensure that there is no risk of electric shock After installing the equipment remove idle packing materials such as cartons foam plastics and cable ties from the equipment area In the case of a fire immediately leave the building or the equipment area ...

Page 12: ... paint scratches caused during equipment transportation or installation in a timely manner Equipment with scratches cannot be exposed to an outdoor environment for an extended period of time Before operations ensure that the equipment is firmly secured to the floor or other solid objects such as a wall or an installation rack Do not use water to clean electrical components inside or outside of a c...

Page 13: ...e trained or experienced in equipment operations and are clear of the sources and degree of various potential hazards in equipment installation operation maintenance Trained personnel personnel who are technically trained have required experience are aware of possible hazards on themselves in certain operations and are able to take protective measures to minimize the hazards on themselves and othe...

Page 14: ... must be performed by qualified personnel Cabling When routing cables ensure that a distance of at least 30 mm exists between the cables and heat generating components or areas This prevents damage to the insulation layer of the cables Do not route cables behind the air intake and exhaust vents of the equipment Ensure that cables meet the VW 1 or ZB flame spread rating requirements or higher Bind ...

Page 15: ...materials before storing or transporting them Figure 1 1 Wearing an ESD wrist strap Neutral Ground Voltage It is recommended that the three phase loads be equalized and the neutral ground voltage be kept at less than 2 V to meet power distribution requirements 1 4 Installation Environment Requirements To prevent fire due to high temperature ensure that the ventilation vents or heat dissipation sys...

Page 16: ...personal protective equipment such as the safety helmet and safety belt or waist rope and fasten it to a solid structure Do not mount it on an insecure moveable object or metal object with sharp edges Make sure that the hooks will not slide off Set a restricted area and eye catching signs for working at heights to warn away irrelevant personnel Carry the operation machinery and tools properly to p...

Page 17: ...ladders when you need to perform live working at heights When a step ladder is used ensure that the pull ropes are secured and the ladder is held firm Before using a ladder check that it is intact and confirm its load bearing capacity Do not overload it Ensure that the ladder is securely positioned The recommended angle for a ladder against the floor is 75 degrees as shown in the following figure ...

Page 18: ...e Metal shavings from drilling may short circuit boards inside the equipment Obtain consent from the customer and contractor before drilling holes Wear goggles and protective gloves when drilling holes When drilling holes protect the equipment from shavings After drilling clean up any shavings that have accumulated inside or outside the equipment Moving Heavy Objects DANGER When pulling the equipm...

Page 19: ...lding At least two persons are required on a welding site A welder must have a work permit A welding site must be free from inflammables Ensure that a fire extinguisher wet wiper and water container are available A burning welding torch must not be placed on a component or on the floor and must not be placed in a metal container with acetylene and oxygen Otherwise the gas may leak and cause a fire...

Page 20: ... wastes that have a shell in European Union EU areas To avoid environment pollution and harm to human health wastes must be classified and recycled This also promotes resource reuse When recycling a device fill in the device information in the recycling collection system or contact your dealer for help The dealer can help you recycle devices in a safe and environment friendly way 1 7 Others Exerci...

Page 21: ...ata center smart cooling 2 Model series 8000 modular indirect evaporative cooling system 3 Cooling mode E indirect evaporative cooling 4 Model code 240 model code 240 5 Air supply mode H horizontal flow 6 Power supply 4 380 415 V three phase 50 60 Hz FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 2 Product Description Issue 03 2021 04 20 Copyright Huawei Digital Power T...

Page 22: ...odel and the unit with the maintenance door on the right side is the right open model 2 2 1 Product Introduction Building Scenario Figure 2 2 Components exterior 1 Outdoor air intake vent end 2 Indoor air supply vent end 3 Maintenance door 4 Maintenance door 5 Electric control box 6 Outdoor air exhaust vent end 7 Indoor air return vent top 8 Outdoor air intake vent side FusionCol8000 E240 Modular ...

Page 23: ...odically maintained to prevent the core from scaling and corrosion 3 Heat exchange r core An efficient heat exchanger core is used The heat exchanger core adopts the innovative flow design which improves efficiency and reduces air resistance The heat exchanger core has high adaptability It applies to high temperature low temperature and high and low temperature impact environments 4 Condens er The...

Page 24: ...l ring do not need to be maintained in the life cycle The variable frequency drive power supply mode is used to implement soft startup of the water pump improving the pump reliability 8 Indoor air supply fan A Huawei developed high speed fan is used which features large air volume high static pressure high reliability and a long service life The fan is separated from the drive The fan efficiency i...

Page 25: ...l and drainage systems If the water level in the water tank is lower than the low liquid level sensor water refill starts If the water level in the water tank is higher than the high liquid level sensor water refill stops If the water level in the water tank is higher than the overflow water level sensor an alarm is generated and water is drained 12 Fan drive Compared with fan speed control by the...

Page 26: ...ntrol box 6 Maintenance door 7 Outdoor air exhaust vent end 8 Outdoor air exhaust vent top 9 Indoor air return vent side NOTE The outdoor air exhaust vent is selected based on the actual situation Figure 2 5 Components interior FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 2 Product Description Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 17 ...

Page 27: ...sure high reliability and a long service life The fan is separated from the drive The fan efficiency is improved by more than 8 compared with a common EC fan The direct drive that the fan adopts has higher transmission efficiency than the belt drive which reduces belt replacement and routine checks 6 Evaporator The synergy field principle and computational fluid dynamics CFD are used to optimize t...

Page 28: ...ne device to save space in the smart cooling product and improve efficiency The compressor drive is controlled over RS485 You can view the drive running status and parameters on the display module in real time to facilitate fault locating 11 Liquid level sensor Liquid level sensor at the bottom of the precooling module A high liquid level sensor is added under the precooling module If the precooli...

Page 29: ...cate a fault 2 3 Display Module Appearance The display module provides a 7 inch true color touchscreen that provides man machine interfaces for query setting management and maintenance Figure 2 6 Display module 1 Indicator 2 I2C 12V reserved 3 DP port display port connected to the main control module 4 SW reserved Table 2 1 Indicator and buzzer status description Indicator Buzzer Running Status Gr...

Page 30: ...n Four remote functions The module supports the four remote functions when it connects to the NMS Telemetry measures the supply air temperature return air temperature supply air humidity return air humidity and working status of the unit Teleadjust adjusts the temperature humidity and alarm threshold Teleindication generates alarms for the startup shutdown overvoltage undervoltage high low return ...

Page 31: ...orage A large number of fault alarm records can be stored Alarms can be managed by severity A maximum of 500 historical alarms can be stored for each severity That is a maximum of 1500 historical alarms can be stored The controller displays up to 30 days of temperature and humidity in colored curves O M personnel can view the operating status of the device onsite Log backtracking Access logs can b...

Page 32: ...isplay panel intelligently identifies abnormal parameter settings incorrect commands and rejects them automatically 2 4 Main Control Module Appearance Figure 2 7 Main control module 1 Running indicator 2 Alarm indicator 3 FE_1 port 4 CAN_IN port 5 RS485 12V port 6 USB port 7 SW button 8 FE_2 port 9 CAN_OUT port 10 COM FE port 11 DP port Indicators Indicator Status Description Running indicator RUN...

Page 33: ...ND USB port connects a WiFi module or USB flash drive Appearance USB Port Connects the WiFi module to the unit over the Service Expert app You can obtain the service authorization code when the unit is powered on for the first time and view or obtain the running information about the unit during inspection The user must be an authorized service engineer To ensure security remove the WiFi module im...

Page 34: ...o enter the risky operation screen Exercise caution because a risky operation may affect system data 2 5 Working Modes The unit runs in one of the following modes based on the real time working conditions and load Table 2 2 Working modes Working Mode Fan Status Water Pump Status Compressor Status Dry mode fan On Off Off Wet mode fan spraying On On Off Hybrid mode dry mode auxiliary cooling mode On...

Page 35: ...t mode priority is determined based on the user defined temperature The working mode is automatically determined by the unit based on the cooling requirement The cooling requirement is related to the load rate and return air temperature and humidity of the equipment room as well as the outdoor intake air temperature and humidity The requirement is calculated by the unit based on the preset tempera...

Page 36: ...ry cooling mode Figure 2 11 Wet mode auxiliary cooling mode FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 2 Product Description Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 27 ...

Page 37: ...ing capacity 240 kW1 Sensible cooling capacity 240 kW1 Sensible heat ratio 100 System dimensions H x W x D 3600 mm x 2438 mm x 4700 mm Installation scenario Indoor Power system 380 415 V AC 3 phase 50 Hz 60 Hz Air filter level on the indoor air return side EN 779 G4 FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 3 Product Specifications Issue 03 2021 04 20 Copyright Hua...

Page 38: ...ir temperature is lower than 38 C the cooling capacity of the equipment is derated Table 3 2 Compressor cooling specifications Item Specifications Compressor type Variable frequency scroll compressor Number of compressors 3 Throttling device Electronic expansion valve EEV Refrigerant R410A 3 1 2 System Specifications FDC Scenario Table 3 3 System specifications Item FDC Scenario Maximum power 78 5...

Page 39: ...7 C respectively the indoor return and supply air temperatures are 38 C at 25 RH and 25 C at 50 RH respectively the external residual pressures of the indoor and outdoor units are 150 Pa and 100 Pa respectively If the indoor return air temperature is lower than 38 C the cooling capacity of the equipment is derated Table 3 4 Compressor cooling specifications Item Specifications Compressor type Vari...

Page 40: ...000 3500 4000 Air volume coefficient 0 887 0 835 0 785 0 737 0 692 0 649 0 608 Cooling capacity coefficient 0 887 0 835 0 785 0 737 0 692 0 649 0 608 Installation Requirements NOTICE If the total actual load of servers for each equipment is less than 10 of the rated cooling capacity or the equipment room is not properly sealed the humidity in the equipment room may exceed the upper limit which is ...

Page 41: ...ty 5 NTU 6 5 PH 25 8 5 Conductivity 600 μS cm CAUTION If the quality of tap water onsite does not meet the requirements reduce the concentration times Drain the water if the conductivity of circulating water in the water tank of the unit exceeds 1800 μS cm Total hardness 100 mg L Total alkalinity 200 mg L Chlorine ion 150 mg L COD 30mg L Bacteria concentration 1000 CFU mL Power distribution Leakag...

Page 42: ...s To ensure proper operation of the unit protect it against dust dirt corrosive gas and high humidity Connection Engineering Precautions Air duct installation It is recommended that flexible connections be used between the unit and air duct Prepare air ducts based on site requirements Pipe thermal insulation Take thermal insulation measures for all inlet pipes and drainpipes of the FusionCol8000 E...

Page 43: ...age Requirements Before installing the unit place it in a dry rainproof fireproof and anticorrosive environment If the unit is installed outdoors ensure that it is free from dirt rain snow or animal intrusion and that the protective film on the surface is intact Do not expose the unit to strong sunlight in summer Otherwise the thermal insulation panels may be deformed FusionCol8000 E240 Modular In...

Page 44: ...ty helmet Safety belt Transportation Manual pallet truck Electric pallet truck Installation Crane 50 000 kg Lifting rope Hoisting rope Jack Level gauge Level Vacuum cleaner Ink fountain Long soft measuring tape Lever bearing capacity 400 kg FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 4 System Installation Building Scenario Issue 03 2021 04 20 Copyright Huawei Digital...

Page 45: ...tric screwdriver Diagonal pliers Needle nose pliers Combination pliers Hacksaw Step ladder 2 m Flashlight Thermometer Pipe Hot melt device for rigid pipes Thread sealant sealing tapea Thermal insulation foam sealant sealing tape b Nitrogen FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 4 System Installation Building Scenario Issue 03 2021 04 20 Copyright Huawei Digital ...

Page 46: ... Temperature resistance 85 C at least for thermal insulation foam sealant or sealing tape Cable Wire strippers Power cable crimping tool Insulation tape Heat shrink tubing Heat gun Cable tie Commissioning Nitrogenc Multimeter Clamp meter Thermocouple temperature sensor c dry nitrogen FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 4 System Installation Building Scenario ...

Page 47: ...ustomers need to purchase this type of materials by themselves Drainpipe water refill pipe pipe support air duct and equipotential ground lug or cable 4 3 1 Water Refill Pipe and Drainpipe Table 4 2 Pipe specifications Item Connector Spray water refill pipe G 3 4 inch external thread connector Condensate water pan drainpipe of the evaporator G 3 4 inch external thread connector Spray drainpipe G 1...

Page 48: ... 70 mm2 L1 L2 L3 35 mm2 PE Standby power input 3 x 70 mm2 L1 L2 L3 35 mm2 PE Optional T H sensor cable water sensor rope type and teamwork and monitoring communications cable CAT 5e or higher shielded network cable Equipotential ground lug ground cable Ground lug Use hot dip zinc coated flat steel sheet with a cross sectional area greater than or equal to 50 mm2 Ground cable Use equipotential grou...

Page 49: ...me fittings are missing or do not comply with the models in the packing list record the information and contact the supplier immediately End 4 4 2 Securing a Unit Prerequisites NOTICE The evenness of concrete platforms is critical to unit installation Ensure that the height altitude difference of all platforms does not exceed 5 mm Context Table 4 4 Hoisting precautions Stage Precautions Before hoi...

Page 50: ...e platforms Tools marker ink fountain long leather measuring tape crane socket wrench torque wrench Phillips screwdriver jack steel hoisting rope level level gauge hammer drill angle ruler claw hammer vacuum cleaner Materials unit to be hoisted expansion bolt angle steel bracket Procedure Step 1 Prepare concrete platforms Figure 4 3 Concrete platforms for a single unit unit mm FusionCol8000 E240 M...

Page 51: ... lines form a rectangle Step 4 Place the shock absorption pads at the corresponding positions of corner fittings on the concrete platforms Step 5 Adjust the unit in the required direction connect the steel hoisting ropes and hoist the unit onto the concrete platforms NOTICE When hoisting the unit ensure that the four corner fittings of the unit are aligned with the marked mounting positions for co...

Page 52: ...ure the right angle brackets to the concrete platforms using expansion bolts Figure 4 6 Securing the unit to the concrete platforms Step 7 Install the equipotential ground cable or ground lug FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 4 System Installation Building Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 43 ...

Page 53: ...fy the installation to ensure normal use of products and smooth subsequent installation Table 4 5 Post installation checklist No Item Check Method Expected Result 1 Contact between units and concrete platforms Observe The units are in close contact with and evenly supported by the concrete platforms FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 4 System Installation Bu...

Page 54: ...lve bonnets and press the valve plugs using the valve bonnets in turn If gas flows out the system is normal If no gas flows out contact Huawei technical support Figure 4 8 Needle valve positions 1 Low pressure needle valve 2 Liquid pipe needle valve End 4 4 4 Installing Air Ducts Prerequisites Before the installation ensure that there is no construction waste in the air shaft Context Air ducts nee...

Page 55: ...thermal insulation foam and the thickness of the thermal insulation foam must be greater than or equal to 3 cm The joint between the air duct and the unit should be sealed to prevent air leakage Generally the sealing cotton is pressed inside the flange of the air duct or sealant is applied to the flange after installation End 4 4 5 Installing Pipes The designed height of the water trap must meet t...

Page 56: ...d outlet pipes of the unit using pipe thread connectors When connecting the water pipes do not exert excessive force to avoid damage to the coil pipes When connecting the pipes use two pipe wrenches or chain pliers After installing water pipes install supports to secure the pipes Water pipes need to be prepared onsite If galvanized steel pipes are used stainless steel connectors must be used to en...

Page 57: ...e threaded joints must be sealed with sealing tape or thread adhesive When connecting water pipes use appropriate active connectors and secure them using a wrench The condensate drainpipe must be wrapped with thermal insulation foam including the buried pipe with a thickness of at least 3 cm Step 2 Install the floor drain drainpipe NOTE The two ends of the floor drain hose should be secured to the...

Page 58: ...ric control box and take out the desiccant bag from the box Step 3 Open the outdoor intake air filter and take out the desiccant bag from the outdoor air intake compartment Step 4 Open the maintenance door and water barrier of the spray pump and take out the two desiccant bags from the spray pump compartment Step 5 Loosen the transport fixing bolts of the three compressors using a 13 solid wrench ...

Page 59: ...he primary power supply meet the requirements Only trained and qualified personnel are allowed to connect cables Before connecting cables use a multimeter to measure the input voltage and ensure that the power supply is disconnected All units must be reliably grounded before power on Cables should be securely connected and free of contact with components such as the fan When laying out cables ensu...

Page 60: ...n be connected to a smoke sensor remote startup shutdown signal common alarm signal and water sensor The following describes how to connect a water sensor Context Figure 4 17 Signal cable terminal using X501 as an example NOTE The preceding figure shows the arrangement of signal terminals X502 X504 and X505 FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 4 System Install...

Page 61: ... V DC Fresh air exhaust damper 24 V DC 6 Common alarm 1 Fresh air supply damper Y control Indoor supply air damper GND Fresh air exhaust damper GND 7 Common alarm 2 Reserved Indoor supply air damper U feedback Fresh air exhaust damper U feedback 8 Common alarm 2 Reserved Indoor supply air damper Y control Fresh air exhaust damper Y control Procedure Step 1 Connect one end of the water sensor cable...

Page 62: ...nd 4 5 4 Optional Installing Teamwork and Monitoring Communications Cables NOTICE Units of different models and software versions cannot be networked for teamwork Connect teamwork and monitoring communications cables based on the networking scenario The teamwork communications cable must be a shielded network cable of Cat 5e or higher specifications The network cable length between adjacent units ...

Page 63: ...n 8 Brown Figure 4 20 RS485 monitoring communications cable 4 Blue 5 White and blue End 4 5 4 2 CAN Teamwork RS485 Monitoring Step 1 Connect teamwork and monitoring communications cables Networking CAN Teamwork RS485 Monitoring Protocol CAN Modbus RTU FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 4 System Installation Building Scenario Issue 03 2021 04 20 Copyright Hua...

Page 64: ...itoring grouping to Enable on the Modbus Settings screen for each unit If units are grouped n 1 recommended n 4 set RS485 monitoring grouping to Enable on the Modbus Settings screen for the unit with the COM FE port connected Retain the default setting Disable for other units NOTE Connect the COM FE port on the main control module of the last unit in each group to the RS485 port on the host Custom...

Page 65: ...eamwork network supports a maximum of 32 units On the Teamwork Settings screen of the display modules of the first and last units set Enable teamwork CAN resistor to Yes NOTE Customers can purchase a switch and NetEco as the monitoring system FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 4 System Installation Building Scenario Issue 03 2021 04 20 Copyright Huawei Digit...

Page 66: ...ped n 1 set RS485 monitoring grouping to Enable on the Modbus Settings screen for each unit If units are grouped n 1 recommended n 4 set RS485 monitoring grouping to Enable on the Modbus Settings screen for the unit with the COM FE port connected Retain the default setting Disable for other units NOTE Connect the COM FE port on the main control module of the last unit in each group to the RS485 po...

Page 67: ...FE_1 port of the next unit with an even number 3 Connect FE_2 of No 1 unit and FE_1 of No 2 unit and connect the remaining FE_1 and FE_2 of the last two units Figure 4 24 FE teamwork group based ring networking using 13 units as an example End 4 5 4 5 FE Teamwork FE Monitoring First Connection Step 1 Connect teamwork and monitoring communications cables Networking FE Teamwork FE Monitoring Protoco...

Page 68: ...bles shared wiring If the length of a network cable in the FE teamwork is greater than or equal to 100 m use the group based ring networking mode 1 Connecting units with odd numbers Connect the FE_1 port of the unit with an odd number to the FE_2 port of the unit with the next odd number 2 Connecting units with even numbers Connect the FE_2 port of the unit with an even number to the FE_1 port of ...

Page 69: ...ependent wiring scenario 1 Set Monitor FE wiring mode to Independent wiring on the Access Control screen of each unit 2 Connect the COM FE port on the main control module of each unit to the FE port on the host 4 5 5 Installing Power Cables Procedure Step 1 Route power cables through the external cable holes Step 2 Open the electric control box outside the unit Step 3 Connect one end of the active...

Page 70: ...from the fittings bag The following figure shows how to fill a gap using sealing putty Figure 4 29 Filling the hole with sealing putty 1 Paper protective film 2 Sealing putty End 4 6 Installing an Air Deflector Procedure Step 1 Assemble an air deflector FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 4 System Installation Building Scenario Issue 03 2021 04 20 Copyright H...

Page 71: ... on the unit Figure 4 32 Installing an air deflector Step 3 Optional If an air damper is configured install the assembled air deflector on the air damper FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 4 System Installation Building Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 62 ...

Page 72: ...centrated or where cooling capacity is most likely to be lacking The sensors must not face the air outlet of the unit Procedure Step 1 Connect the indoor cold aisle T H sensor and indoor supply air T H sensor in series Step 2 Connect the indoor hot aisle T H sensor and indoor return air T H sensor of the heat exchanger core in series Figure 4 34 Connecting T H sensors in series FusionCol8000 E240 ...

Page 73: ... side Return air 2 temp humid 1 ON OFF OFF OFF OFF OFF Outdoor intake air Outdoor intake air 1 temp humid 31 ON ON ON ON ON OFF Outdoor intake air 3 temp humid 32 OFF OFF OFF OFF OFF ON Cold aisle Cold aisle 1 temp humid 11 ON ON OFF ON OFF OFF Cold aisle 2 temp humid 12 OFF OFF ON ON OFF OFF Cold aisle 3 temp humid 13 ON OFF ON ON OFF OFF Cold aisle 4 temp humid 14 OFF ON ON ON OFF OFF Cold aisle...

Page 74: ...nstalling Motorized Dampers and Cables Air dampers must be installed at the indoor air supply and return vents The air dampers can be closed to completely isolate the unit from the air duct when the unit is shut down Procedure Step 1 Install the motorized damper at the air vent of the unit Step 2 Install the cables Connect one end of a cable to the X504 port route the cable along the outside of th...

Page 75: ...air damper U feedback 4 Outdoor exhaust air damper Y control Indoor return air damper Y control 5 Indoor supply air damper 24 V DC 6 Indoor supply air damper GND 7 Indoor supply air damper U feedback 8 Indoor supply air damper Y control End FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 4 System Installation Building Scenario Issue 03 2021 04 20 Copyright Huawei Digital...

Page 76: ...s To ensure proper operation of the unit protect it against dust dirt corrosive gas and high humidity Connection Engineering Precautions Air duct installation It is recommended that flexible connections be used between the unit and air duct Prepare air ducts based on site requirements Pipe thermal insulation Take thermal insulation measures for all inlet pipes and drainpipes of the FusionCol8000 E...

Page 77: ...or air return vent end 3 Electric control box 4 Corridor module 5 1 3 Storage Requirements Before installing the unit place it in a dry rainproof fireproof and anticorrosive environment If the unit is installed outdoors ensure that it is free from dirt rain snow or animal intrusion and that the protective film on the surface is intact FusionCol8000 E240 Modular Indirect Evaporative Cooling System ...

Page 78: ...al protective equipment PPE Safety gloves Safety goggles Dust mask Safety shoes Safety helmet Safety belt Transportation Manual pallet truck Electric pallet truck Installation Crane 50 000 kg Lifting rope Hoisting rope Jack Level gauge Level Vacuum cleaner Ink fountain FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 5 System Installation FDC Scenario Issue 03 2021 04 20 ...

Page 79: ... mm Solid wrench 13 mm 18 mm Phillips screwdriver M4 M6 M8 Flat head screwdriver M3 M4 Electric screwdriver Diagonal pliers Needle nose pliers Combination pliers Hacksaw Step ladder 2 m Flashlight Thermometer FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 5 System Installation FDC Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 70 ...

Page 80: ...m Pressure resistance above 1 6 MPa Compliant with industry standards b Temperature resistance 85 C at least for thermal insulation foam sealant or sealing tape Cable Wire strippers Power cable crimping tool Insulation tape Heat shrink tubing Heat gun Cable tie Commissioning Nitrogenc Multimeter Clamp meter Thermocouple temperature sensor FusionCol8000 E240 Modular Indirect Evaporative Cooling Sys...

Page 81: ...urchase material Customers need to purchase this type of materials by themselves Drainpipe water refill pipe pipe support air duct power cable terminal and equipotential ground lug or cable 5 3 1 Water Refill Pipe and Drainpipe Table 5 2 Pipe specifications Item Connector Spray water refill pipe G 3 4 inch external thread connector Condensate water pan drainpipe of the evaporator G 3 4 inch extern...

Page 82: ...3 x 70 mm2 L1 L2 L3 35 mm2 PE Standby power input 3 x 70 mm2 L1 L2 L3 35 mm2 PE Optional T H sensor cable water sensor rope type and teamwork and monitoring communications cable CAT 5e or higher shielded network cable Equipotential ground lug ground cable Ground lug Use hot dip zinc coated flat steel sheet with a cross sectional area greater than or equal to 50 mm2 Ground cable Use equipotential g...

Page 83: ... pipes and cables After pipes and cables are connected take dustproof measures in a timely manner based on site requirements Step 3 Check the type and quantity of fittings against the packing list If some fittings are missing or do not comply with the models in the packing list record the information and contact the supplier immediately End 5 4 2 Securing a Unit Context Figure 5 3 Port reserved fo...

Page 84: ...e outdoor air exhaust vent from the top bottom or end surface based on the actual scenario Step 3 Secure the unit on the side of the indoor air supply vent end Step 4 Open the maintenance door and enter the container to secure the unit NOTE Secure the unit using the actual number of bolts for fasteners FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 5 System Installation...

Page 85: ...enance door to the compressors Step 2 Check whether any needle valve bonnet of the compressors is missing 1 If any bonnet is missing contact Huawei technical support 2 If no bonnet is missing remove the valve bonnets and press the valve plugs using the valve bonnets in turn If gas flows out the system is normal If no gas flows out contact Huawei technical support FusionCol8000 E240 Modular Indirec...

Page 86: ...er based on the site requirements The air duct in the figure is for reference only Indoor return air duct end secured using 34 M8x20 screws Indoor return air duct side secured using 48 M8x20 screws Indoor supply air duct secured using 40 M8x20 screws Procedure Step 1 Install an air duct FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 5 System Installation FDC Scenario Is...

Page 87: ...ge Generally the sealing cotton is pressed inside the flange of the air duct or sealant is applied to the flange after installation End 5 4 5 Installing Pipes The designed height of the water trap must meet the requirements specified in Figure 4 10 Figure 5 8 Designed height of the water trap NOTE It is recommended that the height of segment B be as low as possible FusionCol8000 E240 Modular Indir...

Page 88: ...thread connectors When connecting the water pipes do not exert excessive force to avoid damage to the coil pipes When connecting the pipes use two pipe wrenches or chain pliers After installing water pipes install supports to secure the pipes Figure 5 9 Water refill pipe routing Figure 5 10 Drainpipe routing end pipe routing 1 Drainage manifold 2 Water trap FusionCol8000 E240 Modular Indirect Evap...

Page 89: ...t less than 1 and the horizontal gradient of the main drainpipe is not less than 3 Step 1 Install the water refill pipe 1 Remove the sheet metal from the water refill pipe 2 Install the water refill pipe 3 Install the sheet metal for the water refill pipe Figure 5 12 Installing a water refill pipe Step 2 Install the drainpipe Figure 5 13 Installing the drainpipe FusionCol8000 E240 Modular Indirect...

Page 90: ...r refill pipes may freeze and thereby be blocked or crack Take anti freezing measures for the pipes 5 4 6 Removing Transport Fasteners and Desiccant Bags Procedure Step 1 Remove the maintenance door of the compressors and take out the desiccant bag from each compressor Step 2 Open the electric control box and take out the desiccant bag from the box Step 3 Open the outdoor intake air filter and tak...

Page 91: ...requency of the primary power supply meet the requirements Only trained and qualified personnel are allowed to connect cables Before connecting cables use a multimeter to measure the input voltage and ensure that the power supply is disconnected All units must be reliably grounded before power on Cables should be securely connected and free of contact with components such as the fan When laying ou...

Page 92: ...up shutdown Fresh air supply damper 24 V DC Outdoor exhaust air damper U feedback Indoor return air damper U feedback 4 Remote startup shutdown Fresh air supply damper GND Outdoor exhaust air damper Y control Indoor return air damper Y control 5 Common alarm 1 Fresh air supply damper U feedback Indoor supply air damper 24 V DC Fresh air exhaust damper 24 V DC 6 Common alarm 1 Fresh air supply damp...

Page 93: ...to wrap the water detection cable A φ20 mm pipe is recommended Do not use metal fasteners to bind the water detection cable or bind it to a metal pole Otherwise false alarms may be generated Do not install the water detection cable in an area prone to dust accumulation and long term high humidity Otherwise false alarms may be generated Do not lay out the water detection cable in an area prone to r...

Page 94: ...length between adjacent units must be less than or equal to 100 m and the maximum distance for CAN teamwork communication must be less than or equal to 310 m Route cables in compliance with local standards Take appropriate shielding measures such as using a galvanized pipe or an ELV cable tray to reduce the impact of electromagnetic interference on teamwork communication Otherwise teamwork network...

Page 95: ...onitoring communications cable 4 Blue 5 White and blue End 5 5 4 2 CAN Teamwork RS485 Monitoring Step 1 Connect teamwork and monitoring communications cables Networking CAN Teamwork RS485 Monitoring Protocol CAN Modbus RTU FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 5 System Installation FDC Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co ...

Page 96: ...onitoring grouping to Enable on the Modbus Settings screen for each unit If units are grouped n 1 recommended n 4 set RS485 monitoring grouping to Enable on the Modbus Settings screen for the unit with the COM FE port connected Retain the default setting Disable for other units NOTE Connect the COM FE port on the main control module of the last unit in each group to the RS485 port on the host Cust...

Page 97: ... teamwork network supports a maximum of 32 units On the Teamwork Settings screen of the display modules of the first and last units set Enable teamwork CAN resistor to Yes NOTE Customers can purchase a switch and NetEco as the monitoring system FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 5 System Installation FDC Scenario Issue 03 2021 04 20 Copyright Huawei Digital ...

Page 98: ...ouped n 1 set RS485 monitoring grouping to Enable on the Modbus Settings screen for each unit If units are grouped n 1 recommended n 4 set RS485 monitoring grouping to Enable on the Modbus Settings screen for the unit with the COM FE port connected Retain the default setting Disable for other units NOTE Connect the COM FE port on the main control module of the last unit in each group to the RS485 ...

Page 99: ...he FE_1 port of the next unit with an even number 3 Connect FE_2 of No 1 unit and FE_1 of No 2 unit and connect the remaining FE_1 and FE_2 of the last two units Figure 5 24 FE teamwork group based ring networking using 13 units as an example End 5 5 4 5 FE Teamwork FE Monitoring First Connection Step 1 Connect teamwork and monitoring communications cables Networking FE Teamwork FE Monitoring Prot...

Page 100: ... cables shared wiring If the length of a network cable in the FE teamwork is greater than or equal to 100 m use the group based ring networking mode 1 Connecting units with odd numbers Connect the FE_1 port of the unit with an odd number to the FE_2 port of the unit with the next odd number 2 Connecting units with even numbers Connect the FE_2 port of the unit with an even number to the FE_1 port ...

Page 101: ...independent wiring scenario 1 Set Monitor FE wiring mode to Independent wiring on the Access Control screen of each unit 2 Connect the COM FE port on the main control module of each unit to the FE port on the host 5 5 5 Installing Power Cables Procedure Step 1 Route power cables through the external cable holes Step 2 Open the electric control box outside the unit Step 3 Connect one end of the act...

Page 102: ...ty from the fittings bag The following figure shows how to fill a gap using sealing putty Figure 5 29 Fill the holes with sealing putty 1 Paper protective film 2 Sealing putty End 5 6 Installing an Air Deflector Procedure Step 1 Assemble an air deflector FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 5 System Installation FDC Scenario Issue 03 2021 04 20 Copyright Huawe...

Page 103: ... that you deploy them in places where heat sources are concentrated or where cooling capacity is most likely to be lacking The sensors must not face the air outlet of the unit Procedure Step 1 Connect the indoor cold aisle T H sensor and indoor supply air T H sensor in series Step 2 Connect the indoor hot aisle T H sensor and indoor return air T H sensor of the heat exchanger core in series Fusion...

Page 104: ... H sensors Table 5 5 DIP switch settings on T H sensors Locatio n Display Name Addre ss DIP Switch No 1 2 3 4 5 6 Air return side Return air 2 temp humid 1 ON OFF OFF OFF OFF OFF Outdoor intake air Outdoor intake air 1 temp humid 31 ON ON ON ON ON OFF Outdoor intake air 3 temp humid 32 OFF OFF OFF OFF OFF ON Cold aisle Cold aisle 1 temp humid 11 ON ON OFF ON OFF OFF Cold aisle 2 temp humid 12 OFF ...

Page 105: ...e T H sensor provided is and has an LCD bits 1 to 6 of the DIP switch are used to set the device address bit 7 is reserved and bit 8 is used to switch the temperature display mode End 5 8 Optional Installing Motorized Dampers and Cables Air dampers must be installed at the indoor air supply and return vents The air dampers can be closed to completely isolate the unit from the air duct when the uni...

Page 106: ... air damper GND Indoor return air damper GND 3 Outdoor exhaust air damper U feedback Indoor return air damper U feedback 4 Outdoor exhaust air damper Y control Indoor return air damper Y control 5 Indoor supply air damper 24 V DC 6 Indoor supply air damper GND 7 Indoor supply air damper U feedback 8 Indoor supply air damper Y control End FusionCol8000 E240 Modular Indirect Evaporative Cooling Syst...

Page 107: ...ssed Failed The liquid level sensor runs smoothly Passed Failed Pipes are connected securely without leakage Passed Failed The water tank is free of sundries inside and its filter is unblocked Passed Failed The drip pan is free of foreign matter inside and its drainage port is unblocked Passed Failed Compres sor The sheet metal fasteners on the compressor have been removed Passed Failed The bolts ...

Page 108: ...nt Passed Failed All cables connectors and screws are secured Passed Failed The device is properly grounded Passed Failed Table 6 3 Pipe checklist Check Item Check Result All pipes are secured Passed Failed All insulation foam on pipes is intact Passed Failed Water pipe joints have been sealed by sealant Passed Failed The needle valve plug is secured torque 0 45 0 05 N m and valve bonnet is tighte...

Page 109: ...ensate drainpipe does not tilt and has a gradient of 0 3 Passed Failed The butterfly drain valve on the spray pipe is closed Passed Failed FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 6 Verifying the Installation Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 100 ...

Page 110: ...ork cable is correctly connected Step 5 If the cabinet is connected to the temperature and humidity sensor check that the cable connection and DIP switch settings are correct End 7 2 Powering On the Unit Step 1 Turn on the main switch of the unit For a unit with dual power supplies turn on both the active and standby power switches Step 2 Turn on the upstream power input switch of the unit The dis...

Page 111: ...ill not be liable for any consequences of the modification performed by the user Only certified professionals are allowed to modify advanced parameters of the unit Unauthorized modifications can result in unit malfunction and even damage For system security purposes change the preset password after the first login After login your permission will become invalid automatically if no operation is per...

Page 112: ...et this parameter based on onsite heat load distribution Disable A unit operates independently Enable A unit operates in team with other units Number of systems in this group Specifies the total number of units in this group The value is an integer ranging from 1 to 32 NOTE This parameter is displayed after Teamwork function is set to Enable Number of running systems in this group Specifies the nu...

Page 113: ...aisle sensors and synchronizes the temperature and humidity control type and setpoints to all slave units Hot aisle temperature and humidity sharing This function can be enabled only when at least one smart cooling product in the group is equipped with hot aisle T H sensors If this function is enabled the master unit in the teamwork group collects the hot aisle temperature and humidity values from...

Page 114: ...l for AO type air dampers Return air damper shutdown mechanism Close for fans The fire dampers and air dampers are open or closed depending on whether fans are started or shut down Close for system shutdown The fire dampers and air dampers are open or closed depending on whether the unit is started or shut down Close for fire The fire dampers are closed only when a smoke or fire alarm is generated...

Page 115: ...ackup Two power supplies are in mutual backup mode Smart diagnosis function Enable If there is an intelligent temperature control monitoring board this function is enabled to start refrigerant status detection Disable The smart diagnosis function is disabled Conditions for starting refrigerant status detection Altitude 2000 m 40 C Air intake temperature of the condenser 55 C Require password to st...

Page 116: ...d mode Set this parameter as required Dehumidifying function Enable The device starts dehumidifying when the ambient humidity is higher than the humidity setpoint Disable The dehumidifying function is disabled DO_1 action This parameter can be set to On or Off and is used together with DO_1 For details see DO_1 description DO_2 action This parameter can be set to On or Off and is used together wit...

Page 117: ...ng to DO_1 action when a major alarm is generated If this parameter is set to Alarm DO_1 acts according to DO_1 action when a critical alarm major alarm or warning is generated If this parameter is set to Startup status DO_1 acts according to DO_1 action when the unit is started If this parameter is set to No no alarm is generated when DO_1 is disconnected FusionCol8000 E240 Modular Indirect Evapo...

Page 118: ...d If this parameter is set to Power abnormal DO_2 acts according to DO_2 action when a power exception alarm is generated Floor water overflow alarm action Set the action of the device if there is water overflow on the floor based on the actual scenario Shutdown The device shuts down when a floor water overflow alarm is generated Inactivity The device runs as usual when a floor water overflow alar...

Page 119: ...mperature and humidity control type When the application scenario is non aisle containment you are advised to choose Return air Choose Cold aisle if cold aisle T H sensors are installed Hot aisle is not recommended Temperature setpoint After the temperature and humidity control type and the temperature value under this type are set the device performs regulation based on the settings Return air 18...

Page 120: ...ing Device Details Compressor to view the remaining preheating time of the compressor If the return air temperature is greater than 10 C upon power on the preheating time is 6 hours If the return air temperature is less than or equal to 10 C or invalid upon power on the preheating time is 12 hours End 7 3 Home Screen The home screen of the display module displays the system status and allows you t...

Page 121: ...r the buzzer is disabled it does not buzz when an alarm is generated 5 Critical alarms Indicates the number of active critical alarms 6 Major alarms Indicates the number of active major alarms 7 Minor alarms Indicates the number of active minor alarms 8 Warnings Indicates the number of active warnings 9 Status bar 10 Alarm bar You can tap the alarm bar to enter the active alarm screen to view all ...

Page 122: ... sensors outside the unit need to be enabled when they are installed otherwise retain the default settings This section describes how to enable Cold aisle sensor 1 Procedure Step 1 On the home screen choose Settings System Settings T H Sensor Figure 7 3 T H Sensor Step 2 Set Cold aisle sensor 1 to Enable Step 3 Set temperature and humidity parameters NOTE You are not advised to modify the paramete...

Page 123: ...point After the temperature and humidity control type and the humidity value under this type are set the device performs regulation based on the settings 40 60 is recommended Cold aisle sensor Enables or disables a sensor Hot aisle sensor Enables or disables a sensor The relationship between the temperature setpoint and the humidity setpoint is as follows Under the condition that the absolute humi...

Page 124: ...5 63 28 15 59 5 29 15 56 1 30 15 53 31 15 50 32 15 47 3 33 15 44 7 34 15 42 2 35 15 40 36 15 37 8 37 15 35 8 38 15 33 9 39 15 32 1 40 15 30 5 41 15 28 9 42 15 27 4 43 15 26 44 15 24 7 45 15 23 4 End FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 7 Power On Commissioning Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 115 ...

Page 125: ...ifference between return air and supply air Pressure difference control controls the indoor fan speed based on the pressure difference Indoor fan pressure difference setpoint Specifies the control value of indoor fan pressure difference Air side differential pressure sensor type Select the proper differential pressure sensor type based on the measurement range of the differential pressure sensor M...

Page 126: ...k function and Networking mode can be set on slave units Other parameters of the slave units will be modified by the master unit synchronously Parameter Description Teamwork group No Specifies the planned teamwork group number This parameter should be the same for all units in the same teamwork group System address Specifies the planned teamwork group number This parameter should be the same for a...

Page 127: ...p Teamwork parameter synchronization If Teamwork function and Teamwork parameter synchronization are both set to Enable you can select Set Local or Set Teamwork when setting parameters NOTE Set Local Set parameters for the local unit Set Teamwork Set parameters for all units in a teamwork group Number of systems in this group Specifies the total number of units in this group The value is an intege...

Page 128: ... anti competitive running mode of the teamwork group is dehumidification the master unit sends the anti competitive running flag whose value is dehumidification allowed to the units allowed to dehumidify Rotation function Indicates whether to allow the smart cooling products to work as the standby device in turn maximizing their service life NOTE It is recommended that the function be enabled when...

Page 129: ... pressure sensor Cascade function When requirement control is enabled you can enable the cascade function to start standby units if running units cannot meet the cooling capacity requirement Cold aisle temperature and humidity sharing This function can be enabled only when at least one smart cooling product in the teamwork group is equipped with cold aisle T H sensors If this function is enabled t...

Page 130: ...p drains water based on their own water renewal logic Multiple units can drain water at the same time Teamwork systems draining spray water together This parameter is used together with Teamwork spray drainage function to limit the number of units that are allowed to drain water at the same time in a group NOTE This parameter is displayed after Teamwork spray drain function is set to Enable Teamwo...

Page 131: ...unit is idle 5 Frame green non green A green frame indicates the current unit as shown in Devices without a green frame indicate other devices in the teamwork group 6 Background color red bright gray Red indicates that the unit has generated a critical alarm as shown in Bright gray indicates that the device is operating without any critical alarms NOTE If the teamwork networking is successful the ...

Page 132: ...is the same as the actual number of units If yes the check is complete If no check the cable connection and the teamwork settings 7 4 4 Setting Communications Parameters 7 4 4 1 Setting Communications Parameters Modbus RTU Protocol Procedure Step 1 On the home screen choose Settings Comm Settings Modbus Settings Figure 7 6 Modbus Settings Step 2 Set the baud rate communication address and RS485 mo...

Page 133: ... and Disable for other units End 7 4 4 2 Setting Communications Parameters Modbus TCP Protocol Context This section applies to the scenario where the unit is connected to the NMS Procedure Step 1 On the home screen choose Settings Comm Settings WAN IP Settings and set the IP address subnet mask and gateway based on the actual plan Figure 7 7 WAN IP Settings NOTE The WAN IP address cannot be in the...

Page 134: ... of the display board client NMS and server NMS must be unique This parameter is configurable when Link mode involves Client NMS port number This parameter is configurable when Link mode involves Client Connecting to the NetEco Set this parameter to 32907 if Client encryption is enabled or set it to 32906 if Client encryption is disabled Connecting to other NMSs You are advised not to change the v...

Page 135: ...set the read community parameter based on the actual plan and tap Submit 2 Tap the text box next to Write Community set the write community parameter based on the actual plan and tap Submit Step 4 Add a SNMPv3 user 1 Tap Add under SNMP V3 2 Set User Name Auth Protocol and Prop Protocol based on the actual plan MD5 and DES protocols are not secure It is recommended that you set Auth Protocol to SHA...

Page 136: ... Step 7 Set SNMP trap parameters 1 Tap Add under SNMP Trap 2 Set Trap Address as planned and Trap Port to the actual port number NOTE Trap Port is set to null by default 3 Select SNMP Version If an SNMPv3 user is configured it is recommended that SNMP Version be set to SNMPv3 4 If SNMP Version is set to SNMPv3 you need to select SNMPv3 User Name For other protocols you need to set Trap Community E...

Page 137: ...red for startup or shutdown if you set Require password to start or shutdown onsite to No no password is required for startup or shutdown verification Prerequisites Download the Service Expert app from the app store The app can only run on Android currently You must apply for the permission to use the app after downloading it Before starting the unit check whether there are oil stains on a refrige...

Page 138: ...tep 2 Open the Service Expert app on the mobile phone NOTICE After factory settings are restored startup verification is required Step 3 Tap Startup on the home screen of the app Figure 7 13 Offline activation Step 4 Tap Offline Activation FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 7 Power On Commissioning Issue 03 2021 04 20 Copyright Huawei Digital Power Technolog...

Page 139: ...em automatically enters the wizard based startup mode End 7 6 Wizard Startup Context Wizard Startup allows you to commission the indoor fan spray system exhaust fan and cooling system and supports automatic running and judgment of components After you power on the smart cooling product for the first time the Wizard Startup screen is displayed If the smart cooling product is started not for the fir...

Page 140: ...the screen and confirm whether each item is verified After finishing the check Tap Yes to execute the wizard based startup task Tap No to exit the wizard based startup mode Figure 7 16 Checking before startup Step 4 Follow the onscreen instructions to complete the wizard based startup 1 Select the items that are involved in wizard based startup all items are selected by default when you access the...

Page 141: ...ailed to view the failure cause tap Back and Confirm and troubleshoot based on the failure cause ii On the home screen choose Maint Wizard Startup and perform commissioning again Figure 7 18 Wizard based startup result End 7 7 Optional Power Off Context In shutdown mode the Shutdown button is green unavailable and the Start button is gray available Procedure Step 1 Tap Shutdown on the home screen ...

Page 142: ...ed Passed Failed All transport fasteners for compressors have been removed Passed Failed All external cables are neatly routed and clearly labeled Passed Failed All fans rotate in the correct direction without abnormal noise Passed Failed All T H sensors have no fault alarms and the mapping is correct Passed Failed The return air damper return air fire damper and supply air damper supply air fire ...

Page 143: ... and the IP address of the unit in the same network segment For example if the IP address of the unit is 192 168 248 10 the subnet mask is 255 255 255 000 and the default gateway is 192 168 248 1 set the IP address of the PC to 192 168 248 12 the subnet mask to 255 255 255 000 and the default gateway to 192 168 248 1 NOTE The unit IP address must be different from the PC IP address Log in from a W...

Page 144: ... to a LAN and a proxy server has been selected perform Step 2 3 and Step 2 4 If the unit connects to the Internet and the PC in a LAN accesses the Internet over a proxy server do not perform Step 2 3 or Step 2 4 Otherwise you will fail to access the WebUI 1 Open the Internet Explorer and choose Tools Internet Options 2 Click the Advanced tab and select Use TLS1 1 and Use TLS1 2 Figure 8 1 Setting ...

Page 145: ...ed connection between the WebUI and a browser To improve system security you are advised to use your own security certificate and periodically update it The imported security certificate needs to be bound to the IP address of the unit Otherwise the security risk warning will still be displayed during login Figure 8 3 Security certificate problem 2 On the login page enter the preset user name admin...

Page 146: ...nning parameters and control the running For example set the temperature and humidity of the unit enable the T H sensor and set the fan control type Query Query historical alarms System Settings Upload a network security certificate Set the time zone time and date Set the IP address Set Modbus communications parameters Set the SNMP network parameters Configure the outbox Configure the IP address w...

Page 147: ...ntain the unit need to receive a thorough training understand all necessary safety precautions and be able to correctly perform all operations Strictly follow the safety precautions and instructions when performing operations Most maintenance tasks need to be performed with power off Do not connect the power supply during maintenance If you need to perform maintenance tasks such as measuring the c...

Page 148: ... smart cooling product if the construction company is still in the process of construction take protective measures to prevent sundries and dust from falling into the smart cooling product It is recommended that the following maintenance items be performed every three to six months The actual maintenance period depends on the loads and surrounding conditions Check the tightness of the bolts Check ...

Page 149: ...re are no oil stains If there are oil stains check whether the suction and discharge pressure of the compressor is within the normal ranges If the pressure is beyond the normal range contact technical support No water exists under the water pipe or on the thermal insulation foam If drops of water are evenly distributed wipe them off with dry cloth If there are large water marks close the water inl...

Page 150: ...pling be conducted half a month If the results of three consecutive tests do not the requirements find out the cause in water supply and take corresponding measures to ensure normal operation of the spray system 9 2 2 Quarterly Maintenance Table 9 2 Quarterly maintenance checklist Comp onent Item on the Basis of Monthly Maintenance Troubleshooting Monito ring system Export logs alarms temperature ...

Page 151: ...cool ing modul e Check that the precooling module surface is not blocked by foreign matter Check that there is no scale on the surface of the precooling module Clean it once every quarter based on the region and season situation Clean the surface every three months For details about the cleaning method contact technical support It is recommended that the precooling module be replaced after it has ...

Page 152: ...bient temperature is lower than 3 C close the water inlet valve open the drainage valve manually and open the water pump drainage port using a 17 wrench to drain water Open the water inlet valve when the water pump of the smart cooling product runs for the first time every year After water is filled and the water pump starts working manually open the exhaust plug of the water pump to exhaust air N...

Page 153: ...e fans is faulty Cut off the power supply during maintenance to ensure safety Table 10 1 Fan troubleshooting Fault Type Possible Cause Solution The fan does not rotate Check whether the power supply voltage meets the requirements Check the power supply voltage Open phase occurs The voltage is less than the lower threshold or greater than the upper threshold FusionCol8000 E240 Modular Indirect Evap...

Page 154: ...he airflow direction is incorrect the direction of the motor is opposite to that of the high speed airflow Check the airflow direction rotation caused by airflow reversal The fan rotates slowly Fan blade friction collision Clear foreign matters or dirt in the fan if necessary The active temperature management function is enabled when the motor or electronic system is overheated Check whether the a...

Page 155: ...on Even after the unit is powered off the intermediate circuit is still energized Wait at least 3 minutes To disconnect electrical connections safely take other measures if necessary For all operations on energized parts or circuits there must always be two persons present so that one person can cut off the power supply in the case of emergency The ventilation unit can only be connected to a circu...

Page 156: ...uct only after you rectify the fault Do not use the smart cooling product if the fault is not rectified to prevent unpredictable losses NOTICE Before performing any operation on the smart cooling product disconnect the power supply Table 10 2 Troubleshooting of simple faults Symptom Possible Cause Solution Air leakage The connection nut is loose due to long distance transportation Tighten the scre...

Page 157: ...high pressure switch is triggered Check the high pressure switch The circuit breaker fuse or cable is disconnected Check the main circuit breaker compressor circuit breaker fuses and cables The compressor motor is damaged Check whether the motor is damaged and needs to be replaced The compressor does not need to be started Check the requirement status on the display module The drive is faulty Repl...

Page 158: ...ocked The condensing pressure is too low Check the condenser The compressor generates a loud noise Liquid is returning to the compressor Check whether the oil temperature and discharge temperature are within normal ranges Refrigerant oil is insufficient Add refrigerant oil The sheet metal fasteners for securing the compressor during transportation are not removed Remove the sheet metal fasteners T...

Page 159: ...spray properly In this case you need to manually exhaust air When the water pump is running remove the exhaust plug on the water pump When water flows out of the exhaust hole reinstall and tighten the exhaust plug NOTE If the fault persists contact technical support FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 10 Troubleshooting Issue 03 2021 04 20 Copyright Huawei Di...

Page 160: ...see the FusionCol NetCol Smart Cooling Product Alarm Reference FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 11 Alarm Reference Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 151 ...

Page 161: ... air T H sensor 4 Air filters 5 Water pumps 6 Air supply fans 7 Compressor 8 Liquid level sensor 9 Filter dryer 10 Fan drive 11 Compressor drive 12 Precooling module 13 Exhaust fan 14 Water distributor for the precooling module FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 12 Component Replacement Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 1...

Page 162: ... 12 3 Replacing an Air Filter Building Scenario Prerequisites An air filter needs to be replaced A spare air filter of the same model is available and functional When replacing an air filter you need to use a maintenance platform For details how to prepare the platform see E Air filter Maintenance Platform Procedure Step 1 On the home screen of the display module tap Shutdown and turn off the devi...

Page 163: ... air filter fasteners and take out the air filter from the end Figure 12 3 Replacing an air filter Step 3 Replace the outdoor intake air filter side Remove the air filter fasteners and take out the air filter FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 12 Component Replacement Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 154 ...

Page 164: ...ir filter remove the fastener from the air filter and pull out the air filter Figure 12 5 Replacing an air filter Step 5 Install a new air filter and secure it FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 12 Component Replacement Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 155 ...

Page 165: ...eed to use a maintenance platform For details how to prepare the platform see E Air filter Maintenance Platform Procedure Step 1 On the home screen of the display module tap Shutdown and turn off the unit switch in the PDF NOTICE Exercise caution because the unit is still energized after it is shut down on the home screen of the display module Step 2 Replace the outdoor intake air filter Remove th...

Page 166: ...he display module and clear the total runtime of the air filter Step 7 Tap Start on the home screen Ensure that the unit is running normally without any alarms End 12 5 Replacing a Differential Pressure Switch Building Scenario Prerequisites A differential pressure switch needs to be replaced A spare differential pressure switch of the same model is available and functional Tool Phillips screwdriv...

Page 167: ... removed pressure inlet tube After the replacement is complete reinstall the tube to the original position Step 5 Remove the screws on the top cover of the differential pressure switch and cable screws using a Phillips screwdriver and remove the cables Step 6 Remove the four screws using a Phillips screwdriver and remove the differential pressure switch Step 7 Set a new value for the differential ...

Page 168: ... 1 On the home screen of the display module tap Shutdown and turn off the unit switch in the PDF NOTICE Exercise caution because the unit is still energized after it is shut down on the home screen of the display module Step 2 Remove the outdoor intake air filter Step 3 Remove the bolts from the sheet metal flip the plate and remove the sheet metal and differential pressure switch FusionCol8000 E2...

Page 169: ...ps screwdriver and remove the differential pressure switch Figure 12 10 Removing the differential pressure switch Step 7 Set a new value for the differential pressure switch based on the nearby label Step 8 Install the new differential pressure switch install the pressure inlet tube and connect cables Step 9 Power on the unit and tap Start on the home screen Ensure that the unit is running normall...

Page 170: ...d after it is shut down on the home screen of the display module Step 2 Remove the indoor return air filter Step 3 Remove the indoor return air T H sensor Cut off the cable tie that secures the cable and remove the cable from the T H sensor Figure 12 11 Removing a T H sensor Step 4 Remove the outdoor intake air T H sensor Remove the screws from the sheet metal fastener of the T H sensor FusionCol8...

Page 171: ... the old T H sensor Step 8 Power on the unit and tap Start on the home screen Ensure that the unit is running normally without any alarms End 12 8 Replacing a T H Sensor FDC Scenario Prerequisites A T H sensor needs to be replaced A spare T H sensor of the same model is available and functional Tools Phillips screwdriver scissors FusionCol8000 E240 Modular Indirect Evaporative Cooling System User ...

Page 172: ...Remove the indoor return air T H sensor Cut off the cable tie that secures the cable remove the screws from the sheet metal fastener of the T H sensor push the baffle plate and remove the T H sensor and the sheet metal fastener Figure 12 13 Removing the T H sensor sheet metal Figure 12 14 Removing a T H sensor FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 12 Component ...

Page 173: ...s are consistent with the DIP switch settings of the old T H sensor Step 8 Power on the unit and tap Start on the home screen Ensure that the unit is running normally without any alarms End 12 9 Replacing an Air Exhaust NTC Temperature Sensor Building Scenario Prerequisites An NTC temperature sensor needs to be replaced A spare NTC temperature sensor of the same model is available and functional F...

Page 174: ...6 Removing the sealing plate from the exhaust fan Step 4 Cut off the cable ties and remove the screws that secure the NTC temperature sensor Step 5 Remove the interconnection terminal from the cable of the NTC temperature sensor Step 6 Install the new NTC temperature sensor reconnect the cables and secure the NTC temperature sensor in the original position Step 7 Bind the cable ties FusionCol8000 ...

Page 175: ...tep 3 Cut off the cable ties and remove the screws that secure the NTC temperature sensor Step 4 Remove the interconnection terminal from the cable of the NTC temperature sensor Step 5 Install the new NTC temperature sensor reconnect the cables and secure the NTC temperature sensor in the original position Step 6 Bind the cable ties Step 7 Power on the unit and tap Start on the home screen Ensure ...

Page 176: ...ng an NTC temperature sensor Step 4 Remove the screws that secure the NTC temperature sensor Step 5 Remove the interconnection terminal from the cable of the NTC temperature sensor Step 6 Install the new NTC temperature sensor reconnect the cables and secure the NTC temperature sensor in the original position Step 7 Power on the unit and tap Start on the home screen Ensure that the unit is running...

Page 177: ...energized after it is shut down on the home screen of the display module Step 2 Open the maintenance door to the air supply fan and remove the water baffle plate Step 3 If you need to replace the fifth air supply fan remove the maintenance door frame post and water pipe in front of the fan NOTE Step 3 is not required for replacing other fans Figure 12 18 Removing the maintenance door frame FusionC...

Page 178: ... secures the fan Step 5 Remove the protective cover from the fan terminal cut off the cable tie that secures the cable to the faulty fan and remove the fan terminal FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 12 Component Replacement Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 169 ...

Page 179: ...econd fan Press the latch and pull out the fan horizontally NOTICE Two persons are required to pull out the fan Step 7 Unscrew the fan support and take out the fan Figure 12 22 Removing a fan 1 Latch Step 8 Remove the six screws that secure the fan to the fan support to separate the fan from the fan support FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 12 Component Rep...

Page 180: ...ut any alarms End 12 13 Replacing an Exhaust Fan Prerequisites A fan needs to be replaced A spare fan of the same model is available and functional Tools protective gloves Phillips screwdriver diagonal pliers cable tie operation platform Procedure Step 1 On the home screen of the display module tap Shutdown and turn off the unit switch in the PDF NOTICE Exercise caution because the unit is still e...

Page 181: ...e replaced remove the bolts between the first and second fans and replace the fan 2 If the second fan needs to be replaced the latch is stuck when you pull out the second fan Press the latch and pull out the fan horizontally NOTE Two persons are required to pull out the fan Figure 12 24 Removing the fan assembly Step 6 Unscrew the fan support and take out the fan FusionCol8000 E240 Modular Indirec...

Page 182: ... the fan sealing plate Step 10 Power on the unit choose Maint Wizard Startup on the home screen and commission the exhaust fan to check that it works properly before you exit Step 11 Choose Maint Performance Maint on the home screen and clear the total runtime of the exhaust fan Step 12 Tap Start on the home screen Ensure that the unit is running normally without any alarms End FusionCol8000 E240 ...

Page 183: ...e caution because the unit is still energized after it is shut down on the home screen of the display module Step 2 Open the maintenance door to the precooling module Figure 12 27 Opening the maintenance door Step 3 Remove the sheet metal securing the water distributor of the precooling module and the water pipe and replace the water distributor as required FusionCol8000 E240 Modular Indirect Evap...

Page 184: ...precooling module Figure 12 29 Removing the sheet metal securing the precooling module Step 5 Pull out the precooling module horizontally by holding its handles FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 12 Component Replacement Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 175 ...

Page 185: ...ressor needs to be replaced A spare compressor of the same model is available and functional To replace a compressor you also need to replace the filter dryer Recommended tools and materials Phillips screwdriver two 45 adjustable wrenches 45 and 50 torque wrenches 13 and 30 solid wrenches or socket wrenches new compressor air filter refrigerant reclaiming devices refrigerant charging devices and R...

Page 186: ...witch in the PDF NOTICE Exercise caution because the unit is still energized after it is shut down on the home screen of the display module Step 2 Open the maintenance door Step 3 Reclaim the refrigerant from the low pressure needle valve and liquid pipe needle valve to ensure that there is no pressure inside the system Step 4 Remove the refrigerant oil heating belt and ground cable from the compr...

Page 187: ...m entering 2 Use a 13 socket wrench or solid wrench to remove the four nut washers and spring washers that secure the compressor and remove the compressor NOTICE Do not hold the suction inlet and exhaust outlet to move the compressor Figure 12 32 Removing a compressor FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 12 Component Replacement Issue 03 2021 04 20 Copyright H...

Page 188: ...er checking that the smart cooling product does not leak vacuumize the smart cooling product and fill the refrigerant Step 12 Check that the compressor cable phase sequence is correct power on the unit and tap Start on the home screen Step 13 Choose Maint Diagnostic Enter to check the system pressure and temperature and ensure the refrigerant is charged with an optimal status Ensure that the syste...

Page 189: ...to be replaced Figure 12 33 Refrigerant detection Table 12 1 Mapping between temperatures and R410A saturation pressures Temperatur e ºC Saturation Pressure Gauge Pressure MPa Temperatu re ºC Saturation Pressure Gauge Pressure MPa Temperatu re ºC Saturatio n Pressure Gauge Pressure MPa 0 0 7 19 1 31 38 2 21 1 0 73 20 1 35 39 2 27 2 0 75 21 1 39 40 2 33 3 0 78 22 1 43 41 2 39 4 0 81 23 1 47 42 2 45...

Page 190: ...and the rubber hose must withstand a pressure of at least 4 5 MPa Only nitrogen can be used for pressure preservation and leakage detection During pressure preservation do not remove the rubber hoses and pressure gauges otherwise nitrogen may leak When the outdoor unit is connected to an air cooled outdoor unit or water cooled module the nitrogen injection and pressure preservation operations on t...

Page 191: ...rform the test again NOTICE The outlet pressure of the reducing valve should be within 3 0 MPa otherwise components may be damaged Step 3 If the pressure decreases apply soapy water or use a halogen leak detector to check for any leakage If the pressure is stable expel the nitrogen End 12 15 4 Vacuumizing and Precharging Refrigerant CAUTION During the commissioning of the smart cooling product ens...

Page 192: ...oroughly vacummized Procedure Step 1 Connect the pressure gauge and vacuum pump to vacuumize the device Figure 12 35 Vacuumizing 1 Vacuum pump 2 Pressure gauge 3 Low pressure needle valve 4 Liquid pipe needle valve 5 Sight glass Step 2 In the beginning the vacuum pump makes loud noises and exhausts white smoke from the exhaust vent After 10 minutes if it still exhausts white smoke observe it for a...

Page 193: ...a absolute pressure NOTE If the minimum reading of the pressure gauge is greater than 60 Pa absolute pressure ensure that the pointer stays at the smallest scale of the pressure gauge in vacuumizing and preserve the pressure for 1 hour Then check that the pressure does not rise evidently End 12 15 4 3 Precharging Refrigerant Prerequisites Before charging refrigerant ensure that air is exhausted fr...

Page 194: ...t These measures ensure that the refrigerant is charged in the liquid state Step 4 Open the low pressure gauge valve Charge 1 kg of refrigerant from the low pressure side and then close the low pressure gauge valve Then open the high pressure gauge valve and charge the remaining refrigerant from the liquid pipe needle valve NOTICE Do not move the hose or refrigerant cylinder when charging refriger...

Page 195: ... unit may be damaged Procedure Step 1 Tap Start on the home screen Step 2 Choose Maint Diagnostic Enter to enter the diagnostic mode Step 3 Change the compressor rotational speed to 3000 rpm Step 4 Open the low pressure valve of the pressure gauge and charge the remaining refrigerant from the low pressure needle valve in small flow or intermittently Figure 12 37 Charging the remaining refrigerant ...

Page 196: ...gerant is underfilled the suction and discharge pressures are low and the suction superheat degree is high 2 The air intake and exhaust vents of the unit are not blocked If the air intake vent and air exhaust vent are blocked the discharge pressure will be high Step 6 After charging refrigerant close all valves Step 7 Tap to exit the diagnostic mode Step 8 Tap Shutdown on the home screen End 12 16...

Page 197: ...rant from the low pressure needle valve and liquid pipe needle valve to ensure that there is no pressure inside the system Step 3 Remove the filter dryer NOTICE During welding use a silver copper welding rod containing 5 silver Check that the welding joints are in good condition without poor welding To avoid burning the internal components other pipes thermal insulation foam cables and labels take...

Page 198: ...yer Step 5 Perform a leakage test with nitrogen Step 6 After checking that there is no leakage vacuumize the system and charge refrigerant Step 7 Power on the unit and tap Start on the home screen Ensure that the unit is running normally without any alarms End 12 17 Replacing a Compressor Drive Prerequisites A drive needs to be replaced A spare drive of the same model is available and functional T...

Page 199: ...ep 3 Remove all cables from the drive and cut the cable ties using diagonal pliers Step 4 Remove the four screws on the drive using a Phillips screwdriver and pull out the drive Figure 12 40 Removing a drive Step 5 Install the new drive Step 6 Connect the cables to the drive Step 7 Power on the unit and choose Maint Wizard Startup on the home screen Start the compressor and check that the compress...

Page 200: ...and turn off the unit switch in the PDF NOTICE Exercise caution because the unit is still energized after it is shut down on the home screen of the display module Step 2 Open the maintenance door Step 3 Flip the clip on the fan drive to be replaced Step 4 Pull out the handle and remove the fan drive from the subrack Figure 12 41 Removing the fan drive Step 5 Install the new fan drive and insert it...

Page 201: ...e liquid level sensor can be maintained only at the water tank Procedure Step 1 On the home screen of the display module tap Shutdown and turn off the unit switch in the PDF NOTICE Exercise caution because the unit is still energized after it is shut down on the home screen of the display module Step 2 Open the maintenance door Step 3 Replace the liquid level sensor in the spray water tank Open th...

Page 202: ...panel and water barrier of the air supply fan Cut off the cable tie that secures the liquid level sensor cable and remove the interconnection terminal Remove the fastener from the liquid level sensor at the bottom of the precooling module Loosen the nut on the liquid level sensor using a wrench and take out the sensor FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 12 Co...

Page 203: ...ater baffle plate for the fan End 12 20 Replacing a Water Pump Prerequisites A water pump needs to be replaced A spare water pump of the same model is available and functional Tools flat head screwdriver Phillips screwdriver socket wrench NOTICE Before replacing the water pump drain water from the water tank completely Procedure Step 1 On the home screen of the display module tap Shutdown and turn...

Page 204: ...oving a water pump Step 4 Install the new pump on the smart cooling product and install the water pump cables and connection box cover Step 5 Power on the unit choose Maint Performance Maint on the home screen of the display module to access the performance maintenance screen and clear the total runtime of the spray pump Step 6 Tap Start on the home screen Ensure that the unit is running normally ...

Page 205: ...s routed from the top and bottom to the faulty switch using a Phillips screwdriver Step 4 Press the snap ring of the faulty switch using a flat head screwdriver and pull the switch outwards to remove it Figure 12 46 Replacing a switch NOTICE The figure is for reference only The actual product may vary Step 5 Install the new switch Clamp the clip at the lower side of the new switch to the guide rai...

Page 206: ...Shutdown and turn off the unit switch in the PDF NOTICE Exercise caution because the unit is still energized after it is shut down on the home screen of the display module Step 2 Open the door of the electric control box Step 3 Press the snap ring of the faulty contactor using a flat head screwdriver and pull the contactor outwards to remove it Figure 12 47 Removing a contactor NOTICE The figure i...

Page 207: ...e same model is available and functional Tools Phillips screwdriver flat head screwdriver Procedure Step 1 On the home screen of the display module tap Shutdown and turn off the unit switch in the PDF NOTICE Exercise caution because the unit is still energized after it is shut down on the home screen of the display module Step 2 Open the door of the electric control box Step 3 Pry the clip ring of...

Page 208: ...splay module tap Shutdown and turn off the unit switch in the PDF NOTICE Exercise caution because the unit is still energized after it is shut down on the home screen of the display module Step 2 Open the door of the electric control box Step 3 Locate the fuse to be replaced open the blade fuse holder and remove the faulty fuse using a flat head screwdriver Step 4 Install the new fuse and close th...

Page 209: ...ectric control box Step 3 Remove the cables from the faulty relay Step 4 Remove the coil Break the metal plate on the coil and pull out the coil Step 5 Remove the base Remove the coil press the clip on the faulty base using a flat head screwdriver and pull the base outwards to remove it Figure 12 49 Replacing a relay 1 Base 2 Coil 3 Clip ring 4 Metal plate Step 6 Install a new coil or base Step 7 ...

Page 210: ...ome screen Ensure that the unit is running normally without any alarms End FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 12 Component Replacement Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 201 ...

Page 211: ...ive with a capacity less than or equal to 64 GB For a non FAT32 USB flash drive format it to the FAT32 format using a computer Before using a USB flash drive ensure that its data has been scanned by antivirus software and is secure Procedure Step 1 Connect a USB flash drive Figure 13 1 Connecting to a USB flash drive FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 13 FAQ...

Page 212: ...ick mode you can export active alarms historical alarms run logs and so on Procedure Step 1 Choose Maint USB Operations Export to enter the Select Path screen Figure 13 3 Select Path Step 2 On the Select Path screen specify the save path and tap Next In the displayed dialog box tap Yes Step 3 After the data is successfully exported tap Finish Step 4 On the home screen choose Maint USB Operations R...

Page 213: ... Select Path screen Step 2 On the Select Path screen specify the save path and tap Next In the displayed dialog box tap Yes Step 3 After the data is successfully exported tap Finish Step 4 On the home screen choose Maint USB Operations Remove USB to remove the USB flash drive in safe mode Step 5 On the home screen of unit 2 choose Maint USB Operations Import Config Figure 13 5 Selecting a file Ste...

Page 214: ...3 1 3 How Do I Import a Certificate and Key Prerequisites The CA certificate file local certificate file and key file have been saved in a USB flash drive NOTICE Ensure that the key file has been encrypted using AES128 Procedure Step 1 On the home screen choose Maint USB Operations Import Certificate Figure 13 7 Importing a security certificate FusionCol8000 E240 Modular Indirect Evaporative Cooli...

Page 215: ...e fault according to the message and import files again Step 8 On the home screen choose Maint USB Operations Remove USB to remove the USB flash drive in safe mode End 13 2 Display Module Screen Operations 13 2 1 How Do I Set LAN Parameters If the teamwork networking mode is FE networking set the LAN parameters based on the actual situation Procedure Step 1 On the home screen choose Settings Comm ...

Page 216: ... the humidity curve lower are displayed on the same screen The abscissa shows time The temperature setpoint is the midpoint temperature on the upper ordinate while the humidity setpoint is the midpoint humidity on the lower ordinate The temperature and humidity curves show the current average temperature and humidity of the control point You can tap or to zoom in or out the range of the temperatur...

Page 217: ...e screen choose Common Function Status Summary or choose Running Status Summary The Status Summary screen is displayed The following figure shows the screen displayed after choosing Running Status Summary View on Equip Details The following describes how to view the status of a T H sensor On the home screen choose Running Equip Details T H Sensor End 13 2 5 How Do I View System Parameters Procedur...

Page 218: ...rd under About Version Info or T H Board under About E label When the cold and hot aisles of T H boards are disabled the information about the corresponding cold and hot aisles is not displayed on the T H Board under About Version Info or T H Board under About E label End 13 2 7 How Do I View the Service Information Procedure Step 1 On the home screen tap About Step 2 On the About screen tap Servi...

Page 219: ...s Query Act Alarms on the home screen to enter the active alarm screen Figure 13 11 Active alarms NOTE Active alarms are sorted by the generating time in descending order If active alarms exist they are displayed on the alarm bar in turn You can query an alarm on the alarm list in Alarm Reference based on the alarm ID to know causes of the alarm and methods to clear the alarm Step 2 You can tap an...

Page 220: ...clearance can only be performed after component maintenance Otherwise the component may run overtime and weaken the performance of the unit Procedure Step 1 On the home screen choose Maint Performance Maint Step 2 Tap Clear in the row of a performance parameter to clear the runtime End 13 2 12 How Do I Calibrate a T H Sensor Context Calibrate a sensor if the displayed temperature or humidity value...

Page 221: ...lay module NOTE Exercise caution because the unit is still energized after it is shut down on the home screen of the display module Step 2 Open the side panel of the unit Figure 13 13 Opening the side panel NOTE The position of the side panel to be removed in the FDC scenario is the same as that in the building scenario This example shows how to open the side panel in the FDC scenario Step 3 Inser...

Page 222: ...ning Status Summary and view the value of air volume NOTE Static pressure setting Pressure measured at the positive pressure point Pressure measured at the negative pressure point User operator can access customer and delivery parameters The parameters on the Advanced menu are delivery parameters User admin can access customer delivery maintenance and R D parameters The parameters on the Advanced ...

Page 223: ...king Group Upgrade Status 1 FE monitoring FE teamwork Supported 2 FE monitoring CAN teamwork Supported 3 RS485 monitoring FE teamwork Supported 4 RS485 monitoring CAN teamwork Not supported 13 2 15 How Do I Change the Password Prerequisites If you need to change a password log in as user admin or operator You can only modify the password of the current user Procedure Step 1 On the home screen choo...

Page 224: ...t modes Power saving mode Normal water saving mode Extreme water saving mode Select Power saving mode in areas with abundant water resources Select Normal water saving mode in areas with balanced water and electricity resources Select Extreme water saving mode in areas with water resources shortage Select Customized mode based on the setting of Wet mode startup temperature End 13 2 17 How Do I Set...

Page 225: ...ext This section describes how to set an alarm threshold All alarm thresholds are configured in the same way This section describes how to set the threshold of Return air high temperature alarm for the T H sensor If you need to change alarm settings log in as user Admin NOTICE Be careful when configuring alarm parameters Only professional maintenance personnel can change alarm settings Procedure S...

Page 226: ...ing or disabling certain components may be gray indicating that operations on the components are not allowed To ensure system security a component may not promptly respond to operations performed on this screen To exit the diagnostic mode tap on the status bar The system automatically exits the diagnostic mode when it reaches the maximum diagnostic mode duration Step 2 Set the speed of Indoor fan ...

Page 227: ...r This role has all rights including the rights for user management browsing and modifying parameters software upgrade and data import and export The user name is admin and the preset password is Changeme by default Engineer Compared with the administrator only the user management function is unavailable to this role There is no default user name If necessary add an engineer account Operator Compa...

Page 228: ...gin password 4 Enter Login user password and click Submit Figure 13 21 Recertification Step 2 Add a WebUI user 1 Choose Maintenance User Management The user management page is displayed 2 Click Add 3 Enter information about the new user and click Confirm FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 13 FAQ Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies...

Page 229: ...ssword Examples of weak passwords are Password Admin_1243 and Changeme_123 Advance Warning Before Expires cannot exceed Password Validity Period Password Validity Period cannot exceed Account Password Period The WebUI supports a maximum of 20 users and a maximum of 3 concurrent online users End 13 3 2 How Do I Install a Network Security Certificate Context You have copied a network security certif...

Page 230: ...ew the active alarms of the unit Click Details in the Alarm Description area to view alarm details of devices Step 3 To view historical alarms choose Query Historical Alarm and query historical alarms based on the site requirements End 13 3 4 How Do I Export or Import a Configuration File Context You can export the configuration file containing the parameter settings of unit 1 to a PC When you nee...

Page 231: ...need to enter the encryption password to decompress the data package To ensure data security you are advised to select Encryption Password for Export NOTE Record the password for decompressing the data package Step 4 Click Export Fault Information Step 5 Save the exported data to the PC End 13 3 6 How Do I Change an IP Address Context You have obtained the IP address subnet mask and default gatewa...

Page 232: ... corner of the home page and view the version information Step 3 Choose Maintenance Version Information and view the version information software version and BSP version End FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual 13 FAQ Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 223 ...

Page 233: ... the unit 3 Clean visible rubbish and dust inside the unit Step 2 Clean the exterior 1 Clear dust rain marks or stains on the exterior using a long handled soft brush dipped with alkaline or neutral detergent 2 Wash the exterior with clean water NOTE It is recommended that you clean the device once every quarter End FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual A Clean...

Page 234: ...d its surrounding The paint should also be free from bulges scratches flake off or cracks Ensure that the outdoor area without shelters is not subject to bad weather conditions such as raining sandstorm strong wind or snowing during paint repair Ensure that the required paint has been prepared based on the color palette delivered with the product The color palette is used only for the cabinet and ...

Page 235: ...coating should be thin and even Paint drops are prohibited on the coating The surface should be smooth 5 Leave the repainted area for about 60 minutes before performing any further operation Smudges and rust that cannot be wiped off Deep scratch primer damaged steel base material exposed Spray paint or paint zinc rich primer brush required for repainting a small area fine sandpaper anhydrous alcoh...

Page 236: ...riate repainting solution Procedure Step 1 Gently polish the damaged areas using fine sandpaper minimum grit size 180 to remove smudges or rust Figure B 1 Polishing a damaged area using sandpaper Step 2 Dip a piece of cotton cloth into anhydrous alcohol and wipe the polished or damaged area to remove the dirt and dust Then wipe off the alcohol with a clean and dry cotton cloth FusionCol8000 E240 M...

Page 237: ... in the following figure Figure B 3 Painting zinc rich primer Step 4 Apply two layers of paint on the damaged topcoat based on the damage degree of the paint using a spray bottle brush or painting gun FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual B Repainting the Unit Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 228 ...

Page 238: ...g repainting cover such areas using white paper and adhesive tape before repairing paint Figure B 4 Manual paint spray Figure B 5 Repainting using a brush FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual B Repainting the Unit Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 229 ...

Page 239: ... 6 Repainting using a painting gun End FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual B Repainting the Unit Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 230 ...

Page 240: ... sensor 9 Vapor liquid separator 10 Needle valve 11 Evaporator air intake NTC sensor 12 EEV 13 Liquid pipe NTC sensor 14 Filter dryer 15 Condenser 16 Condenser intake air NTC sensor 17 Evaporator 18 Oil return filter 19 Oil return capillary FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual C Cooling System Layout Issue 03 2021 04 20 Copyright Huawei Digital Power Technolog...

Page 241: ...ams Figure D 1 Electrical conceptual diagram 1 FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual D Electrical Conceptual Diagrams Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 232 ...

Page 242: ...lectrical conceptual diagram 2 FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual D Electrical Conceptual Diagrams Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 233 ...

Page 243: ...lectrical conceptual diagram 3 FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual D Electrical Conceptual Diagrams Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 234 ...

Page 244: ...lectrical conceptual diagram 4 FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual D Electrical Conceptual Diagrams Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 235 ...

Page 245: ...lectrical conceptual diagram 5 FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual D Electrical Conceptual Diagrams Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 236 ...

Page 246: ...lectrical conceptual diagram 6 FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual D Electrical Conceptual Diagrams Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 237 ...

Page 247: ...lectrical conceptual diagram 7 FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual D Electrical Conceptual Diagrams Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 238 ...

Page 248: ...lectrical conceptual diagram 8 FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual D Electrical Conceptual Diagrams Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 239 ...

Page 249: ...orm Figure E 1 Air filter maintenance platform FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual E Air filter Maintenance Platform Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 240 ...

Page 250: ...he unit F 1 Physical Ports of Air Vents Figure F 1 Dimensions of an indoor air supply vent unit mm FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual F Physical Ports Building Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 241 ...

Page 251: ... of an outdoor air intake vent unit mm FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual F Physical Ports Building Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 242 ...

Page 252: ... of an indoor air return vent unit mm FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual F Physical Ports Building Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 243 ...

Page 253: ...of an outdoor air exhaust vent unit mm FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual F Physical Ports Building Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 244 ...

Page 254: ...f a water pipe unit mm Figure F 6 Dimensions of a water pipe unit mm FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual F Physical Ports Building Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 245 ...

Page 255: ...t 4 Transformer TC 1 reserved Figure F 8 Dimensions of cable holes on a power distribution box bottom view unit mm 1 Active power cable hole 2 Standby power cable hole 3 Reserved customer signal cable hole FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual F Physical Ports Building Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 246 ...

Page 256: ...C1 input L2 1 AC1 input L3 1 PE 1 Standby power supply AC2 input L1 1 AC2 input L2 1 AC2 input L3 1 PE 1 Teamwork control Monitoring External reserved ports Monitoring system RS485 FE 1 Teamwork CAN 2 FE 2 FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual F Physical Ports Building Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 247 ...

Page 257: ...moke sensor port Input 1 Water sensor port Input 1 Supply air damper port 24 V DC power supply voltage range 0 10 V 1 Exhaust air damper port 1 Return air damper port 1 FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual F Physical Ports Building Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 248 ...

Page 258: ... unit G 1 Physical Ports of Air Vents Figure G 1 Dimensions of an indoor air supply vent end unit mm FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual G Physical Ports FDC Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 249 ...

Page 259: ...s of an indoor air return vent end unit mm FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual G Physical Ports FDC Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 250 ...

Page 260: ... of an indoor air return vent side unit mm FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual G Physical Ports FDC Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 251 ...

Page 261: ... of an outdoor air intake vent end unit mm FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual G Physical Ports FDC Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 252 ...

Page 262: ... of an outdoor air exhaust vent top unit mm FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual G Physical Ports FDC Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 253 ...

Page 263: ... Ports of Pipes Figure G 7 Dimensions of a water refill pipe side unit mm 1 Water tank refill pipe FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual G Physical Ports FDC Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 254 ...

Page 264: ...efill pipe G 3 4 inch internal thread connector 1 Condensate water pan drainpipe of the evaporator G 3 4 inch internal thread connector 1 Water tank drainpipe G 1 1 2 inch internal thread connector 1 Condensate water pan drainpipe G 1 inch internal thread connector 1 FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual G Physical Ports FDC Scenario Issue 03 2021 04 20 Copyrig...

Page 265: ...ort 4 Transformer TC 1 reserved Figure G 10 Dimensions of cable holes on a power distribution box bottom view unit mm 1 Primary power cable hole 2 Backup power cable hole 3 Reserved customer signal cable hole FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual G Physical Ports FDC Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 256 ...

Page 266: ...Quantity Power cable port Primary power supply AC1 input L1 1 AC1 input L2 1 AC1 input L3 1 PE 1 Backup power supply AC2 input L1 1 AC2 input L2 1 AC2 input L3 1 PE 1 Teamwork control monitoring external reserved ports Monitoring system RS485 FE 1 Teamwork CAN 2 FE 2 Remote startup shutdown DI 1 Common alarm DO 2 FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual G Physical...

Page 267: ...H sensor cascading supported RS485 1 Smoke sensor port input 1 Water sensor port input 1 FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual G Physical Ports FDC Scenario Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 258 ...

Page 268: ...nt P PSU power supply unit PTC positive temperature coefficient PUE power usage effectiveness R RCCB residual current circuit breaker T FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual H Acronyms and Abbreviations Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 259 ...

Page 269: ...transistor U USB Universal Series Bus FusionCol8000 E240 Modular Indirect Evaporative Cooling System User Manual H Acronyms and Abbreviations Issue 03 2021 04 20 Copyright Huawei Digital Power Technologies Co Ltd 260 ...

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