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ENGINE
G23, G26, WSM
1-S59
(EU)
Oil Clearance between Crankpin and Crankpin Bearing (G26)
1. Clean the crankpin and crankpin bearing.
2. Put a strip of plastigage on the center of the crankpin.
3. Install the connecting rod cap and tighten the connecting rod
screws to the specified torque, and remove the cap again.
4. Measure the amount of the flattening with the scale, and get the
oil clearance.
5. If the oil clearance exceeds the allowable limit, replace the
crankpin bearing.
6. If the same size bearing is useless because of the crankpin
wear, replace it with an undersize one referring to the table and
figure.
NOTE
• Never insert the plastigage into the crankpin oil hole.
• Be sure not to move the crankshaft while the connecting
rod screws are tightened.
(Reference)
• Undersize dimensions of crankpin
9Y1210294ENS0078US0
Oil clearance between
crankpin and crankpin
bearing
Factory specification
0.029 to 0.091 mm
0.0011 to 0.0036 in.
Allowable limit
0.20 mm
0.0079 in.
Crankpin O.D.
Factory specification
39.959 to 39.975 mm
1.5732 to 1.5738 in.
Crankpin bearing I.D.
Factory specification
40.040 to 40.050 mm
1.5764 to 1.5767 in.
Undersize
0.20 mm
0.0079 in.
0.40 mm
0.016 in.
Dimension
A
2.8 to 3.2 mm radius
0.11 to 0.12 in.radius
2.8 to 3.2 mm radius
0.11 to 0.12 in.radius
*Dimension
B
1.0 to 1.5 mm relief
0.040 to 0.059 in. relief
1.0 to 1.5 mm relief
0.040 to 0.059 in. relief
Dimension
C
39.759 to 39.775 mm dia.
1.5654 to 1.5659 in. dia.
39.559 to 39.575 mm dia.
1.5575 to 1.5580 in. dia.
The crankpin journal must be fine-finished to higher than Rmax=0.8S
*Holes to be de-burred and edges rounded with 1.0 to 1.5 mm (0.040 to 0.059
in.) relief.
KiSC issued 08, 2009 A
Summary of Contents for G23
Page 1: ...G23 G26 WORKSHOP MANUAL KiSC issued 08 2009 A ...
Page 3: ...I INFORMATION KiSC issued 08 2009 A ...
Page 9: ...INFORMATION G23 G26 WSM I 5 EU 9Y1210294INI0003US0 KiSC issued 08 2009 A ...
Page 10: ...INFORMATION G23 G26 WSM I 6 EU 9Y1210294INI0004US0 KiSC issued 08 2009 A ...
Page 11: ...INFORMATION G23 G26 WSM I 7 EU 9Y1210294INI0005US0 KiSC issued 08 2009 A ...
Page 15: ...INFORMATION G23 G26 WSM I 11 EU 4 DIMENSIONS LD 9Y1210294INI0007US0 KiSC issued 08 2009 A ...
Page 16: ...INFORMATION G23 G26 WSM I 12 EU HD 9Y1210294INI0008US0 KiSC issued 08 2009 A ...
Page 17: ...G GENERAL KiSC issued 08 2009 A ...
Page 81: ...1 ENGINE KiSC issued 08 2009 A ...
Page 149: ...2 TRANSAXLE KiSC issued 08 2009 A ...
Page 205: ...3 FRONT AXLE KiSC issued 08 2009 A ...
Page 216: ...4 STEERING KiSC issued 08 2009 A ...
Page 231: ...5 HYDRAULIC SYSTEM KiSC issued 08 2009 A ...
Page 266: ...6 ELECTRICAL SYSTEM KiSC issued 08 2009 A ...
Page 268: ...ELECTRICAL SYSTEM G23 G26 WSM 6 M1 EU 1 WIRING DIAGRAM 1 G23 KiSC issued 08 2009 A ...
Page 269: ...ELECTRICAL SYSTEM G23 G26 WSM 6 M2 EU 2 G26 KiSC issued 08 2009 A ...
Page 308: ...7 MOWER KiSC issued 08 2009 A ...