Chevrolet BEAUVILLE SPORTVAN G10 SERIES, Руководство по обслуживанию

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CLUTCHES & TRANSM ISSIO N S 7-6
COMPONENT REPLACEMENT
as the holding screws are removed or when clutch is
removed from engine.
CLUTCH ASSEMBLY
Removal From Vehicle
Before rem oving clutch from flyw heel, m ark w ith a punch
the flyw heel, clu tch cover and one pressure plate lug. so th a t
these parts may be assem bled in their same relative positions,
as they were balanced as an assem bly. Loosen the holding
screws a tu rn or tw o at a tim e to avoid bending rim o f cover.
When rem oving driven plate be sure to m ark flyw heel side.
N O T E : It is advantageous to place wood or metal
spacers (approxim ately 3 /8 thick) between the
clutch levers and the cover to hold the levers down
Installation To Vehicle
1. Assemble driven plate and clutch cover assembly to
flywheel in accordance w ith m arking on driven plate for
flywheel side.
2. Line up the driven plate assembly and the pilot bearing
w ith a dum m y shaft before tightening cover holding
screws. Tighten holding screws before removing dum m y
shaft.
3. A fter transm ission has been assem bled, adjust pedal as
described under “ C lutch Pedal A djustm ents."
MANUAL TRANSMISSIONS
INDEX
Page
L in k a g e A d ju s tm e n t ................................................................ 7 -6
R e p la c e m e n t ................................................................................ 7 -6
A lig n m e n t ..................................................................................... 7-8
Page
R e a r O il Seal R e p l a c e m e n t ....................................................7-8
S p e e d o m e te r D riv e n G e a r R e p la c e m e n t ....................... 7 -9
S ide C o v e r R e p la c e m e n t/R e p a ir .......................................7 -9
TRANSM ISSION LINKAG E ADJUSTMENT
Column Shift (Fig. 8)
In cases w here gearshift linkage has been disconnected or
rem oved, proper adju stm en t sequence is im p o rta n t.
1. Install co n tro l rods to b o th second and third shifter lever
and first and reverse shifter lever. Set b o th shifter levers
in neutral position.
2. Align b o th shifter tu b e levers on m ast ja ck e t in th e
n eu tral position. Install 3 /1 6 ” pin in holes o f levers to
h o ld levers in alignm ent. P osition relay levers so th a t
gearshift c o n tro l lever is in n eu tral position.
3. C onnect co n tro l rods to tu b e levers m aking sure clam ps
are properly adjusted so th a t tube levers and transm ission
shifter levers rem ain in their neutral positions while
tightening.
4. R em ove gauge and move selector lever th ro u g h all
p ositions to check ad ju stm en t in all positions.
N O T E : If mast jacket lower dash clamp has been
disturbed at its m ounting on dash, its adjustm ent to
the steering mainshaft should be checked as outlined
in the procedure in Section 9 o f this manual.
TRAN SM ISSIO N REPLACEMENT
Removal
1. Raise vehicle on h oist and drain lubricant from transm is­
sion.
2. D isconnect backing lamp sw itch, speedom eter cable and
“ T.C .S .” sw itch at transm ission.
3. Remove shift lever bolts and shift levers from tra n s­
m ission side cover.
4. D isconnect propeller shaft from transm ission as described
in Section 4 o f this m anual.
5. Position a suitable dolly or jack under the vehicle and
adjust to carry weight o f transm ission.
6
. S upport engine w ith an adjustable stand at the bell
housing and remove engine rear m o u n t to transm ission
attaching parts.
7. Remove crossm em ber attaching b olts and crossm em ber
from vehicle.
N O T E : Visually inspect to determ ine if other
equipm ent, lines or brackets must be removed to
perm it removal of transmission.
8
. Remove flywheel housing m ounting bolts. Rem ove u pper
b o lts first and install guide pins J-l 126.
9. Move the transm ission assembly rearw ard using care to
keep transm ission main drive gear shift in alignm ent w ith
clu tch disc hub. When u n it is clear o f housing, rem ove
transm ission from under vehicle.
C A U T IO N : Do not allow weight o f transmission
to hang on the clutch disc hub, as the disc will
become distorted seriously affecting clutch opera­
tion .
10. A careful check o f clutch com ponents should be made
after the transm ission has been rem oved. I f repair is
necessary, refer to C lutches, Section 7 o f the Chassis
Service and Overhaul Manuals.
C H E V Y V A N S H O P M A N U A L