February 2013
2-386
ColorQube® 9303 Family
91-637-00, 91-638-00
Status Indicator RAPs
CAUTION
Do not disconnect and reconnect the flex cables at the IOD PWB. The flex cables are easily
damaged. The cable must only be handled in the area of the blue backer.
Observe the IOD sensor, wait for the IOD sensor to be initialized. The IOD sensor runs to all
positions without unusual noise.
Y
N
Perform the actions that follow:
•
Switch off the machine,
GP 14
.
•
Inspect the harness connection PJ101 on the drum driver PWB. Ensure the harness
is correctly connected and there are no broken wires. Repair the wiring as neces-
sary,
REP 1.1
. Install new components as necessary.
•
Inspect the harness connection to PJ1
IOD Pre-Amplifier PWB
. Ensure the harness
is correctly connected and there are no broken wires. Repair the wiring as neces-
sary,
REP 1.1
. Install new components as necessary:
•
Go to
WD 9.22
. Check MOT91-043, refer to:
–
GP 10
How to Check A Motor
–
01H
+24V Power Distribution RAP
–
01L
0V Distribution RAP
•
Remove the IOD assembly,
REP 91.22
. Inspect the IOD assembly for debris.
Remove any debris that may be in the gear train, then re-install the IOD assembly. If
no obvious problems are found by inspection, install a new IOD assembly,
PL 94.15
Item 1
.
Switch on the machine,
GP 14
. The fault still exists.
Y
N
Perform
SCP 5
Final actions.
Install a new drum driver PWB,
PL 1.15 Item 4
.
Perform
SCP 5
Final actions.
91-638-00 IOD Detects Chronic Jet Error RAP
91-638-00 The IOD has detected chronic jets.
Also use this RAP to recover weak, sputtering or missing jets not detected by the IOD.
Initial Actions
WARNING
Ensure that the electricity to the machine is switched off while performing tasks that do
not need electricity. Refer to
GP 14
. Disconnect the power cord. Electricity can cause
death or injury. Moving parts can cause injury.
Enter the customer administration tools,
GP 5
. On the Tools tab select Troubleshooting then
Automatic Light Lines Fix. Set Quick Fix to On. Set Full Fix to Eco Fix.
NOTE: Ensure that the customer’s Automatic Light Lines and Full Fix settings are restored to
the original settings when the fault has been corrected.
NOTE: By setting Quick Fix to On, except for service jet test pages (executed via
dC968
) all
images will use jet substitution.
Procedure
NOTE: Before printing
TP 20
or
TP 21
, ensure that A4 or 8.5 x 11 inch plain paper is loaded
long edge feed into tray 4. Use the best quality media available. Do not use hole punched
paper.
Fault code 91-638 is displayed in the fault history,
dC122
.
Y
N
Print the service Jet Test Pages,
TP 21
. There are more than 21 chronic or masked
jets.
Y
N
A chronic jet is less than 10 jets from another chronic or masked jet.
Y
N
Mask the chronic jet,
GP 30
How to Mask Jets / Jet Substitution.
Go to
Procedure A
.
Go to
Procedure A
.
Go to
Procedure A
.
Procedure A
Procedure
Print five copies of
TP 11
Colour Bands and Dithers Test Pages. The missing jet is visible
on both solids and dithers.
Y
N
Go to
IQ 9
Line Deletions in the Process Direction RAP. Perform the Missing Jet Check-
out.
Empty the waste tray. Perform
dC968
Head Purge and
dC971
Head to Head Alignment Adjust-
ment on the faulty heads up to three times. After each purge / alignment cycle, print five copies
of
TP 11
Colour Bands and Dithers Test pages. The test pages are good.
Y
N
Remove the waste tray and check that ink is present. Ink is present.
A
Summary of Contents for ColorQube 9303 Series
Page 1: ...Xerox ColorQube 9303 Family Service Manual 708P90290 February 2013...
Page 4: ...February 2013 ii ColorQube 9303 Family Introduction...
Page 18: ...February 2013 1 2 ColorQube 9303 Family Service Call Procedures...
Page 92: ...February 2013 2 68 ColorQube 9303 Family 05F Status Indicator RAPs...
Page 104: ...February 2013 2 80 ColorQube 9303 Family 12 701 00 65 Status Indicator RAPs...
Page 200: ...February 2013 2 176 ColorQube 9303 Family 12N 171 Status Indicator RAPs...
Page 292: ...February 2013 2 268 ColorQube 9303 Family 16D Status Indicator RAPs...
Page 320: ...February 2013 2 296 ColorQube 9303 Family 42 504 00 42 505 00 Status Indicator RAPs...
Page 500: ...February 2013 2 476 ColorQube 9303 Family 94B Status Indicator RAPs...
Page 648: ...February 2013 3 2 ColorQube 9303 Family Image Quality...
Page 653: ...February 2013 3 7 ColorQube 9303 Family IQ 1 Image Quality Figure 1 IQ defects 1...
Page 654: ...February 2013 3 8 ColorQube 9303 Family IQ 1 Image Quality Figure 2 IQ defects 2...
Page 655: ...February 2013 3 9 ColorQube 9303 Family IQ 1 Image Quality Figure 3 IQ defects 3...
Page 656: ...February 2013 3 10 ColorQube 9303 Family IQ 1 Image Quality Figure 4 IQ defects 4...
Page 657: ...February 2013 3 11 ColorQube 9303 Family IQ 1 Image Quality Figure 5 IQ defects 5...
Page 658: ...February 2013 3 12 ColorQube 9303 Family IQ 1 Image Quality Figure 6 IQ defects 6...
Page 660: ...February 2013 3 14 ColorQube 9303 Family IQ 1 Image Quality Figure 9 IQ defects 9...
Page 661: ...February 2013 3 15 ColorQube 9303 Family IQ 1 Image Quality Figure 10 IQ defects 10...
Page 662: ...February 2013 3 16 ColorQube 9303 Family IQ 1 Image Quality Figure 11 IQ defects 11...
Page 663: ...February 2013 3 17 ColorQube 9303 Family IQ 1 Image Quality Figure 12 IQ defects 12...
Page 664: ...February 2013 3 18 ColorQube 9303 Family IQ 1 Image Quality Figure 13 IQ defects 13...
Page 728: ...February 2013 3 82 ColorQube 9303 Family IQ 29 IQ 30 Image Quality...
Page 736: ...February 2013 3 90 ColorQube 9303 Family TP 15 Image Quality Figure 2 Media path test pages...
Page 758: ...February 2013 3 112 ColorQube 9303 Family IQS 7 IQS 8 Image Quality...
Page 778: ...February 2013 4 20 ColorQube 9303 Family REP 1 9 Repairs Adjustments...
Page 794: ...February 2013 4 36 ColorQube 9303 Family REP 3 10 Repairs Adjustments...
Page 1144: ...February 2013 4 386 ColorQube 9303 Family REP 94 1 Repairs Adjustments...
Page 1176: ...February 2013 4 418 ColorQube 9303 Family ADJ 62 3 ADJ 62 4 Repairs Adjustments...
Page 1182: ...February 2013 4 424 ColorQube 9303 Family ADJ 75 3 Repairs Adjustments...
Page 1184: ...February 2013 4 426 ColorQube 9303 Family ADJ 82 1 Repairs Adjustments...
Page 1186: ...February 2013 4 428 ColorQube 9303 Family ADJ 91 1 Repairs Adjustments...
Page 1552: ...February 2013 6 260 ColorQube 9303 Family dC140 General Procedures Information...
Page 1576: ...February 2013 6 284 ColorQube 9303 Family dC640 General Procedures Information...
Page 1578: ...February 2013 6 286 ColorQube 9303 Family dC708 dC715 General Procedures Information...
Page 1600: ...February 2013 7 2 ColorQube 9303 Family Wiring Data...
Page 1696: ...February 2013 8 2 ColorQube 9303 Family Principles of Operation...
Page 1808: ...February 2013 8 114 ColorQube 9303 Family Principles of Operation...
Page 1809: ...XEROX EUROPE...
Page 1810: ...XEROX EUROPE...
Page 1811: ...XEROX EUROPE...
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