Xerox ColorQube 9303 Series, Service Manual

Page: 175 / 1812

February 2013
2-151 ColorQube® 9303 Family
12-460-00-171 to 12-462-00-171
Status Indicator RAPs
12-460-00-171 to 12-462-00-171 HVF Bin 1 Position RAP
12-460-00-171 Bin 1 motor has stalled.
12-461-00-171 Bin 1 did not actuate the bin 1 upper level sensor during stacking.
12-462-00-171 Bin 1 did not leave the bin 1 upper level sensor during stacking or the stacker
failed to initialize correctly.
Initial Actions
WARNING
Ensure that the electricity to the machine is switched off while performing tasks that do
not need electricity. Refer to
GP 14 . Disconnect the power cord. Electricity can cause
death or injury. Moving parts can cause injury.
• Check that bin 1 is not damaged and there are no obstructions that would prevent bin 1
from moving.
• Press the pause to unload button (PTU) to lower bin 1. Press again the pause to unload
button to raise bin 1.
Procedure
NOTE: The bin 1 90% full sensor and the bin 1 lower limit switch are mounted on the same
bracket. This bracket can be in either of two positions. It is in the upper position, only when a
tri-folder module is installed.
NOTE: The bin 1 upper level sensor controls the height of the tray during normal use. The sen-
sor is in two parts: the receiver at the rear of the tray and the transmitter at the front of the tray.
Only the LED of the front sensor is used and only the light sensitive transistor of the rear sen-
sor is used. Refer to
WD 12.13 .
Figure 1 shows the location of the components.
NOTE: If required, the following component control codes can be used to move bin 1 tray:
12-059, elevator motor up.
12-060, elevator motor down.
12-241, elevator home.
12-242, elevator cycle.
Place a 1 cm (0.4 inch) stack of paper on the bin 1 tray. Switch off the machine, then switch on
the machine. The bin 1 tray moves during initialization.
Y
N
If the tray is not at the upper limit, enter the
dC330 code 12-190, bin 1 upper limit switch.
Manually actuate the switch, Figure 1 . The display changes.
Y N
Go to
WD 12.13 . Check the wiring and repair as necessary, REP 1.1 . Check S12-
190. Refer to:
•
GP 13 How to Check a Switch.
• 12A-171 , HVF Power Distribution RAP.
• 01L 0V Distribution RAP
Install new components as necessary:
• Bin 1 upper limit switch, PL 12.105 Item 7 .
• HVF PWB, PL 12.140 Item 2 .
If the tray is not at the lower limit, enter the dC330 code 12-191, bin 1 lower limit switch.
Manually actuate the switch, Figure 1 . The display changes.
Y N
Go to
WD 12.13 . Check the wiring and repair as necessary, REP 1.1 . Check S12-
191. Refer to:
•
GP 13 How to Check a Switch.
• 12A-171 , HVF Power Distribution RAP.
• 01L 0V Distribution RAP
Install new components as necessary:
• Bin 1 lower limit switch, PL 12.105 Item 7 .
• HVF PWB, PL 12.140 Item 2 .
Go to WD 12.10 . Check the wiring and repair as necessary, REP 1.1 . Check the bin 1 ele-
vator motor, MOT12-241. Refer to:
•
GP 10 How to Check a Motor.
• 12A-171 , HVF Power Distribution RAP.
• 01L 0V Distribution RAP
Install new components as necessary:
• Bin 1 elevator motor, PL 12.105 Item 10 .
• HVF PWB, PL 12.140 Item 2 .
Enter the dC330 code, 12-163, bin 1 motor encoder sensor. Turn the encoder wheel. The dis-
play changes.
Y
N
Go to
WD 12.13 . Check the wiring and repair as necessary. Check Q12-163. Refer to:
• GP 11 How to Check a Sensor.
• 12A-171 , HVF Power Distribution RAP.
• 01L 0V Distribution RAP
Install new components as necessary:
• Bin 1 motor encoder sensor, PL 12.105 Item 3 .
• HVF PWB, PL 12.140 Item 2 .
Enter the dC330 code 12-188, bin 1 upper level sensor. Remove the paper from the tray. Actu-
ate the sensor by breaking the light beam from the front transmitter to the rear receiver. The
display changes.
Y
N
Go to
WD 12.13 and WD 12.15 . Check the wiring and repair as necessary. Check the two
parts of the bin 1 upper level sensor, Q12-188. Refer to:
•
GP 11 How to Check a Sensor.
• 12A-171 , HVF Power Distribution RAP.
Install new components as necessary:
• Bin 1 upper level sensor (transmitter), PL 12.110 Item 20 .
• Bin 1 upper level sensor (receiver), PL 12.110 Item 16 .
• HVF PWB, PL 12.140 Item 2 .
A
A
B
B
C