Xerox ColorQube 9303 Series, Service Manual, Page: 133 / 1812

February 2013
2-109 ColorQube® 9303 Family
12-056-00-171, 12-057-00-171, 12-061-00-171, 12-
Status Indicator RAPs
12-056-00-171, 12-057-00-171 Inserter Bottom Plate RAP
12-056-00-171 The inserter bottom plate has failed to return to the home position.
12-057-00-171 The inserter bottom plate has failed to lift.
Initial Actions
WARNING
Ensure that the electricity to the machine is switched off while performing tasks that do
not need electricity. Refer to
GP 14 . Disconnect the power cord. Electricity can cause
death or injury. Moving parts can cause injury.
Check that the bottom plate area is clear and that there is no damage or obstructions. Install
new components as necessary.
Procedure
Enter dC330 , code 12-261 for the inserter motor MOT12-261. The motor runs.
Y N
Go to
WD 12.14 and WD 12.22 . Check the wiring from the inserter motor PL 12.315 Item
1 to the HVF PWB PL 12.140 Item 2 . Repair as necessary, REP 1.1 . Check the inserter
motor, MOT12-261. Refer to:
•
GP 10 How to Check a Motor.
• 12A-171 HVF Power Distribution RAP.
• 01L 0V Distribution RAP
Install new components as necessary:
• Inserter Motor, PL 12.315 Item 1 .
• HVF PWB, PL 12.140 Item 2 .
Enter dC330 , code 12-085 for the inserter bottom plate sensor, then actuate the inserter bot-
tom plate sensor Q12-085. The display changes.
Y
N
Go
WD 12.13 and WD 12.21 . Check the wiring from the inserter bottom plate sensor PL
12.300 Item 16 to the HVF PWB PL 12.140 Item 2 . Repair as necessary, REP 1.1 . Check
the inserter bottom plate sensor, Q12-085. Refer to:
•
GP 11 How to Check a Sensor.
• 12A-171 HVF Power Distribution RAP.
• 01L 0V Distribution RAP
Install new components as necessary:
• Inserter bottom plate sensor, PL 12.300 Item 16 .
• HVF PWB, PL 12.140 Item 2 .
Enter dC330 , code 12-315 for the inserter pickup sensor, then actuate the inserter pick sensor
Q12-315 PL 12.310 Item 10 . The display changes.
Y N
Go to
WD 12.14, WD 12.21 and WD 12.22 . Check the wiring from the inserter pickup sen-
sor PL 12.310 Item 10 to the HVF PWB. Check the inserter pickup sensor. Refer to:
• GP 11 How to Check a Sensor.
Install new components as necessary:
• Inserter pickup sensor, PL 12.310 Item 10 .
• HVF PWB, PL 12.140 Item 2 .
Perform SCP 5 Final Actions.
12-061-00-171, 12-416-00-171 HVF BM Crease Blade Fault
RAP
12-061-00-171 The crease blade has failed to clear the crease blade home sensor.
12-416-00-171 The crease blade has failed to return to the home position.
Initial Actions
• Turn the crease blade knob (6d) PL 12.150 Item 4 to ensure that the crease blade mech-
anism is free to move. If necessary, clear any paper jam in the area of the blade.
• Ensure that the crease blade assembly is level front to back and is installed correctly,
refer to
REP 12.36-171 .
• Check the following parts for damage:
– Crease blade assembly, PL 12.170 Item 13 .
– Drive gear, PL 12.170 Item 6 .
– Connecting rods, PL 12.170 Item 9 .
– Crank, PL 12.170 Item 8 .
Procedure
WARNING
Keep away from the crease blade mechanism when working in close proximity to the
booklet maker while the machine is powered on. The crease blade mechanism activates
quickly and with great force.
WARNING
Ensure that the electricity to the machine is switched off while performing tasks that do
not need electricity. Refer to
GP 14 . Disconnect the power cord. Electricity can cause
death or injury. Moving parts can cause injury.
Enter dC330 code 12-214. Actuate the BM crease blade home sensor Q12-214, PL 12.170
Item 1 , by rotating the crease blade knob PL 12.150 Item 4 , so that the actuator moves into
and out of the BM crease blade home sensor. The display changes.
Y
N
Go to
WD 12.16 . Check Q12-214.
Refer to:
• GP 11 How to Check a Sensor.
• 12A-171 HVF Power Distribution RAP.
• 01L 0V Distribution RAP
Install new components as necessary:
• BM PWB, PL 12.175 Item 10 .
• BM crease blade home sensor, PL 12.170 Item 1 .
Enter dC330 code 12-215. Actuate the BM crease blade motor encoder sensor Q12-215, PL
12.170 Item 1 by slowly rotating the crease blade knob PL 12.150 Item 4 . The display
changes.
Y
N
Go to
WD 12.16 . Check the BM crease blade motor encoder, Q12-215.
Refer to:
• GP 11 How to Check a Sensor.
A