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Chapter 8 Maintenance

GK600 User Manual

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ATTENTION:

Since long-term storage may lead to the deterioration of electrolytic capacitor, the inverter
must be powered up once in case storage period exceeds 2 years. After applying the power,
input voltage must be boosted to rated value gradually using a voltage regulator, and be
sure to have the inverter operated at no load for more than 5 hours.

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Summary of Contents for GK600 Series

Page 1: ...installation Operation must conform to the requirements of this manual and local industrial safety regulations and or electrical codes Contents of this manual may be subject to appropriate modificatio...

Page 2: ...e requiring input voltage 220VAC Chapter 5 1 Parameter group H1 Profibus DP communication parameters added 2 Following parameter names parameter values and or their defaults changed A0 07 A0 01 A0 09...

Page 3: ......

Page 4: ...eatures of GK600 11 2 5 Parts Drawing 14 2 6 Appearance Mounting Dimensions and Weight 16 2 7 External Dimensions of Control Panel 21 2 8 External Dimensions of Control Panel Bracket 22 Chapter 3 Inst...

Page 5: ...oup A0 System Parameters 115 Group A1 User defined Display Parameters 118 Group b Run Parameter Setting 120 Group b0 Frequency Setting 120 Group b1 Start Stop Control 133 Group b2 Accel Decel Paramete...

Page 6: ...equency and Fixed Length Count 220 Group H Communication Parameters 224 Group H0 MODBUS Communication Parameters 224 Group H1 Profibus DP communication parameters 226 Group L Keys and Display of Contr...

Page 7: ...pendix Communication Protocol 249 1 Networking Mode 249 2 Interface Mode 249 3 Communication Mode 249 4 Protocol Format 250 5 Protocol Function 252 6 Operation Instructions 264 7 LRC CRC Generation 26...

Page 8: ......

Page 9: ...ity for any injury and loss as a result of any violation operation 1 1 Safety Considerations 1 1 1 Prior to Installation WARNING Do not touch control terminals circuit boards and any other electronic...

Page 10: ...equipment during installation Failure to comply may result in faults or equipment damage When mounted in a cabinet this equipment should be provided with appropriate heat dissipation Failure to comply...

Page 11: ...possibility If this cannot be ensured vertical cross arrangement shall be implemented otherwise interference noise to control signal may occur If motor cables are longer than 100m it is recommended ou...

Page 12: ...to comply may result in equipment damage Never touch fans heat sink and braking resistor with bare hands Failure to comply may result in equipment damage and or personal injury It is not allowed to st...

Page 13: ...front of power input side of the drive 1 2 3 Operation of Contactor As to the configuration of peripheral devices recommended by this manual it is necessary to mount a contactor between the power supp...

Page 14: ...initial use or reuse after being stored for a long period of time The motor in regular service should also be subjected to regular insulation inspection so as to avoid damage to the drive as a result...

Page 15: ...on Fig 2 2 Nameplate information GK600 S 4 T 7 5G 11L B XX XX A0 Z9 code of customized h 01 99 7 5G 7 5kW 11L 11kW S T B B S M W 2 200V level 4 400V level 6 690V level Master series code of product In...

Page 16: ...5 9 1 5 GK600 2T2 2B 2 2 11 23 15 2 2 GK600 2T three phase 220V input heavy duty Drive model Power rating kW 3 phase rated output current A 3 phase rated input current A Applicable motor kW Brake chop...

Page 17: ...9 0 10 5 3 7 5 5L 5 5 11 14 5 5 GK600 4T5 5G 7 5LB 5 5G 5 5 13 14 6 5 5 7 5L 7 5 16 20 7 5 GK600 4T7 5G 11LB 7 5G 7 5 17 20 5 7 5 11L 11 21 25 11 GK600 4T11G 15LB 11G 11 24 29 11 15L 15 30 35 15 GK600...

Page 18: ...K600 4T200G 220L 200G 200 380 354 200 220L 220 430 403 220 GK600 4T220G 250L 220G 220 430 403 220 250L 250 470 441 250 GK600 4T250G 280L 250G 250 470 441 250 280L 280 520 489 280 GK600 4T280G 315L 280...

Page 19: ...ated input voltage 3 phase AC208V AC220V AC230V AC240V AC380V AC400V AC415V AC440V AC460V AC480V 1 phase AC220V AC230V AC240V Frequency 50Hz 60Hz tolerance 5 Voltage range Continuous voltage fluctuati...

Page 20: ...om starting frequency DC brake start up Flying start Motor stop methods Ramp to stop Coast to stop Ramp stop DC brake Basic functions Dynamic braking capacity Brake chopper working voltage 200V level...

Page 21: ...ation brake over voltage stall protection under voltage stall protection restart on power loss skip frequency frequency binding four kinds of Accel Decel time motor thermal protection flexible fan con...

Page 22: ...22L GK600 4T75G 90L B c GK600 2T45 GK600 2T110 GK600 4T90G 110L GK600 4T500G Fan cover Dust cover Control panel Cover Control panel Cover Base plate Mounting holes Mounting holes Mounting holes Contro...

Page 23: ...GK600 User Manual Chapter 2 Product Information 15 d GK600 4T560G and GK600 4T630G Fig 2 3 Parts drawing Control panel Control panel bracket Cabinet Front door Cabinet base...

Page 24: ...Information GK600 User Manual 16 2 6 Appearance Mounting Dimensions and Weight a GK600 2T0 4B GK600 2T1 5B and GK600 4T0 75G 1 5LB GK600 4T1 5G 2 2LB b GK600 2T2 2B GK600 2T7 5B GK600 4T2 2G 3 7LB GK...

Page 25: ...GK600 User Manual Chapter 2 Product Information 17 c GK600 2T11 B GK600 2T37 GK600 4T18 5G 22L B GK600 4T75G 90L B d GK600 2T45 GK600 2T75 GK600 4T90G 110L GK600 4T160G 185L...

Page 26: ...Chapter 2 Product Information GK600 User Manual 18 e GK600 2T90 GK600 2T110 GK600 4T185G 200L GK600 4T500G...

Page 27: ...GK600 User Manual Chapter 2 Product Information 19 f GK600 4T560G GK600 4T630G Fig 2 4 External dimensions...

Page 28: ...353 335 6 6 2 GK600 2T7 5B GK600 2T11 B 270 475 220 170 460 435 8 15 5 GK600 2T15 B GK600 2T18 5 B 320 568 239 220 544 515 10 24 GK600 2T22 B GK600 2T30 385 670 261 260 640 600 12 37 GK600 2T37 GK600...

Page 29: ...GK600 4T132G 160L 440 900 356 300 865 820 14 66 GK600 4T160G 185L GK600 4T185G 200L 500 990 368 360 950 900 14 88 GK600 4T200G 220L GK600 4T220G 250L 650 1040 406 400 1000 950 14 123 GK600 4T250G 280L...

Page 30: ...e cabinet needs to be opened when the control panel KBU BX1 needs to be remotely used Bracket model is KBU DZ1 whose external dimensions are shown in Fig 2 6 a Fig 2 6 b shows applicable hole dimensio...

Page 31: ...ive gases or other harmful gases 7 Prevent drilling residues wire ends and screws falling into drive 8 Ventilation part of the drive should be installed outside from harsh environment e g textile faci...

Page 32: ...and above ATTENTION When mounting a drive GK600 2T11 B GK600 4T18 5G 22L B or above the minimum mounting clearances as set forth in Table 3 1 should be assured In case several drives are mounted in o...

Page 33: ...t the Covers of GK600 2T0 4B GK600 2T7 5B and GK600 4T0 75G 1 5LB GK600 4T15G 18 5LB Remove the control panel Use the remove method as stated in Section 3 3 1 Open the cover Method 1 loosen the captiv...

Page 34: ...3 6 then push in the lower part of the cover as indicated by 2 When a click sound heard it indicates clamping has been properly made Tighten the screws provided only for 11 15kW model in buckle groove...

Page 35: ...the two captive cover screws at lower part of the lower cover by using cross screwdriver as indicated by number 3 and 4 as shown in Fig 3 7 then pull the cover out and up as indicated by number 5 Fig...

Page 36: ...Fig 3 8 Mount the upper and lower covers Mount the control panel Use the mounting method as stated in Section 3 3 1 ATTENTION Be sure to remove the control panel before opening the cover and mount the...

Page 37: ...pheral Devices 3 4 1 Standard Configuration of Peripheral Devices Fig 3 9 Standard configuration of peripheral devices Output AC Reactor Braking Resistor Power Supply Circuit Breaker or RCD Contactor...

Page 38: ...ce this will result in a reduction on the product life Input AC reactor or DC choke Improve power factor Reduce the impact of imbalanced three phase input AC power supply on the system Suppress higher...

Page 39: ...GK600 2T1 5B 20 18 16 12 150 40 GK600 2T2 2B 32 25 16 12 250 40 GK600 2T Three phase 220V input Drive model Three phase Brake resistor Circuit breaker A Contactor A Power W Resistance GK600 2T3 7B 32...

Page 40: ...32 GK600 4T11G 15LB 11G 40 32 800 30 15L 50 40 GK600 4T15G 18 5LB 15G 50 40 1000 25 18 5L 63 50 GK600 4T18 5G 22L B 18 5G 63 50 1300 16 22L 63 50 GK600 4T22G 30L B 22G 63 50 1500 16 30L 100 65 GK600 4...

Page 41: ...0 450L 1250 1000 GK600 4T450G 500L 450G 1250 1000 500L 1600 1000 GK600 4T500G 1600 1000 GK600 4T560G 1600 1250 GK600 4T630G 2000 1600 When brake chopper is built in the power and resistance value of b...

Page 42: ...ons and or electrical codes The conductor diameter should be in accordance with recommendations of this manual Otherwise hazard of equipment damage fire and or personnel injury exists Since leakage cu...

Page 43: ...ould be adopted reducing EMI interference to the signal wires as much as possible In case the motor cable exceeds 100m an appropriate output reactor should be mounted 3 6 1 Main Circuit Terminals of G...

Page 44: ...ault Therefore brake resistor connected between B1 and B2 terminals is invalid Terminal marks Designation and function of terminals R L1 S L2 T L3 Three phase AC input terminals DC reactor connection...

Page 45: ...Main Circuit Terminals of GK600 4T560G GK600 4T630G Terminal marks Designation and function of terminal R L1 S L2 T L3 Three phase AC input terminals DC reactor connection terminals Connected with a j...

Page 46: ...phase 220V input Drive model Power terminal Ground terminal Cable requirement mm2 Screw Torque kgf cm Cable requirement mm2 Screw Torque kgf cm GK600 2T3 7B 4 M4 14 0 55 5 4 M4 14 0 5 GK600 2T5 5B 4 M...

Page 47: ...5G 7 5LB 5 5G 2 5 M4 14 0 5 2 5 M4 14 0 5 7 5L 4 4 GK600 4T7 5G 11LB 7 5G 4 M4 14 0 5 4 M4 14 0 5 11L 4 4 GK600 4T11G 15LB 11G 4 M5 28 0 5 4 M4 14 0 5 15L 6 6 GK600 4T15G 18 5LB 15G 6 M5 28 0 5 6 M4 1...

Page 48: ...5 M12 440 0 5 220L 240 120 GK600 4T220G 250L 220G 240 M16 690 0 5 120 M16 690 0 5 250L 120x2 120 GK600 4T250G 280L 250G 120x2 M16 690 0 5 120 M16 690 0 5 280L 120x2 120 GK600 4T280G 315L 280G 120x2 M1...

Page 49: ...and lines should comply with EMC and national and local industrial safety regulations and or electrical codes The conductor diameter should be in accordance with recommendations of this manual Otherw...

Page 50: ...rol board diagram OFF ON AI1 AO1 485 I V V I S2 S1 S3 485 1 1 Control panel 485 interface Option board interface Main signal interface S1 Terminal resistor selection for terminal communication S2 Anal...

Page 51: ...Pulse In COM Digital In 1 Digital In 2 Digital In 3 Digital In 4 Digital In 5 Digital In 6 RA RB RC 24V Y1 Y2 DO COM 10V AI1 GND Relay Output 250V AC 3A 30V DC 3A Open Collector Output 1 Open Collecto...

Page 52: ...ce 25k Range 12 5V 12 5V Analog output AO1 Analog output 1 0 20mA impedance 200 500 0 10V impedance 10k Switch S3 on control board for jumping between 0 20mA and 0 10V factory default 0 10V GND Analog...

Page 53: ...om COM interiorly Control panel 485 interface CN4 Control panel 485 interface Maximum communication distance is 15m when connected to Control panel Use standard network cable 3 9 Control Terminal Usag...

Page 54: ...hielded and their shielded layers should be properly grounded close to the side of drive The cables should not exceed 20m When active drive is selected take necessary filtering measures against power...

Page 55: ...nd OC 3 3V GND OC 20 30V Fig 3 15 External power supply dry contact ATTENTION When external power supply is used the jumper between 24V and PLC must be removed Otherwise it may result in equipment dam...

Page 56: ...ector NPN connection X1 X6 DI COM 24V PLC 3 3V GND 24V Drive Shielded Cable Near end Ground OC 3 3V GND OC 20 30V 1 6 External Controller Fig 3 17 External power supply open collector NPN connection A...

Page 57: ...necessary to remove the jumper between 24V and PLC and connect the jumper to PLC and COM X1 X6 DI COM 24V PLC 3 3V GND 24V Drive Shielded Cable Near end Ground OC 3 3V GND OC 20 30V 1 6 External Contr...

Page 58: ...600 series drive is provided with a group of programmable relay dry contact outputs RA RB RC are relay contacts RA and RB are normally closed while RA and RC are normally open See parameter C1 02 for...

Page 59: ...in this system via power lines and result in misoperation and or faults In such a case the following measures could be taken Mount input noise filter at input terminal of the drive Mount power supply...

Page 60: ...hoke can restrain radiation noise of power lines 3 11 2 Grounding Recommended ground electrode is shown in the figure below Fig 3 23 Grounding Use to the fullest extent the maximum standard size of gr...

Page 61: ...aging of cables and may bring about malfunction of other equipment The higher the switching frequency of drive is the bigger the line to line leakage current will be The longer the motor cables and th...

Page 62: ...name Meaning Enter key 1 Parameter edition enter 2 Confirmation of parameter settings 3 Confirmation of MF key function Escape key 1 Return function 2 Invalid parameter edit value Increase key 1 Incr...

Page 63: ...key Meaning 0 Disabled MF key disabled 1 Forward JOG Forward JOG function 2 Reverse JOG Reverse JOG function 3 Forward Reverse switch Running direction forward and reverse switching 4 Emergency STOP 1...

Page 64: ...y displayed parameter value is a percentage value All OFF No unit No unit MON Run command setting mode indicator ON Control panel OFF Terminal Flash Communication RUN Run status indicator ON Run OFF S...

Page 65: ...n receipt of run command in stop status Press to get into parameter edit status get into password authentication status if parameter under password protection Directly get into frequency modification...

Page 66: ...ing or Switch to fault alarm display status once a fault occurs or an alarm is given 4 1 3 3 Fault Alarm Display Status In case a fault occurs or an alarm is given the drive will get into fault or ala...

Page 67: ...his status could also be entered upon receipt of consecutive twice pressing in fault display status The drive shall quit current status and be previous status upon receipt of pressing Fig 4 5 Paramete...

Page 68: ...ate Under password protection the password authentication status will be first entered upon the receipt of pressing in STOP parameter display status run parameter display status or direct frequency mo...

Page 69: ...pt symbol Meaning Prompt symbol Meaning bASIC When A0 01 is set to 0 CPyb1 Backup parameter value dISP1 When A0 01 is set to 1 LoAd Parameter upload to control panel USEr When A0 01 is set to 2 dnLd1...

Page 70: ...parameter excluded rECy1 Read the backup parameter value to parameter dEFt2 Restore to factory default parameters motor parameter included Table 4 5 shows meanings of the characters displayed on cont...

Page 71: ...meters are identified by the combination parameter group character parameter subgroup number parameter number For instance F3 07 indicates the seventh parameter at subgroup 3 group F 4 1 4 2 Parameter...

Page 72: ...ical value Example of parameter password setting Setting of password A0 00 is set to 1006 1 In non parameter edit status it displays current parameter A0 00 when pressing 2 Press to display parameter...

Page 73: ...be cleared by writing value 0000 into A0 00 twice Example of parameter setting Example 1 modify upper limit frequency from 600Hz to 50Hz change b0 09 from 600 00 to 50 00 1 In non parameter edit statu...

Page 74: ...play current parameter A0 00 2 Press three times to change 0 in the rightmost bit of A0 00 to 3 3 Press to display parameter value 0 of A0 03 4 Press once to change 0 to 2 or 3 2 motor parameter exclu...

Page 75: ...xadecimal Binary numbers Hexadecimal LED bit display value BIT3 BIT2 BIT1 BIT0 0 0 0 0 0 0 0 0 1 1 0 0 1 0 2 0 0 1 1 3 0 1 0 0 4 0 1 0 1 5 0 1 1 0 6 0 1 1 1 7 1 0 0 0 8 1 0 0 1 9 1 0 1 0 A 1 0 1 1 B 1...

Page 76: ...modified in run status but can be changed when motor stopped 3 Parameter under protection When parameter A0 02 is set to 1 parameters cannot be modified as the parameter protection against misoperati...

Page 77: ...the control panel completely L0 01 value must be modified to 0 after unlocking Refer to flow chart 4 16 of unlocking control panel Fig 4 15 Flow chart of locking control panel Fig 4 16 Flow chart of u...

Page 78: ...4 2 First time Power up Perform wiring in strict accordance with technical requirements as set forth in Chapter 3 Installation and Wiring The flow chart of first time power up is as shown as below Fig...

Page 79: ...s d0 parameters of motor 1 P87 P176 d1 V f control parameters of motor 1 P88 P180 d2 vector control parameters of motor 1 P89 P187 d3 parameters of motor 2 P90 P191 d4 V f control parameters of motor...

Page 80: ...00 A0 01 Parameter display 0 Display all parameters 1 Only display A0 00 and A0 01 2 Only display A0 00 A0 01 and user defined A1 00 A1 19 3 Only display A0 00 A0 01 and the parameters different from...

Page 81: ...rol 1 Sensor less vector control 1 2 Sensor less vector control 2 00 Group A1 User defined Display Parameters A1 00 User defined display parameter 1 Setting range of thousands place A b C d E F H L U...

Page 82: ...er defined display parameter 20 A0 00 A1 20 Parameter group display hide setting 1 0 FFFF FFFF A1 21 Parameter group display hide setting 2 0 FFFF FFFF Group b Run Parameter Setting Group b0 Frequency...

Page 83: ...Lower limit FREQ upper limit FREQ 0 00Hz b0 05 Auxiliary FREQ range 0 Relative to maximum FREQ 1 Relative to master FREQ 0 b0 06 Auxiliary FREQ coeff 0 0 100 0 100 0 b0 07 Computation of master and au...

Page 84: ...control 0 b1 01 Binding of run command and frequency set Ones place frequency set bundled under control panel control 0 No binding 1 Digital setting b0 02 adjustment on control panel 2 Digital settin...

Page 85: ...p 0 00Hz upper limit FREQ 0 00Hz b1 15 DC brake current 0 0 200 0 0 0 b1 16 DC brake time 0 00s 30 00s 0 00s b1 17 Overexcitation brake 0 Disabled 1 Enabled 1 b1 18 Dynamic brake 0 Disabled 1 Enabled...

Page 86: ...60 00s S curve A 0 20s b2 16 Time of Accel S curve last segment 0 00s 60 00s S curve A 0 20s b2 17 Time of Decel S curve first segment 0 00s 60 00s S curve A 0 20s b2 18 Time of Decel S curve last se...

Page 87: ...4 Pulse input valid only for X6 DI 25 Motor 1 2 switchover 26 Reserved 27 Run command switched to control panel control 28 Run command switched to terminal control 29 Run command switched to communica...

Page 88: ...nes place X1 0 Positive logic 1 Negative logic Tens place X2 same as ones place Hundreds place X3 same as ones place Thousands place X4 same as ones place 0000 C0 15 Digital input terminal enabled sta...

Page 89: ...lace BIT0 BIT3 X1 X4 Tens place BIT4 BIT6 X5 X6 EX Hundreds place BIT8 BIT10 AI1 AI2 EAI EX and EAI located at IO option board 000 C0 21 Enabled condition of run command terminal after fault reset RES...

Page 90: ...ns to upper or lower limit frequency 33 Upper lower limit of set FREQ attained 34 Target FREQ attained set by C2 29 35 99 Reserved C1 04 Y1 output time delay 0 0s 3600 0s 0 0s C1 05 Y2 output time del...

Page 91: ...place AI1 input curve 0 Curve 1 2 points 1 Curve 2 4 points 2 Curve 3 4 points 3 Curve 2 and curve 3 switchover Tens place AI2 input curve same as ones place Hundreds place EAI input curve same as on...

Page 92: ...nput 0 0 C2 16 Set valuecorrespondingto input of curve3inflectionpointA Range 100 0 100 0 0 0 C2 17 Input of curve 3 inflection point B Range curve 3 minimum input input of curve 3 inflection point A...

Page 93: ...Magnetic flux current 11 AI1 12 AI2 13 EAI 14 Reserved 15 DI 16 Communication input percentage 17 Output FREQ before compensation 18 Output current relative to motor rated current 19 Output torque di...

Page 94: ...0 00V 10 00V 1 00V C4 02 Input value of AI1 calibration point 1 Range 0 00V 10 00V 1 00V C4 03 Sampling value of AI1 calibration point 2 Range 0 00V 10 00V 9 00V C4 04 Input value of AI1 calibration...

Page 95: ...0 001 65 535 Model dependent d0 08 Leakage inductance L1 of motor 1 0 1mH 6553 5mH Model dependent d0 09 Rotor resistance R2 of motor 1 0 001 65 535 Model dependent d0 10 Mutual inductance L2 of moto...

Page 96: ...08 2 1 2nd power 3 1 4th power 4 1 6th power 5 1 8th power 6 2 0nd power 7 V f separated mode 1 8 V f separated mode 2 0 d1 01 V f FREQ value f3 0 00Hz motor rated FREQ 50 00Hz d1 02 V f voltage value...

Page 97: ...1s Group d2 Vector Control Parameters of Motor 1 d2 00 Reserved Reserved 0 d2 01 ASR high speed proportional gain Kp1 0 0 20 0 2 0 d2 02 ASR high speed integration time Ti1 0 000s 8 000s 0 200 d2 03 A...

Page 98: ...r 1 Variable frequency motor 0 d3 01 Power rating of motor 2 0 4kW 6553 5kW Model dependent d3 02 Rated voltage of motor 2 0V 480V for drives 400V level 380V d3 03 Rated current of motor 2 0 0A 6553 5...

Page 99: ...tection mode of motor 2 0 No action 1 Judged by motor current 2 Judged by temperature transducer 1 d3 24 Overload protection detection time of motor 2 0 1min 15 0min 5 0min d3 25 Input channel of moto...

Page 100: ...e 20 0 200 0 160 0 d4 14 Flux weakening current limit coeff 0 001 1 000 0 500 d4 15 Energy saving percentage 0 0 40 0 0 0 d4 16 V f oscillation suppression gain 1 0 3000 38 d4 17 V f oscillation suppr...

Page 101: ...source 0 d5 14 digital setting 1 AI1 2 AI2 3 EAI on IO option 4 X6 DI pulse input 5 Communication 0 d5 13 Braking torque restriction source 0 d5 15 digital setting 1 AI1 2 AI2 3 EAI on IO option 4 X6...

Page 102: ...aption 0 Disabled 1 Enabled Thousands place PWM switching FREQ relation with output frequency 0 Self adaption 1 No adaption 0100 E0 02 Action when run time attained Ones place action when consecutive...

Page 103: ...voltage stall 0 Disabled 1 Enabled 0 E1 03 Overload alarm Ones place detection option 0 Always detect 1 Detect at constant speed only Tens place compared with 0 Motor rated current 1 Drive rated curre...

Page 104: ...No protection for input supply fault protection enabled for output phase loss 2 Protection enabled for input supply fault no protection for output phase loss 3 Protection enabled both for input supply...

Page 105: ...irection as the set run direction 1 Opposite direction allowed Tens place integration selection 0 Integral continued when FREQ attains upper lower limit 1 Integral stopped when FREQ attains upper lowe...

Page 106: ...oss detection value 0 0 100 0 0 0 F0 22 PID feedback loss detection time 0 0s 30 0s 1 0s F0 23 Cutoff FREQ when opposite to rotary set direction 0 00Hz maximum FREQ 50 00Hz F0 24 PID computation optio...

Page 107: ...ower limit FREQ upper limit FREQ 0 00 Hz F1 12 Multi step FREQ 10 Lower limit FREQ upper limit FREQ 0 00 Hz F1 13 Multi step FREQ 11 Lower limit FREQ upper limit FREQ 0 00 Hz F1 14 Multi step FREQ 12...

Page 108: ...tep 0 0 0s min 6000 0s min 0 0s F2 03 Setting of step 1 Ones place FREQ setting 0 Multi step FREQ 1 F1 03 1 7 Same as F2 01 Tens place run direction same as F2 01 Hundreds place Accel Decel time optio...

Page 109: ...p 5 0 0s min 6000 0s min 0 0s F2 13 Setting of step 6 Ones place FREQ setting 0 Multi step FREQ 6 F1 08 1 7 Same as F2 01 Tens place run direction same as F2 01 Hundreds place Accel Decel time option...

Page 110: ...0 Multi step FREQ 11 F1 13 1 7 Same as F2 01 Tens place run direction same as F2 01 Hundreds place Accel Decel time option same as F2 01 000 F2 24 Run time of step 11 0 0s min 6000 0s min 0 0s F2 25 S...

Page 111: ...bled 1 Wobble FREQ function enabled 0 F3 01 Wobble FREQ run setting Ones place started method 0 Automatically 1 Started by terminal Tens place amplitude control 0 Relative to center FREQ 1 Relative to...

Page 112: ...ens place data format 0 1 8 2 N format RTU 1 1 8 1 E format RTU 2 1 8 1 O Format RTU 3 1 7 2 N format ASCII 4 1 7 1 E format ASCII 5 1 7 1 O format ASCII Hundreds place connection type 0 Direct cable...

Page 113: ...the slave 0 none 0x6200 0x6214 0 H1 04 PZD4_OUT the master the slave 0 none 0x6200 0x6214 0 H1 05 PZD5_OUT the master the slave 0 none 0x6200 0x6214 0 H1 06 PZD6_OUT the master the slave 0 none 0x6200...

Page 114: ...ve the master 0 none A0 00 U2 xx 0x6200 0x6214 0x6300 0x6323 0 H1 19 PZD10_IN the slave the master 0 none A0 00 U2 xx 0x6200 0x6214 0x6300 0x6323 0 H1 20 Operation at bus fault 0 No action 1 Stop 0 Gr...

Page 115: ...ed 0100 L0 04 Step size of FREQ adjustment through keys 0 00Hz s 10 00Hz s 0 03Hz s Group L1 Control Panel Display Setting L1 00 Display parameter setting 1 on run status Binary system setting 0 No di...

Page 116: ...ed Thousands place reserved 0000 L1 02 Display parameter setting on stop status Binary system setting 0 No display 1 Display Ones place BIT0 FREQ setting Hz BIT1 Bus voltage V BIT2 Input terminal stat...

Page 117: ...0 Digital setting adjustment through on control panel 1 Digital setting terminal UP DOWN adjustment 2 Analog input AI1 3 Analog input AI2 4 Analog input EAI 5 X6 DI pulse input 6 Process PID output 7...

Page 118: ...status 0 7 0 U0 20 PID set 0 0 100 0 0 0 U0 21 PID feedback 0 0 100 0 0 0 U0 22 PID input offset 100 0 100 0 0 0 U0 23 PLC step 0 15 0 U0 24 V f separated target voltage0 0 100 0 0 0 U0 25 V f separat...

Page 119: ...bit numbers of control panel stored value 0 00 655 35 Hz 0 00Hz U0 44 Higher bit numbers of terminal UP DOWN stored value 1 1 0 U0 45 Lower bit numbers of terminal UP DOWN stored value 0 00 655 35 Hz...

Page 120: ...verloaded oL3 16 Module overheated oH1 17 Motor overheated PTC oH2 18 Module temperature detection disconnection oH3 19 Reserved 20 Abnormal option board connection EC1 21 Reserved 22 Control board fl...

Page 121: ...ture 1 of heat sink at fault 1 40 0 100 0 0 0 U1 05 Temperature 2 of heat sink at fault 1 40 0 100 0 0 0 U1 06 Input terminal status at fault 1 0 FFFF 0000 U1 07 Output terminal status at fault 1 0 FF...

Page 122: ...0 Output current at fault 3 0 0A 6553 5A 0 0A U1 21 Bus voltage at fault 3 0V 1000V 0V U1 22 Temperature 1 of heat sink at fault 3 40 0 100 0 0 0 U1 23 Temperature 2 of heat sink at fault 3 40 0 100 0...

Page 123: ...oint A0 00 displays 0000 and set the new password following the above noted procedure Password clearance Access A0 00 after entering the original four digit password at this point A0 00 displays 0000...

Page 124: ...drive 3 Download all parameters of control panel to drive A0 06 Type of drive Range 0 1 Factory default 0 0 Type G applicable to constant torque load 1 Type L applicable to light duty load A0 07 Powe...

Page 125: ...thout encoder and provides strong adaptability of load Under this selection please correctly set motor parameters of Group d0 and vector control parameters of Group d2 Sensor less vector control 1 is...

Page 126: ...ssary to perform motor parameter identification in order to obtain correct motor parameters before initial running Upon the completion of normal process of motor parameter identification automatically...

Page 127: ...ge A0 00 U1 26 Factory default A0 00 A1 16 User defined display parameter 17 Range A0 00 U1 26 Factory default A0 00 A1 17 User defined display parameter 18 Range A0 00 U1 26 Factory default A0 00 A1...

Page 128: ...bit of binary system bit 0 the lowest bit of binary system of A1 21 are shown as follows Table 6 3 bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 U2 U1 U0 L1 L0 H2 H1 H0 bit7 bit6 bit5 bit4 bit3 bit2...

Page 129: ...04 Auxiliary freq setting switched to digital setting b0 04 terminal 0 No setting output is 0 b0 08 maximum freq b0 06 AuxFreqMax AuxFreqMax AuxFreqMax X axis Y axis b0 05 0 1 9 8 7 6 5 4 3 2 1 0 b0 0...

Page 130: ...cy is determined by master frequency set or master auxiliary computation result through digital input terminal frequency set switchover When terminal frequency set switchover is invalid frequency is d...

Page 131: ...rough terminal UP DOWN including key adjustment clear Refer to C0 01 C0 10 for details 2 Analog input AI1 0 10V voltage input and 0 20mA current input are optional for AI1 which can be selected using...

Page 132: ...relation between pulse frequency and frequency set is specified in C2 24 C2 27 6 Process PID output Frequency is set by process closed loop PID computation result See parameter Group F0 for details 7...

Page 133: ...N OFF Multi step frequency 6 F1 08 OFF ON ON ON Multi step frequency 7 F1 09 ON OFF OFF OFF Multi step frequency 8 F1 10 ON OFF OFF ON Multi step frequency 9 F1 11 ON OFF ON OFF Multi step frequency 1...

Page 134: ...rol panel no matter the drive is running or in stop status ATTENTION When master frequency command involves adjustment on control panel involving auxiliary frequency command shall be disabled 2 digita...

Page 135: ...uxiliary frequency command 7 Process PID output Auxiliary frequency setting is determined by process PID computation result See parameter Group F0 for details ATTENTION In case PID output is also set...

Page 136: ...t to either 1 or 2 this parameter value should be the initial value of auxiliary frequency command b0 05 Auxiliary FREQ range Range 0 1 Factory default 0 0 Relative to maximum frequency 1 Relative to...

Page 137: ...AI1 as auxiliary frequency command source set b0 03 to 3 and setting AI1 to curve 1 Ones place of C2 00 is 0 the frequency that corresponds to maximum input of curve 1 should be C2 02 master frequenc...

Page 138: ...liary frequency whichever has a smaller absolute value is taken as frequency command Output result is subject to limitation of upper and lower limit frequency b0 08 Maximum frequency Range Upper limit...

Page 139: ...t frequencies restrict actual output frequency to motor If command frequency is higher than upper limit frequency the running would be at upper limit frequency In case command frequency is lower than...

Page 140: ...Factory default 0 00Hz b0 18 Upper limit of skip FREQ band 3 Range 0 00Hz upper limit frequency Factory default 0 00Hz Skip frequency is a function designed to prevent the drive run at resonance zone...

Page 141: ...started from starting frequency and its start is not subject to limitation by b1 05 When the jog frequency is set smaller than starting frequency the drive will run at 0Hz Group b1 Start Stop Control...

Page 142: ...control panel control while the frequency setting X6 DI pulse input ten s place of b1 01 is set to 6 bundled with terminal control In such a case when run command is controlled by control panel freque...

Page 143: ...e to forward is indicated by letter t in Fig 6 11 Fig 6 11 Dead time between forward and reverse b1 05 Start method Range 0 2 Factory default 0 This parameter takes effect during the process of transi...

Page 144: ...uency is lower than start frequency drive output frequency is 0 Hz Start frequency and start frequency holding time take effect at the moment of motor start as well as the transfer between forward and...

Page 145: ...enabled and the drive will stop after the finish of DC braking b1 14 Start frequency of DC brake stop Range 0 00Hz upper limit frequency Factory default 0 00Hz b1 15 DC brake current Range 0 0 200 0 F...

Page 146: ...If b1 18 is set to 1 when bus voltage of drive attains the value of b1 19 dynamic brake shall perform The energy shall be rapidly consumed through brake resistor This value is used to regulate the br...

Page 147: ...05 Accel time 3 Range 0s 60000s Factory default 6 0s b2 06 Decel time 3 Range 0s 60000s Factory default 6 0s b2 07 Accel time 4 Range 0s 60000s Factory default 6 0s b2 08 Decel time 4 Range 0s 60000s...

Page 148: ...ing to switching frequency b2 13 and b2 14 Under this circumstance Accel Decel time selection terminals are disabled b2 09 Decel time for emergency stop Range 0s 60000s Factory default 6 0s In case of...

Page 149: ...her than or equal to b2 14 Decel time switching frequency of broken line Accel Decel b2 02 Decel time 1 is enabled When lower than b2 14 b2 04 Decel time 2 will be enabled ATTENTION When broken line A...

Page 150: ...of first segment of Accel S curve Time of last segment of Accel S curve 2 Actual Decel time linear Decel time Time of first segment of Decel S curve Time of last segment of Decel S curve 2 Example Ass...

Page 151: ...is 6s the linear Accel time required for Accel from initial status 10Hz to 40Hz 6s 40Hz 10Hz 50Hz 3 6s Assuming that b2 19 20 0 and b2 20 30 0 The first segment of Accel S curve should be 20 0 3 6s 0...

Page 152: ...curve C is shown as Fig 6 16 Fig 6 16 f Set Freq fN Motor rated frequency b2 13 Accel time switching frequency of broken line Accel Decel Range 0 00Hz maximum frequency Factory default 1 00Hz b2 14 De...

Page 153: ...nge 0 0 100 0 Factory default 20 0 b2 21 Proportion of Decel S curve first segment Range 0 0 100 0 Factory default 20 0 b2 22 Proportion of Decel S curve last segment Range 0 0 100 0 Factory default 2...

Page 154: ...ion of terminal X4 Range 0 99 Factory default 0 C0 05 Function of terminal X5 Range 0 99 Factory default 0 C0 06 Function of terminal X6 DI Range 0 99 Factory default 0 C0 07 Function of terminal EX o...

Page 155: ...imple PLC disabled 18 Multi step frequency terminal 4 65 Simple PLC stop memory clear 19 Accel Decel time determinant 1 66 Start wobble frequency 20 Accel Decel time determinant 2 67 Clear wobble freq...

Page 156: ...performs ramp down stop when stop command DC brake terminal is enabled It will perform DC brake when output frequency attains brake start frequency Brake start frequency and brake current are set by b...

Page 157: ...OFF OFF ON Multi step frequency 1 F1 01 OFF OFF ON OFF Multi step frequency 2 F1 04 OFF OFF ON ON Multi step frequency 3 F1 05 OFF ON OFF OFF Multi step frequency 4 F1 06 OFF ON OFF ON Multi step fre...

Page 158: ...case Accel Decel time determinant terminals are disabled 21 Accel Decel disabled ramp stop not inclusive When Accel Decel disabled terminal is enabled the drive maintains the present output frequency...

Page 159: ...ched to communication control This terminal should be enabled by trigger edge When this terminal is switched from OFF to ON run command will be switched to communication control 30 Frequency set mode...

Page 160: ...mes disabled PID restores its integration 36 PID parameter switch When F0 14 PID parameter switch is set to 2 switched by terminal this terminal could be used to realize the switching between two grou...

Page 161: ...disabled the drive runs at present frequency setting When this terminal is enabled the drive would activate wobble frequency running immediately Refer to Group F3 for details of wobble frequency 67 C...

Page 162: ...nge 0 0s 3600 0s Factory default 0 0s The delayed response time of digital input terminals X1 and X2 is set by these two parameters ATTENTION Terminal delay time C0 12 and C0 13 can be set with filter...

Page 163: ...inal UP DOWN frequency adjustment value is cleared in case of power loss 1 Maintained Terminal UP DOWN frequency adjustment value is saved in case of power loss Hundreds place integral function 0 No i...

Page 164: ...Two wire mode 1 FWD terminal inputs forward run command while REV terminal inputs reverse run command Table 6 11 Fig 6 17 1 Two wire mode 2 FWD terminal inputs run command while REV terminal inputs ru...

Page 165: ...l Digital input terminal three wire run controls the stop Fig 6 20 Three wire mode 2 SB1 is a stop button by pressing which the drive will stop SB2 is a RUN button by pressing which the drive will run...

Page 166: ...SET Range 0 1 Factory default 0 This parameter only takes effect on run command terminals i e digital input terminal set as 1 4 JOG forward reverse run forward reverse See table 6 6 and only works for...

Page 167: ...ined 6 Run direction 23 Designated count value attained 7 Frequency attained 24 Length attained 8 Upper limit frequency attained 25 Consecutive run time attained 9 Lower limit frequency attained 26 Ac...

Page 168: ...ained When output frequency attains b0 10 lower limit frequency outputs ON 10 Frequency detection FDT1 Terminal outputs ON signal when output frequency exceeds C1 10 FDT1 upper bound and will not outp...

Page 169: ...tained When consecutive run time attains the value of E0 03 corresponding terminal outputs ON Consecutive run time is cleared when stop 26 Accumulative run time attained When accumulative run time att...

Page 170: ...rminal is used as high speed pulse output set by C3 02 delay time set by C1 05 is disabled C1 08 Enabled state of digital output Range 0000 1111 Factory default 0000 Ones place Y1 0 Positive logic ON...

Page 171: ...it should be output frequency C1 10 FDT1 upper value Range 0 00Hz maximum FREQ Factory default 50 00Hz C1 11 FDT1 lower value Range 0 00Hz maximum FREQ Factory default 49 00Hz C1 12 FDT2 upper value R...

Page 172: ...ld be set with digital output terminal frequency attained When the difference between output frequency and set frequency is less than this value terminal frequency attained outputs ON See Fig 6 23 Fig...

Page 173: ...24 Group C2 Analog and Pulse Input C2 00 Analog input curve Range 000 222 Factory default 000 Curves of analog input AI1 AI2 and EAI are selected by this parameter Ones place AI1 input curve 0 Curve 1...

Page 174: ...input by jumper If 0 10V is selected 0V corresponds to 0 while 10V corresponds to 100 If 0 20mA is selected 0mA corresponds to 0 while 20mA corresponds to 100 AI2 only supports 10V 10V input for AI2 1...

Page 175: ...1 C2 02 1 C2 04 Corresponding set value Set value that corresponds to curve 1 maximum input C2 02 Set value that corresponds to curve 1 minimum input C2 04 Curve 1 minimum input C2 03 Curve 1 maximum...

Page 176: ...05 2 C2 11 2 C2 06 2 C2 12 A C2 07 B C2 09 A C2 08 B C2 10 Corresponding set value Corresponding set value Set value that corresponds to curve 2 maximum input C2 06 Set value corresponds to point B in...

Page 177: ...esponding to curve 3 minimum input Range 100 0 100 0 Factory default 0 0 Curve 3 is defined by C2 13 C2 20 The usage of curve 3 is the same as that of curve 2 C2 21 AI1 terminal filtering time Range 0...

Page 178: ...z This parameter should be used together with digital output terminal Frequency attains target frequency set by C2 29 No 34 in table 6 14 When the error between drive output frequency and C2 29 value...

Page 179: ...c flux current 0 2 times the rated current of motor 11 AI1 0 10V 0 20mA 12 AI2 10V 10V 13 EAI 0 10V 0 20mA 14 Reserved Reserved 15 DI 0 50kHz 16 Communication input percentage 0 65535 17 Output freque...

Page 180: ...put frequency is the maximum frequency There is 2 k 0 b 8 k 10 b Through these two equations we obtain k 0 6 b 2V i e C3 03 is set to 20 0 while C3 04 is set to 0 600 Additional examples are shown as...

Page 181: ...0 2 Factory default 0 There are three different center point modes when Y2 DO terminal is selected as high speed pulse output 0 No center point DO pulse frequency output range 0 C3 09 corresponds to 0...

Page 182: ...See Fig 6 38 Fig 6 38 C3 11 DO output filtering time Range 0 00s 10 00s Factory default 0 00s Set the filtering time of DO high speed pulse output Filtering can change the changing rate of output puls...

Page 183: ...00V C4 02 Input value of AI1 calibration point 1 Range 0 00V 10 00V Factory default 1 00V C4 03 Sampling value of AI1 calibration point 2 Range 0 00V 10 00V Factory default 9 00V C4 04 Input value of...

Page 184: ...measured by a multimeter or other instruments C4 05 and C4 07 are the sampling values of analog input voltage These values are for reference only Do not write the value of C4 05 directly into C4 06 o...

Page 185: ...default model dependent d0 12 Flux weakening coeff 1 of motor 1 Range 0 0000 1 0000 Factory default model dependent d0 13 Flux weakening coeff 2 of motor 1 Range 0 0000 1 0000 Factory default model d...

Page 186: ...0 22 will be restored to 0 Parameters d0 07 d0 14 have be obtained after the successful completion of rotary autotuning To perform rotary autotuning please set appropriate ramp up and ramp down time i...

Page 187: ...or ordinary motor running at 50Hz Overload protection is performed for variable frequency motor according to the curve as shown in Fig 6 39 at either high or low rotation speed Due to the fact that fa...

Page 188: ...cal service engineer for this parameter value setting When the input analog signal through the channel selected by d0 25 is bigger than this threshold the drive will immediately trip with motor overea...

Page 189: ...power 4 1 6th power 5 1 8th power 6 2 0th power Parameter values 2 6 apply to torque dropped loads such as fans and water pumps See Fig 6 42 Fig 6 42 1 2 2 0 power V f curve V Hz f0 0 f1 f2 f3 V0 V1...

Page 190: ...d1 07 V f frequency value f0 Range 0 00Hz d1 05 Factory default 0 00Hz d1 08 V f voltage value V0 Range 0 0 100 0 Factory default 0 0 d1 01 d1 08 is used for broken line V f mode Voltage value 100 co...

Page 191: ...e between d0 06 and the motor running speed without load is the rated slip Through real time detection of motor load slip compensation automatically adjusts the drive output frequency on the basis of...

Page 192: ...ncy is automatically dropped according to the load and this parameter value reducing itself borne load proportion Parameter value of d1 11 corresponds to drop frequency with rated load 0 n1 n3 n2 2 n1...

Page 193: ...e used where output frequency or Accel Decel time is not allowed to change d1 13 Digital setting of current limit value Range 20 0 200 0 Factory default 160 0 When d1 12 is set to 1 set by d1 13 the d...

Page 194: ...es effect when d1 00 is set to 7 or 8 0 d1 19 digital setting Under V f separated pattern 1 drive output voltage is completely determined by d1 19 100 corresponds to motor rated voltage Under V f sepa...

Page 195: ...roup d2 when motor 1 is selected as current load motor on which sensor less vector control is performed d2 00 Reserved Reserved Reserved d2 01 ASR high speed proportional gain Kp1 Range 0 0 20 0 Facto...

Page 196: ...ly adjusted in the following order select appropriate switching frequency Adjust proportional gain d2 01 and integration time d2 02 at high speed ensuring the system has no oscillation and meets the r...

Page 197: ...o pre excitation and ramp up at the moment of the receipt of run command Pre excitation time is not included in Accel Decel time Factory default is suggested to maintain in most cases d2 12 Driven tor...

Page 198: ...er value limits the maximum output driven torque 100 corresponds to rated torque of the motor d2 15 Digital setting of brake torque Range 0 0 200 0 Factory default 180 0 When d2 13 is set to 0 this pa...

Page 199: ...ault model dependent d3 04 Rated frequency of motor 2 Range 0 00Hz upper limit frequency Factory default 50 00Hz d3 05 Pole number of motor 2 Range 1 80 Factory default 4 d3 06 Rated speed of motor 2...

Page 200: ...of motor 2 in Group d4 is exactly the same with that of V f control parameters of motor 1 in Group d1 d4 00 V f curve setting Range 0 8 Factory default 0 d4 01 V f frequency value f3 Range 0 00Hz rate...

Page 201: ...100 0 Factory default 0 0 d4 20 Voltage variation time on V f separated pattern Range 0 00s 600 00s Factory default 0 01s Group d5 Vector Control Parameters of Motor 2 Set control parameters in Group...

Page 202: ...torque limit value Range 0 0 200 0 Factory default 180 0 d5 16 Flux weakening torque limit coeff Range 0 0 100 0 Factory default 50 0 d5 17 Driven slip compensation gain Range 10 0 300 0 Factory defa...

Page 203: ...tching frequency E0 01 PWM optimization Range 0000 1121 Factory default 0100 Ones place switching FREQ relation with temperature 0 Self adaption 1 No adaption When self adaption of PWM switching frequ...

Page 204: ...run time attained will output ON When E0 03 is set to 0 this parameter value is enabled Tens place action when accumulative run time attained 0 Run continued When the drive accumulative run time attai...

Page 205: ...eps the output current no higher than the current as set by E0 07 4 When the run time at mechanical brake open frequency attains set value of E0 08 the drive will accelerate to set frequency 5 Upon th...

Page 206: ...d for mechanism open of mechanical brake E0 09 Mechanical brake FREQ Range 0 00Hz 10 00Hz Factory default 2 00Hz Upon the receipt of stop command the drive decelerates to mechanical brake close freque...

Page 207: ...ccordingly drop output frequency and compensate the voltage drop via the energy feedback from load so as to maintain consecutive running no trip This function applies to fans and centrifugal pumps and...

Page 208: ...by E1 04 E1 06 Protection action 1 Range 0000 1111 Factory default 0000 E1 07 Protection action 2 Range 0000 3111 Factory default 3001 These two parameters set the protection action of the drive in th...

Page 209: ...tage fault LoU is not memorized after power loss E1 09 Fault auto reset times Range 0 20 Factory default 0 E1 10 Auto reset interval Range 2 0s 20 0s Factory default 2 0s When a fault occurs during th...

Page 210: ...not the relay acts when the fault locked at latest power loss after power up Hundred s place at interval of auto reset 0 No action 1 Action enabled Set whether or not the relay acts when fault occurs...

Page 211: ...03 PID initial value F0 19 0 1 Holding time of PID initial value 0 not attained 1 attained Output frequency Filtering time of PID fdback F0 06 Proportional gain integration gain differential gain deci...

Page 212: ...ency 0 Must be the same direction as the set run direction When PID frequency output direction is opposite to the rotary set direction PID output is 0 1 Opposite direction allowed PID frequency output...

Page 213: ...eedback signal is bigger than PID setting output frequency of the drive will drop to reach PID balance Negative adjustment when feedback signal is smaller than PID setting output frequency of the driv...

Page 214: ...Kp2 Range 0 0 100 0 Factory default 50 0 F0 12 Integration time Ti2 Range 0 0s 100 0s Factory default 0 5s F0 13 Derivative time Td2 Range 0 000s 50 000s Factory default 0 000s Process PID is provide...

Page 215: ...han this set value PID will stop the regulation and the PID controller output will be kept unchanged This function can improve the stability of PID performance F0 18 PID derivative limit Range 0 0 100...

Page 216: ...actory default 0 0 Digital setting F1 02 1 Digital setting b0 02 control panel adjustment 2 Digital setting b0 02 terminal UP DOWN adjustment 3 AI1 4 AI2 5 EAI on IO option board 6 X6 DI pulse input 7...

Page 217: ...00 Hz F1 08 Multi step frequency 6 Lower limit frequency upper limit frequency Factory default 0 00 Hz F1 09 Multi step frequency 7 Lower limit frequency upper limit frequency Factory default 0 00 Hz...

Page 218: ...frequency 3 F1 05 OFF ON OFF OFF Multi step frequency 4 F1 06 OFF ON OFF ON Multi step frequency 5 F1 07 OFF ON ON OFF Multi step frequency 6 F1 08 OFF ON ON ON Multi step frequency 7 F1 09 ON OFF OFF...

Page 219: ...step of simple PLC digital output terminal PLC step completed outputs ON signal 500ms When simple PLC finishes a run cycle digital output terminal PLC cycle completed outputs ON signal 500ms F2 00 Si...

Page 220: ...a10 a11 d13 a14 a15 d15 d12 d8 f7 f0 f1 f2 f3 f4 f5 f8 f9 f10 f11 f12 f13 f14 f15 f6 a13 T0 T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 PLC PLC 500ms a0 a1 a2 a3 a4 a5 a6 a7 a8 a9 a10 a11 d13...

Page 221: ...up the run will be continued in accordance with the memorized status Hundreds place starting mode 0 Run from the first step multi step frequency 0 When restarted after stop the drive will start to ru...

Page 222: ...then continue to run the remanent step as shown in Fig 6 54 Fig 6 54 Thousands place unit of simple PLC run time 0 Second 1 Minute Sets the unit of running time and Accel Decel time of simple PLC 0 1...

Page 223: ...step 0 0 Accel Decel time 1 1 Accel Decel time 2 2 Accel Decel time 3 3 Accel Decel time 4 The Accel Decel time of simple PLC running is set here not determined by digital input terminal Accel Decel...

Page 224: ...ce of F2 00 F2 07 Setting of step 3 Range 000 327 Factory default 000 Ones place frequency setting 0 Multi step frequency 3 F1 05 1 7 same as F2 01 Tens place run direction same as F2 01 Hundreds plac...

Page 225: ...ti step frequency 6 F1 08 1 7 same as F2 01 Tens place run direction same as F2 01 Hundreds place Accel Decel time option same as F2 01 F2 14 Run time of step 6 Range 0 0 6000 0s min Factory default 0...

Page 226: ...e as F2 01 Hundred s place Accel Decel time option same as F2 01 F2 20 Run time of step 9 Range 0 0 6000 0s min Factory default 0 0s Sets the run time for step 9 of simple PLC The time unit is set by...

Page 227: ...ange 0 0 6000 0s min Factory default 0 0s Sets the run time of step 12 of simple PLC The time unit is set by thousands place of F2 00 F2 27 Setting of step 13 Range 000 327 Factory default 000 Ones pl...

Page 228: ...C disabled and simple PLC stop memory clear can be used during the running of simple PLC See specification of digital input of Group C0 for details Group F3 Wobble Frequency and Fixed Length Count Wob...

Page 229: ...l Digital input terminal start wobble frequency controls the run of wobble frequency When terminal inputs ON the drive gets into wobble frequency run When terminal inputs OFF the drive exits wobble fr...

Page 230: ...is function takes effect only under wobble frequency running 1 Memory disabled Drive clears wobble frequency status on power loss F3 02 Pre wobble frequency Range 0 00Hz 600 00Hz Factory default 0 00H...

Page 231: ...upper or lower limit frequency outputs ON signal Parameters F3 08 F3 11 are for fixed length stop F3 08 Length unit Range 0 1 Factory default 0 0 m 1 10m F3 09 Length setting Range 0 65535 Factory de...

Page 232: ...es attain the value set by F3 12 the terminal outputs ON With the completion of the value of F3 12 the terminal designated count value attained outputs OFF When the number of input pulses attains the...

Page 233: ...place connection type 0 Direct cable connection 232 485 1 MODEM 232 reserved Thousands place communication data handling at power loss 0 Saved at power loss 1 Not saved at power loss H0 02 Local addr...

Page 234: ...06 Frequency setting address when master controlling slave Range 0 1 Factory default 0 0 b0 02 1 F0 01 This parameter takes effect when H0 05 is set to 1 This parameter sets the slave drive frequency...

Page 235: ...he stop of drive 1 Holding at stop Keys frequency adjustment step size is held at the stop of drive Tens place option at power loss 0 Clear at power loss Keys frequency adjustment step size is cleared...

Page 236: ...e step size is defined as frequency variation per second and the smallest step size is 0 01 Hz s Group L1 Control Panel Display Setting L1 00 Display parameter setting 1 on run status Range 0000 3FFF...

Page 237: ...m s BIT1 Set linear speed m s BIT2 Input terminal status BIT3 Output terminal status Tens place BIT0 PID setting BIT1 PID feedback BIT2 Set length m BIT3 Actual length m Hundreds place Reserved Thous...

Page 238: ...999 9 Factory default 100 0 This coefficient is used for calculation of linear speed Run linear speed motor run speed x L1 03 Set linear speed motor speed setting x L1 03 Both run linear speed and se...

Page 239: ...lerating 1 Decelerating 2 Constant speed running Tens place drive status 0 Stop 1 Running status 2 Motor parameters are being identified U0 12 AI1 input voltage Range 0 00V 10 00V Factory default 0 00...

Page 240: ...Corresponding relationship between digital output terminals and the bits of U0 19 is shown in Table 6 20 Table 6 20 bit3 bit2 bit1 bit0 Option board relay Control board relay Y2 Y1 0 means terminal ou...

Page 241: ...oltage 6 Other sources U0 35 Terminal count value Range 0 65535 Factory default 0 U0 36 Run command log at LoU Range 0 1 Factory default 0 U0 37 Fault code log at LoU Range 0 100 Factory default 0 U0...

Page 242: ...0 U1 05 Temperature 2 of heat sink at fault 1 Range 40 0 100 0 Factory default 0 0 U1 06 Input terminal status at fault 1 Range 0000 FFFF Factory default 0000 U1 07 Output terminal status at fault 1...

Page 243: ...z U1 20 Output current at fault 3 Range 0 0A 6553 5A Factory default 0 0A U1 21 Bus voltage at fault 3 Range 0V 10000V Factory default 0V U1 22 Temperature 1 of heat sink at fault 3 Range 40 0 100 0 F...

Page 244: ...educe torque boost value Start frequency is too high Drop start frequency Accel time is too short Prolong the Accel time Motor parameters are improperly set Set the parameters correctly according to m...

Page 245: ...and output ground impedance 5 ov2 Constant spee d overvoltage Load variation is too big Check the load Abnormal input voltage Check power grid voltage Output short circuit phase to phase short circui...

Page 246: ...ng during rotation of the motor Autotuning in stationary status of the motor Big error between real motor parameters and the setting Set the parameters correctly according to motor nameplate 9 oL1 Dri...

Page 247: ...of motor stalling or check the load condition Long time running of ordinary motor at low speed with heavy load Select variable frequency motor 11 CtC Current detection abnormal Abnormal connection be...

Page 248: ...parameters 15 oL3 Inverter module overload protection Overcurrent Handle it with the methods for overcurrent Input power supply abnormal Check input power grid voltage Motor output abnormal Check the...

Page 249: ...drive line connection Pull out and re insert after complete power off Drive board abnormal Seek services Control board abnormal Seek services 23 TEr Function conflict between analog terminals Analog...

Page 250: ...baud rate Set properly Communication port disconnected Reconnected Upper computer device does not work Make upper computer device work Drive communication parameter error Set properly 32 PdC Control...

Page 251: ...Set AI input within correct range 41 LoU Undervoltage protection DC bus voltage is too low Check input voltage if it is too low or the drive is the process of power loss 45 Plo PID feedback lost Abno...

Page 252: ...ble below Inspection items Inspection aspects Inspection methods Criteria Operating environment Temperature Thermometer 10 50 Humidity Hygrometer 5 95 condensation not allowed Dust oil stains moisture...

Page 253: ...erature and ambient temperature does not exceed 40 8 2 Regular Maintenance Users should perform regular inspection of the drive every 3 6 months so as to eliminate the potential faults ATTENTION Pleas...

Page 254: ...ive failure Check if the storage period of the drive is over two years Carry out power on test during which the voltage should be boosted to rated value gradually using a voltage regulator be sure to...

Page 255: ...rosion and dust impairs the contacting effect of contact excessively frequent contact action Open close failure False alarm of CCL fault 8 4 Storage Storage environment should meet the requirements as...

Page 256: ...eterioration of electrolytic capacitor the inverter must be powered up once in case storage period exceeds 2 years After applying the power input voltage must be boosted to rated value gradually using...

Page 257: ...Interface Mode RS485 or RS232 interface asynchronous half duplex Default data format 8 N 2 8 data bits no check two stop bits 9600 bps See parameters of Group H0 for parameter setting 3 Communication...

Page 258: ...ter the start of frame the clearance between characters must be less than 1 5 character communication time or the newly received characters will be treated as the header of the new frame 3 Data check...

Page 259: ...n data check abort the feed bit In ASCII mode data frame format is as follows Examples of Modbus data frame in ASCII mode are as follows The writing of 4000 0xFA0 into internal register 02 02 of slave...

Page 260: ...atile storage unit 0x42 Parameter management Functional parameters control parameters and status parameters of the drive are all mapped to read write register of Modbus Read write characteristics and...

Page 261: ...introduce the parameter and data related contents in above noted data frame format These two parts constitute the application layer protocol data unit of Modbus The application layer protocol data uni...

Page 262: ...Application layer protocol data unit Data length number of bytes Range Parameter 1 0x06 Register address 2 0x0000 0xFFFF Register content 2 0x0000 0xFFFF Check LRC or CRC Response format is shown in...

Page 263: ...evice can view and modify parameters Parameter 0x08 communication line diagnosis Request format is shown in appendix table 11 Appendix Table 11 Application layer protocol data unit Data length number...

Page 264: ...onse Set no response mode Only response to reinitialization communication request This is mainly used for isolating faulty equipment 0x0030 0x0000 0x0000 Make slave no response to invalid command and...

Page 265: ...col data unit Data length number of bytes Range Parameter 1 0x42 Sub parameter 2 0x0000 0x0007 Data 2 high byte is parameter group number while low byte is parameter in group index Check LRC or CRC Re...

Page 266: ...m value of in group index Read the maximum value of in group index 0x0004 Parameter group number possesses high byte while the lower byte is 0 The next parameter group number possesses high byte while...

Page 267: ...110B The unit is 111B No unit BIT8 0 decimal 1 hexadecimal Display format BIT9 0 non quick menu 1 quick menu Quick menu or not BIT10 0 not uploaded 1 uploaded Uploaded to control panel or not BIT13 BI...

Page 268: ...06 Slave is busy please try again later mainly used for storing data into non volatile storage 0x18 Message frame error including message length error and check error 0x20 Parameter is not changeable...

Page 269: ...e setting No 0x620F Analog EAO source setting No 0x6210 Digital DO output source setting No 0x6211 Setting of slave frequency setting proportion 0 100 0 No 0x6212 Virtual terminal communication settin...

Page 270: ...x6318 Fault 2 0x6319 Fault 3 the latest 0x631A Run display parameter 0x631B Stop display parameter 0x631C Setting of drive control mode 0x631D Frequency setting mode 0x631E Master frequency setting 0x...

Page 271: ...exist jog takes precedence Drive status bits are shown in appendix table 25 Appendix Table 25 Status word 1 bits Status bit Value Meaning Remarks BIT0 1 Run 0 Stop BIT1 1 Reverse 0 Forward BIT3 BIT2 0...

Page 272: ...Ordinary run 0 Non ordinary run BIT5 1 Wobble frequency 0 Non wobble frequency BIT6 1 Undervoltage 0 Normal voltage BIT7 1 Sensor less vector control 0 Non sensor less vector control BIT8 0 Reserved B...

Page 273: ...be sure to properly set the communication data format baud rate and address Parameter 0x03 is used here to read values of 0x01 slave s control parameters b0 00 b0 01 b0 02 and b0 03 At this moment b0...

Page 274: ...0 36 8D 0x06 0x41 data storage writes that individual parameter data is not saved Master enquiry Appendix Table 33 Address Parameter Register address Data Check code 01 06 62 00 B1 B0 XX XX Slave resp...

Page 275: ...0x08 Data n is equal to 2 x the number of registers 1 Example Parameter 0x10 is used here to write the corresponding write data 1 6 and 0 in control registers 0x6200 0x6201 and 0x6202 of slave 0x01 A...

Page 276: ...Address Parameter Data Check code 01 0x80 parameter Error code XX XX Example Parameter 0x10 is used here to write the corresponding write data 1 11 4 and 100 00 in control registers 0x6200 0x6201 0x6...

Page 277: ...0001 crcValue crcValue 1 0xa001 else crcValue crcValue 1 return crcValue A TS Technology Corporation Limited Address No 3 Qunhui Road Xin an Street Bao an District Shenzhen China 518101 Tel 86 755 863...

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