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B337EN03.DOC

Machine concept

3-3

1. Machine

concept

The TRUMPF LASERCELL 1005 (subsequently referred to as TLC
1005) is a high-volume CNC laser cutting center for cutting,
welding or surface treatment of metallic materials. Flat sheets,
tubes, profiles, three-dimensional or rotationally symmetrical
workpieces can be processed with this device.

The machine operates in accordance with the proven method of
"flying optics": "Flying optics" means that the machine table, and
thus the workpiece, is stationary, while the processing optics move
over the workpiece.

The individual subassemblies of this machine have been designed
as modules. This concept enables a customer-specific and task-
oriented machine design.

The core components of the machine are in addition to the laser
unit the beam guideway, the processing optics, the control panel
and the safety cabin for securing the working range and the suction
unit for keeping the air clean.

The required system components are configured depending on the
machining process, the range of workpieces, clock cycles and
specified quality criteria.

The machine is equipped with a CO

2

laser of the TRUMPF TLF

series. Lasers with different levels of laser power are available
according to the application. The power spectrum currently ranges
from 2000 W to 12000 W.

The TLC 1005 is used as a universal single machine as well as the
core machine of an integrated laser processing center.

According to individual specifications the machine can be
expanded into a complete system solution with its different
extension stages and fitting and automation components.

The workspace of the TLC 1005 is divided in the X direction by a
lift partition panel into left and right machining stations. While laser
machining is being conducted in one station, the operator can load
and unload in productive time in the other station.

Note
For description, operation and maintenance in two-station
operation: see supplement to the operator’s manual TLC 1005 –
Two-station operation.

Attributes

CO

2

laser

Automation components

Two-station operation

(optional)

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Содержание LASERCELL 1005

Страница 1: ...Operator s manual TRUMPF LASERCELL 1005...

Страница 2: ......

Страница 3: ...Operator s manual TRUMPF LASERCELL 1005 Edition 07 2004...

Страница 4: ...ion are reserved to TRUMPF Werkzeugmaschinen GmbH Co KG even in case of patent and industrial rights applications No part of this documentation may be reproduced processed duplicated or distributed by...

Страница 5: ...parts list for the TLC 1005 Spare parts list for the TLF Laser Wiring diadram for the TLC 1005 Wiring diadram for the TLF Laser Data collection TLC 1000 TLC 1005 TLC 6005 TLC CUT 5 Technical informati...

Страница 6: ...0 6 Before You proceed B337EN00 DOC...

Страница 7: ...sing the appropriate spare parts and operating materials 1 12 Water protection 1 13 Fire protection 1 14 3 3 Measures taken by the manufacturer 1 16 Securing the danger zone of the machine 1 16 Suctio...

Страница 8: ...itions TLC 1000 and TLC 1005 1 Installation site 2 5 1 1 Space requirements 2 5 1 2 Floor requirements 2 5 1 3 Weight loading 2 6 1 4 Ambient conditions 2 9 1 5 Exhaust air conduction for compact dust...

Страница 9: ...port 2 32 1 1 On delivery checking the system 2 35 1 2 Unloading machine and transporting to the installation site 2 35 Transport of TLC 1005 basic machine 2 36 Base for machine body 2 39 Machine tabl...

Страница 10: ...sing optics 3 32 Central lubrication 3 35 Instrument panel 3 36 4 2 The laser 3 38 Targeting laser 3 39 4 3 Electrical installation 3 40 Safety interface optional 3 40 Digital user interface optional...

Страница 11: ...Z axis brake switch 4 21 2 Operating panel with color display 4 22 2 1 Control elements on the machine 4 23 2 2 Control elements of the control system 4 30 3 ASCII keyboard 4 34 Part 2 User interface...

Страница 12: ...ts for TLF laser statuses 2 4 74 4 5 PRODUCTION Tables 4 75 Laser technology 4 75 Laser power cycles 4 86 Welding table 4 88 Tube section technology table 4 93 4 6 PRODUCTION Summary production plan 4...

Страница 13: ...ty 4 149 7 1 Zero point offset 4 149 8 MAINTENANCE INITIAL START UP activity 4 151 8 1 MAINTENANCE INITIAL START UP Data backup 4 151 8 2 MAINTENANCE INITIAL START UP Display 4 152 8 3 MAINTENANCE INI...

Страница 14: ...rive brakes 4 179 3 6 Releasing the Z axis drive brake 4 180 4 Executing a program 4 181 4 1 Calling up and starting a program 4 181 4 2 Stopping a program during machining 4 182 4 3 Aborting a progra...

Страница 15: ...4 210 12 Electrically driven safety doors 4 210 12 1 Opening the lift door 4 211 12 2 Closing the lift door 4 211 12 3 Referencing the safety door 4 212 12 4 Referencing the safety door 4 213 12 5 Cl...

Страница 16: ...e program manager 4 233 17 Managing NC programs 4 234 17 1 Displaying NC text 4 234 17 2 Editing NC text 4 235 Searching for a block in the NC text 4 235 Searching for a function in the NC text 4 235...

Страница 17: ...setting the focus position 5 25 Adjusting the setting on the cutting head 5 29 Determining focus position f 0 5 30 Correcting focus position 5 32 6 Adjustment work on the welding head 5 33 6 1 Install...

Страница 18: ...uring probe 5 83 14 Welding wire feed optional 5 86 14 1 Inserting welding wire 5 86 15 Setting the rotary axis optional 5 90 15 1 Shifting the rotational axis horizontally in X direction 5 90 15 2 Ad...

Страница 19: ...on basic machine 6 19 4 2 Maintenance of compact dust extractor 6 23 5 Maintenance of pneumatic components and filters 6 30 5 1 Instrument panel 6 30 5 2 Maintenance on basic machine 6 36 5 3 Mainten...

Страница 20: ...5 1 Auxiliary tools and materials 7 8 5 2 Maintenance work 7 11 6 RF generator 7 18 6 1 Notes on safety 7 18 6 2 Auxiliary tools and materials 7 19 6 3 Construction of RF generator 7 19 6 4 Short cir...

Страница 21: ...onal equipment for aligning 8 2 2 System example 8 3 3 Aligning the light beam 8 4 4 Setting mirror 8 6 5 Cross hairs to cut out 8 7 Chapter 9 Noise levels Test certificate TLC 1005 1 Mess Test certif...

Страница 22: ...0 22 Table of Contents B337EN00 DOC...

Страница 23: ...1...

Страница 24: ...sures to be taken by the user operator 1 6 Observe information and warning plates 1 6 Instructing personnel 1 6 Care needed while operating the machine 1 7 Eliminating malfunctions during operation 1...

Страница 25: ...23 5 3 Dangers due to laser radiation 1 24 5 4 Protection against radiation 1 25 Measures to be taken by the user owner 1 25 Measures taken by the manufacturer 1 27 5 5 Hazardous substances 1 30 Dust...

Страница 26: ...and CE label Type plate and CE marking are located on the front of the machine body As the manufacturers of this machine we wish to use this comprehensive safety chapter to acquaint you the owner wit...

Страница 27: ...esponsible for the transportation installation start up operation maintenance and cleaning of the machine and for the repair of malfunctions on the machine 3 Operating safety The machine is built usin...

Страница 28: ...n must comply with the national regulations valid in the country where the machine is operated The user is responsible for compliance with these laws The following is not permitted Laser cutting of pl...

Страница 29: ...instructed personnel only Work on electrical pneumatic hydraulic and laser specific equipment may only be carried out by specially trained specialists The following measures must also be carried out b...

Страница 30: ...so be tested for proper functioning If the arrangement of light transmitter and light receiver has been changed After all maintenance and service work on a light barrier The operator must always make...

Страница 31: ...persons authorized by the user may only operate the machine if it is in perfect condition The user must set up the machine in accordance with the installation plan and the installation conditions The...

Страница 32: ...he respective pressure gauge at the instrument panel In the 3 D workspace of the machine there is a general risk of collision between the motion unit Z clamping sleeve and processing optics and custom...

Страница 33: ...If the malfunction cannot be eliminated using the operating panel press E STOP 4 Correct the malfunction with a brief intervention into the machine 5 If there are malfunctions which need to be elimin...

Страница 34: ...d or lost A sample with the required data in accordance with EN 378 is contained in the operator s manual of the cooling unit An installation log is to be maintained A sample is contained in the opera...

Страница 35: ...and accessories The instructions for using the appropriate operating materials in particular lubricants and cleaning agents must be observed If a safety specifications sheet European Guideline 91 155...

Страница 36: ...he federal states specify how this precautionary principle should be followed Information on water protection Water pollutant substances Lubricants Water hazard class WGK 2 Volume of the water polluta...

Страница 37: ...ontainer for each material group and label it When the processing program has been completed wait until the end of the lag time for the suction unit and change the container Regularly maintain the com...

Страница 38: ...e in the filter plates triggers an acoustic and a visual alarm The CO2 fire extinguishing unit is automatically triggered The following measures should then be taken 1 Switch off the MAIN SWITCH of th...

Страница 39: ...ased The following then occurs automatically The laser beam is switched off The beam trap is closed The axis motion is stopped The cutting gas and protective gas supply is interrupted To switch the ma...

Страница 40: ...2 E STOP on the teach panel 3 E STOP on the control panel E STOP impact buttons Depending on the model there are an additional E STOP impact buttons on the unit At the operating panel of the electrica...

Страница 41: ...3600 min C axis 5 rpm 1800 min A axis 5 rpm 1800 min Laser switches automatically to LASERTEST To be able to move the axes in automatic mode the pulse trigger switch must be permanently pressed As so...

Страница 42: ...ngs Follow the directions and prohibitions of the warnings They are for your own protection Warnings contain A symbol A signalling word Information about the source and type of danger Precautions you...

Страница 43: ...c fields Signalling words The warnings are indicated by one of the following key words Danger Warning Caution Meanings of the signalling words are as follows indicates great danger If this is not avoi...

Страница 44: ...Danger of injury Risk of injury Risk of injury Due to being caught or wound in Motion of the movable workstation Pallet transport optional Movement of the round table optional Danger of injury Risk of...

Страница 45: ...igned to Laser Class 4 Danger of injury Do not look over the lift partition panel Do not climb up onto objects or support tables in the working area Danger from substances Through contact with or by i...

Страница 46: ...orkpiece in working position No personnel are in the machine s danger zone Note The danger class of the laser system in normal mode is class 1 Service mode concerns laser operation for setting and ser...

Страница 47: ...ol and laser class 4 warning sign Wavelength 10 6 m Laser class 4 Technical data for CO2 laser Warning Invisible high energy laser radiation Severe skin burns and eye injuries may occur Severe impairm...

Страница 48: ...tor are stated in the European norm EN60825 1 Radiation safety of laser systems and other similar international norms Additionally each country s regulations apply For the jurisdiction of laws in the...

Страница 49: ...over at least Instruction of personnel in the operating procedures of the laser Correct application of laser protection Necessity of personal protection Procedures involved in documenting accidents Bi...

Страница 50: ...red radiation caused by the reflection of the laser beam from the workpiece is effectively absorbed by the safety cabin The red laser warning lamp on the safety cabin indicates that the laser is ignit...

Страница 51: ...Laser warning symbol and information sign indicating invisible laser radiation of laser class 4 INVISIBLE LASER RADIATION CLASS 4 LASER MAX C W OUTPUT CARBON DIOXIDE LASER 10 6 m Sign 5 Identificatio...

Страница 52: ...B337EN01 DOC Laser processing 1 29 The circled numbers in the following display indicate the numbered signs listed in the previous section Schematic illustration of machine signs Fig 17160...

Страница 53: ...rs are set optimally Apart from the cutting parameters the type of material also has an important influence on the volume of emission For this reason the emission quantity during the machining of mild...

Страница 54: ...mg m Acetaldehyde 0 007 0 005 90 Acetone 0 111 0 204 2400 Butanol 0 334 0 022 300 Butyl acetate 0 081 0 007 950 Decane 0 060 0 004 No limit value Ethyl acetate 0 237 0 002 1400 Ethyl benzene 0 034 0 0...

Страница 55: ...onene nonadiene N decane 1 decene decadiene N undecane 1 undecene undecadiene Further n alcane 1 alcanes diene pairs Toluene Ethyl benzene L limonene N butyl benzene sulfonamide Measurements of exhaus...

Страница 56: ...position of the lens by absorption of laser radiation e g due to contamination or pits on the lens Note If a laser power of 2500 watts is used for operations make absolutely sure that the lens in the...

Страница 57: ...ouching decomposition products can damage your health Press E STOP Leave the area surrounding the machine Wait at least 30 minutes for the reaction to die off Clean the cutting head mirror and beam gu...

Страница 58: ...mit the invoice number or delivery order number under which the lens was purchased at TRUMPF If these details are not specified acceptance of the return goods will be refused 5 7 Hazards caused by fla...

Страница 59: ...ttached at the following points Discharge path at the resonator X51 terminal box in front of the telescope cover Auxiliary ignition in front of the telescope cover Switch cabinet of the RF generator M...

Страница 60: ...tor is operated as intended Compliance with the guidelines EMC guideline for limits on radiation according to EN 55011 is ensured by taking constructive measures Warning Risk to health from radiation...

Страница 61: ...1 38 Laser processing B337EN01 DOC...

Страница 62: ...2...

Страница 63: ...onsole on the machine body Lasers of large series on base TLF 2000 TLF 2700 TLF 3200 TLF 4000 TLF 5000 TLF 6000 TLF 8000t TLF 12000t The TLC 1000 and TLC 1005 are systems that are designed for laser c...

Страница 64: ...reducer 2 13 Laser gas supply from cylinders 2 14 Central laser gas supply fixed piping 2 14 2 2 Cutting gases 2 15 Purity 2 15 Gas consumption 2 15 Supply lines to cutting gas supply 2 18 Cutting gas...

Страница 65: ...checking the system 2 35 6 2 Unloading machine and transporting to the installation site 2 35 Transport of TLC 1005 basic machine 2 36 Base for machine body 2 39 Machine table 2 40 Base plate 2 40 Sy...

Страница 66: ...ter are fulfilled If this is not the case the TRUMPF service personnel will not be able to put the machine into service The machine is put into service by TRUMPF service technicians This includes Alig...

Страница 67: ...d the basic machine may not exceed 10 mm The changes resulting from tilting the machine should not pro duce laser beam migration of more than 0 5 mm on the lens The entire installation surface for the...

Страница 68: ...rt bracket for the working area X 1250 mm X 2000 mm X 3000 mm X 4000 mm approx 5000 approx 6000 approx 9000 approx 11000 The weight is distributed on 6 wedge mounts area 120 mm x 175 mm or 8 wedge mou...

Страница 69: ...n of weight Machine body including support bracket and laser unit1 For laser Small series Large series approx 4200 approx 5100 Weight is distributed on 4 wedge mounts surface 120 mm x 175 mm The max l...

Страница 70: ...net for pallet changer optional approx 200 The edges support the main load Laserpac approx 300 The edges support the main load Transformer optional approx 250 The edges support the main load Compact d...

Страница 71: ...degreasing units If the ambient temperature is between 35 C 43 C the system must be equipped with the tropical version of the laser The control system is cooled by inner air circulation in the closed...

Страница 72: ...clear gas duct of the compact dust extractor The pipeline must be configured as follows Maximum of two 90 bends radius diameter x 1 5 Max length 10 m Tube diameter 250 mm Flange design according to D...

Страница 73: ...installation of cooling unit A weather protection cover is necessary if the cooling unit is to be installed outdoors In order to allow access for maintenance and repair work comply with the minimum d...

Страница 74: ...he relevant norms e g DIN 477 No 6 DIN EN 559 DIN 8541 part 3 VBG 15 VBG 62 46 47 Warning Gas conduits and electrical cables laid out in the same cable duct A short circuit could cause damage to a gas...

Страница 75: ...1 32 x 1 14 according to DIN 477 no 10 Pressure reducer specifications3 Type Admission pressure bar Back pressure range bar Min flowrate Nm3 h Shut off valve purge valve two stage with metal membrane...

Страница 76: ...manually or automatically The following demands are made on fixed piping Copper or stainless steel pipes refrigerator quality must be used for the fixed piping Have the piping done by qualified profes...

Страница 77: ...Duration of the laser cutting To help you get a rough estimate of the potential cutting gas consumption consumption values with standard and high pressure cutting are shown below For a differentiated...

Страница 78: ...minimum line pressure available at the connection point to the machine is 8 bar with gas consumption of 10 Nm3 h a nozzle 1 7 mm and 6 bar cutting gas pressure p b a r 0 2 4 6 8 1 0 0 1 2 3 4 5 6 d 1...

Страница 79: ...ailable at the connection point to the machine is 27 bar with a gas consumption of 55 Nm3 h a nozzle with 2 3 mm and cutting gas pressure of 20 bar During high pressure cutting with O2 the minimum lin...

Страница 80: ...individual machines In this way the supply lines for example can be blocked off and bled during servicing using the purge valve on the connection point of the machine Note The gas temperature must no...

Страница 81: ...e banks and also for changing cylinders The switch over is carried out manually or automatically 5 Cylinder or cylinder bundles are usually installed some distance away from the laser machine For this...

Страница 82: ...in all cases Requirements for high pressure cutting with nitrogen Do not use a tapping point pressure regulator between the gas tank and the machine after the pressure regulating station A stopcock mu...

Страница 83: ...c10 bar 21 21 34 Max cutting gas pressure bar 6 12 20 Volume rate of flow11 Nm h 10 20 55 Nozzle diameter mm 1 7 1 7 2 3 Cutting gas supply machine connection 9 The safety pressure regulation system i...

Страница 84: ...vol Nitrogen N2 2 8 99 8 vol Carbon dioxide CO2 2 5 99 5 vol Welding gas purity Supply lines Note The customer must provide the supply lines for the protective gases up to the connection point on the...

Страница 85: ...he laser control cabinet The symbol on the left marks the connection point in the installation plan Electrical supply Connecting line Cable Cross section Ground wire Carried out acc to DIN EN 60204 1...

Страница 86: ...the machine is larger than the set residual current the machine must be separated from the network using an isolating transformer See EN 50178 pt 5 2 11 1 VDE 0160 For IT and TT network structures as...

Страница 87: ...nit at 400 V A at 460 V A 80 63 80 80 100 80 100 100 125 125 160 125 160 160 315 250 Connected loads of the cooling unit kVA 18 21 21 26 44 44 65 73 Fuse protection cooling unit at 400 V A 50 50 50 50...

Страница 88: ...allow connection of the machine control system to a network e g connection to a programming system If more than one machine is included in the network a personal hub network distributor is needed This...

Страница 89: ...ing equipment etc approx 30 approx 55 customized Short time max consumption over a period of 2 min once an hour at the most Nm3 h approx 65 Minimum nominal width of the supply pipelines DN13 Ring pipe...

Страница 90: ...e conducted through the B C gearbox by way of the rotational transformer Caution If the compressed air supply is switched off without a sealing gas supply connected then water could penetrate the rota...

Страница 91: ...circuits a copper and an aluminum cooling circuit For cooling water demineralized de ionized or distilled water is mandatory Cooling water must be provided by the customer at system start up Cooling w...

Страница 92: ...r to avoid impairment of the water quality The water must be transported in clean plastic containers without deposits no odors Avoid all unnecessary contact with the water e g with hands Contact with...

Страница 93: ...ith a risk of frost cooling water is mixed with the antifreeze agent purest ethylene glycol The mixing ratio depends on the temperature conditions at the actual installation site Temperature C to 15 U...

Страница 94: ...5 t Gantry crane carrying capacity 12 t or armored rollers 1 steerable 2 fixed Hydraulic hoisting jack TLC 1000 3 jacks with a carrying capacity of at least 5 t attachment height 50 mm TLC 1005 4 jack...

Страница 95: ...mm X 3000 mm 1500 2000 2500 3000 1500 1500 1500 1500 700 700 700 700 500 660 800 920 Base plate with exhaust trap without exhaust trap 1100 1100 1100 1100 500 700 500 700 210 135 Large series laser TL...

Страница 96: ...420 1420 1420 800 1400 2200 3000 800 800 800 800 800 800 800 800 2100 2100 2100 2100 2100 2100 2000 2000 970 1020 1040 1060 820 750 1520 2050 Cooling unit for laser TLF 2000 to TLF 4000 TLF 5000 TLF 6...

Страница 97: ...Suspended load Entering the danger area could lead to serious injury or death Observe relevant safety regulations regarding the handling of heavy loads Do not go under a suspended load Use tested and...

Страница 98: ...Move Y slide into position Y 0 Move Z slide into position Z 0 Position round stop and back stop optional approx 1000 mm from the right hand stopping point Mount transport securing devices on the lase...

Страница 99: ...ngth of transport unit C Stopping point of rotational moving device T Cross beam with hanging chains 1 2 Swivel bearer M36 stopping point of cross beam 4 Positioning surface for rotational moving devi...

Страница 100: ...n 4 fig 32509 must fit closely to stop position C During transport no persons are allowed in the danger zone For transport on armored rollers 1 Position hydraulic hoisting jacks at the front and rear...

Страница 101: ...to fit the length of the base and always attached symmetrically 1 1 1 1 1 Securing points corner bracket M36 Base securing points Base for machine body for working area X 1250 mm X 2000 mm X 3000 mm X...

Страница 102: ...ne or crane truck Base plate The base table is attached to 4 eyebolts M12 2 tapping holes are at the front and 2 to the rear of the support surface Caution Improper transport of the base plate can cau...

Страница 103: ...with steel bands Move pallet to the installation site using a forklift or lift truck 6 3 Installing the system Prerequisites The foundation is prepared holes and cut outs have been made in the factory...

Страница 104: ...he system is delivered X Y X Zero point line for installation in X direction Y Zero point line for installation in Y direction Bore hole for anchoring 6 holes Preparing the factory floor 1 On the fact...

Страница 105: ...ith EN 60825 1 VBG 93 14 weeks but no later than calendar week Conditions at the installation site 20 Determine the machine s final position Take into consideration space requirements using installati...

Страница 106: ...lation site connection purity compressed air requirements 4 weeks but no later than calendar week Working materials Acquire stocks of operating materials laser gases cutting gases and operating materi...

Страница 107: ...3...

Страница 108: ...ate system zero point working range 3 7 3 1 Coordinate system 3 7 1 2 Zero point working range 3 8 4 The modules of the laser cutting center 3 11 4 1 The modules of the basic machine 3 14 Machine body...

Страница 109: ...Electrical installation 3 40 Safety interface optional 3 40 Digital user interface optional 3 42 1 4 Suction unit and compact dust extractor 3 42 Suction 3 42 Compact dust extractor 3 43 2 Control sys...

Страница 110: ...required system components are configured depending on the machining process the range of workpieces clock cycles and specified quality criteria The machine is equipped with a CO2 laser of the TRUMPF...

Страница 111: ...ion A axis at R 200 mm 0 001 mm or 0 001 0 1 mm or 0 015 0 03 mm or 0 005 0 0083 TRUMPF CNC control Hard disk memory Disk drive Platform Color monitor Modem Based on Siemens SINUMERIK 840D with PCU 50...

Страница 112: ...Surface plate diameter centering diameter tapping hole Max workpiece diameter Weight n x 360 480 rpm 138 rad sec 2 3 kgm 2 with n 480 rpm 7 kgm 2 with n 220 rpm 500 kg 500 kg 0 01 0 004 400 mm 132 H7...

Страница 113: ...asers Laser power Adjustable as desired According to Laser used 700 W to 4500 W Electrical connection Total consumption depending on the laser TLF 2000 TLF 2700 TLF 3200 TLF 4000 TLF 5000 TLF 6000 TLF...

Страница 114: ...is Rotary axis optional parallel to the machine body 360 B axis Rotary movement of the processing optics around the Y axis 120 C axis Rotary movement of the processing optics around the Z axis 360 The...

Страница 115: ...ing range 2 D machining The zero point of the Z axis refers to the pivotal point in the B C gear see Fig 36720 Pos C X direction Y direction Z direction 1250 mm 1500 mm 500 or 750 mm 2000 mm 1500 mm 5...

Страница 116: ...velling range Processing optics A in mm B in mm 3 75 cutting head 140 200 5 cutting head 140 200 7 5 cutting head 140 265 Welding head f 150 mm 140 150 Welding head f 200 mm 140 200 Welding head f 270...

Страница 117: ...he workspace of the machine There is a particular risk of collision When using a Z center sleeve with a travel path of Z 500 mm under a working height of 900 mm in relation to Z 0 When using a Z cente...

Страница 118: ...laser on laser console small series laser 3 1 2 4 5 6 7 8 9 1 TLF laser on support bracket 2 Compact dust extractor 3 Switch cabinet of the machine 4 Laser cooling unit 5 RF generator 6 Switch cabine...

Страница 119: ...e base large series laser 3 2 4 5 6 7 8 9 1 1 TLF laser on base 2 Compact dust extractor 3 Switch cabinet of the machine 4 Laser cooling unit 5 RF generator 6 Switch cabinet for laser 7 Safety cabin 8...

Страница 120: ...ng of laser unit and optical components Operator s manual Cooling unit 5 RF generator Generates the high frequency energy Operator s manual and electrical circuit diagram for RF generator 6 Laser swit...

Страница 121: ...2 Back stop optional 3 Machine body 4 Rotary axis optional 5 Beam guideway 6 Motion unit X Y Z 7 Z clamping sleeve with processing optics 8 Support table Basic machine modules 1 Only for machines wit...

Страница 122: ...processing 3 Machine body Holds the motion unit beam generator beam guideway as well as all components relevant for functions 5 Beam guideway Laser beam guidance between laser unit and processing opti...

Страница 123: ...are relevant to the machine s accuracy These include Holding the motion unit X Y Z extension arm Guiding the X carriage Laser unit for small series lasers and beam guideway Mounting the safety cabin...

Страница 124: ...ith Y carriage X axis drive Z axis drive and guide The B and C axis drives the processing optics and if available the welding wire feed optional are integrated in the Z axis 1 2 3 4 1 Cantilever 2 Y c...

Страница 125: ...ared with analog feed drives guarantee high dimensional accuracy Digital drives are not subject to interference caused by electrical fields The compact design and low rotor inertia enable the highly d...

Страница 126: ...on the position of the processing optics 1 2 3 4 6 5 1 3 D workpiece 2 Device for 3 D workpieces 3 Support slats 4 Drawer 5 Basis bridge 6 Table frame Support table Standard 550 mm or 700 mm The max l...

Страница 127: ...ity the cutting and welding results will be Note Devices are not part of the machine s scope of delivery Support slats are subject to wear As required the user can cut the support slats on the machine...

Страница 128: ...that purpose 1 4 1 2 3 1 Flap 2 Suction piping connection 3 Fastening plate 4 Circumferential support slat Base plate with exhaust trough Working height above the floor 550 mm or 700 mm Dimension 110...

Страница 129: ...ntial machined support slat with spacer holes For cutting the base table has in addition an exhaust trough There is a flap on each side of the exhaust trough for removing the waste parts Suction pipin...

Страница 130: ...he rotary axis is attached to a rail assembly along the machine body and can be moved or swivelled vertically or horizontally according to the respective version Rotary table with CNC rotary axis move...

Страница 131: ...by the customer 150 100 50 150 100 50 50 100 150 50 100 150 0 0 M12x20 36x Rotary plate hole pattern The rotary axis has a rotary transmission leadthrough for con necting with water and gas supplies f...

Страница 132: ...ecting the back stop to or customized jigs and fixtures The base plate can be moved parallel to the X axis Freely rotating clamping sleeve with pneumatic stroke 100 mm incl travelling centering spike...

Страница 133: ...n favor of a structural solution The direct drive rotary axis is particularly suitable for small dimensioned workpieces which are processed at a high rpm and high acceleration This leads to the follow...

Страница 134: ...lly shifted or swivelled vertically or horizontally depending on the respective version in a manner analogous to conventional rotary axes 1 1 Surface plate Mounting on the machine body The rotary axis...

Страница 135: ...axis deflection mirror Si 3 Deflection mirror Si 4 Adaptive telescopic mirror Cu 5 Phase shifter Si 6 X Y axis deflection mirror Cu 7 Y Z axis deflection mirror Cu 8 Deflection mirror Cu in the angula...

Страница 136: ...7 9 10 8 7 1 Beam bending mirror Cu laser machine 6 X Y axis deflection mirror Cu 7 Y Z axis deflection mirror Cu 8 AutoLas Plus mirror or deflection mirror Cu in the angular gear 9 Cutting head defl...

Страница 137: ...ing water pressure The phase shifter changes the polarization of the laser light The linear polarization is converted into circular polarization All beam bending mirrors in the beam guideway as well a...

Страница 138: ...at extent The focus position is automatically adjusted to the respective material thickness and type While a program is running the focus position can be varied automatically making it possible to opt...

Страница 139: ...d with 7 5 lens The beam bending mirror in the cutting head guides the beam onto the focusing lens The lens bundles the arriving laser beam and in doing so turns it into a cutting tool The diameter of...

Страница 140: ...or from the side onto the workpiece The welding nozzle is movable in order to protect the machine in case of a collision In the case of a collision the welding nozzle swings about 15 mm out thus activ...

Страница 141: ...an extremely thin molten mass is produced which can easily result in an unstable seam Seam splitting is reduced considerably and the process consistency and quality of the welding seam is increased b...

Страница 142: ...ments Service refer to Calling up the lubrication cycle in the section Operating the machine in the Operation chapter The TC_LUBRQ cycle is used to call up and immediately start a lubrication cycle au...

Страница 143: ...el On machines with a small series TLF laser the instrument panel is located under the laser console The main operating devices can be accessed by removing the cover On machines with a large series TL...

Страница 144: ...sable filter 30 Welding beam guideway ventilation disposable filter 31 Pressure relief valve 32 Forwards HD supply unit cutting gas N2 8 32 Rear HD supply unit cutting gas O2 8 33 Lubricating pressure...

Страница 145: ...regulations in the chapter on safety must be observed TLF laser on the support bracket The following types of laser are used on the TLC 1005 Small series laser Large series laser TLF 2000 TLF 8000t TL...

Страница 146: ...tor This reduces the maintenance requirements and also the gas consumption The laser control system offers the following options Logbook function Laser power control Power cycles Frequency modulation...

Страница 147: ...technical customer service Safety interface optional The safety interface is a functional extension of the integrated interface control system also referred to as PLC With the safety interface Additio...

Страница 148: ...LD will be triggered at the machine and the following message will be generated Feed hold due to Handling system 1 safety doors or light grid 1 B5 B6 If the contact is interrupted a FEED HOLD will be...

Страница 149: ...gramming guide TLC 1000 TLC 1005 TLC 6005 4 4 Suction unit and compact dust extractor Suction There is a suction system under the support slats of the support table which consists of several suction c...

Страница 150: ...cycles for purging the filter inserts are controlled according to the jet pulse principle dependent on differential pressure An acoustic alarm goes off and the warning lamp lights up if a fire is dete...

Страница 151: ...ows rapid use of all further PC micro processors and operating systems The hardware consists of three main components whose functional units communicate with each other via accessible inter faces NC k...

Страница 152: ...lp for operation and programming provides information and explanations on the current topic Malfunctions in the operational sequence are detected by sensors and can be selected for viewing on screen v...

Страница 153: ...mming handheld device of the Siemens SINUMERIK 840D control system Teach panel The teach panel is an independent device with a complete set of operating elements It is connected control panel and used...

Страница 154: ...ach probe located in the processing optics There are different teach probes for the cutting head and for the welding head A For cutting head B For laser welding head Teach probe Note Teach in see Teac...

Страница 155: ...am Detector is an image processing system developed by TRUMPF for measuring joint positions in connection with welding applications Seam sensor camera with welding head The TSD seam sensor system is a...

Страница 156: ...ystem of the machine The measured values yielded from the image processing are transmitted to the control system The control system transforms these into axis coordinates A fundamental distinction is...

Страница 157: ...with the sheet surface The distance between nozzle and workpiece is always kept constant with flat or with 3 D processing Collisions between the cutting head and the workpiece are thus avoided The co...

Страница 158: ...accordingly You can choose to measure or process by rotating the B axis 1 1 Measuring probe Cutting head with measuring probe Dimensional and process tolerance of the measuring stylus and of the proc...

Страница 159: ...mm or 1 2 mm The coil at the Z axis and the drive at the welding head can be removed Note The rotation of the welding head around the C axis is restricted to 200 if the welding wire feeder is in use 1...

Страница 160: ...4...

Страница 161: ...tion for operating and programming the machine All information on operating the machine which can be found in the programming manual and in this chapter can be called up by pressing keys at the contro...

Страница 162: ...itch 4 21 2 Operating panel with color display 4 22 2 1 Control elements on the machine 4 23 2 2 Control elements of the control system 4 30 3 ASCII keyboard 4 34 Part 2 User interface 4 36 1 User int...

Страница 163: ...Switch elements for TLF laser statuses 2 4 74 4 5 PRODUCTION Tables 4 75 Laser technology 4 75 Laser power cycles 4 86 Welding table 4 88 Tube section technology table 4 93 4 6 PRODUCTION Summary prod...

Страница 164: ...6 1 NC Editor 4 139 6 2 NC program management 4 141 6 3 File management 4 143 6 4 Outputting NC programs from the management system 4 145 6 5 Selecting NC programs 4 147 7 Tooling activity 4 149 7 1 Z...

Страница 165: ...cies 4 176 2 1 Triggering E STOP 4 176 2 2 Cancelling E STOP 4 176 3 Eliminating malfunctions 4 177 3 1 Triggering FEED HOLD 4 177 3 2 Acknowledging FEED HOLD 4 177 3 3 Acknowledging FEED HOLD after a...

Страница 166: ...10 Support table indexing 4 205 10 1 Indexing support tables 4 205 10 2 Undoing electrical indexing 4 206 10 3 Undoing pneumatic indexing 4 206 11 Optional Driving pallet changers 4 207 11 1 Coupling...

Страница 167: ...YWHERE1 4 227 15 4 Querying the software version 4 227 16 Managing master files 4 228 16 1 Uploading an NC program from the disk drive 4 228 16 2 Uploading an NC program from the hard disk 4 229 16 3...

Страница 168: ...Creating a message text 4 241 20 2 Assigning a message text 4 242 20 3 Splitting up an interruption period 4 243 20 4 Evaluating machine data 4 244 21 Evaluating the ODC interface 4 245 21 1 Opening a...

Страница 169: ...ating devices 1 Control elements other than on the operating panel 1 1 Control elements of the basic machine 2 1 3 1 MAIN SWITCH 2 E STOP on the teach panel 3 E STOP on the control panel Control eleme...

Страница 170: ...vements of the machine pallet changer and any other available devices The cutting gas and or the cutting gas supply is interrupted Closes the beam trap and switches off the laser beam Immediately cuts...

Страница 171: ...nt Explanation Parallel interface for connecting peripheral devices e g to data backup Service socket Voltage is also present even after MAIN SWITCH OFF 31 2 Floppy disk drive for data transfer Teach...

Страница 172: ...ically driven safety doors can be opened and closed manually using switch or control elements on the safety cabin or automatically by means of the machining program Safety door control panel TLC 1005...

Страница 173: ...cessary OPEN Electrically driven safety door has been applied E STOP is not active Door is not moving The safety door is opened by pressing the button SELECTOR SWITCH is at 1 Only the left hand workin...

Страница 174: ...the machine control panel control panel user interface and is used exclusively for teach in programming All the actions required for teaching can be carried out from the teach panel TRUMPF has extend...

Страница 175: ...he switch cabinet of the laser Fig 27492 Key switches on the laser switch cabinet Danger of electrical shocks The safety circuit of the machine has been bypassed All live components carry dangerous ch...

Страница 176: ...RF generator etc will not activate the E STOP active The safety circuit of the system is active Opening a door switch cabinet RF generator etc activates the E STOP Master Control off The power supply...

Страница 177: ...esignation of the NC axes pallets Fig 31106 Each start post is provided with an E STOP switch and a foot switch for acknowledging the respective light barriers Manually via switch elements or via exte...

Страница 178: ...final position The pallets travel in work position towards a fixed stop They are not indexed in work position Danger of persons being struck or crushed in the area of the travelling tables Before pre...

Страница 179: ...device is open Undefined status if button flashes at 2 Hz Button flashes at 4 Hz for transition between clamping and releasing The CLAMP button is disabled after pressing the ACKNOWLEDGE LOADING butt...

Страница 180: ...the pallet manually into loading position The pallet keeps moving as long as the button is pressed down The pallet is stopped automatically once the final position has been reached Button flashes whi...

Страница 181: ...ry switch in the switch cabinet of the machine Fig 31042 Caution As soon as and for as long as the rotary switch is at ON the Z axis will move down without braking until it reaches the stop Z 0 It is...

Страница 182: ...ion B337ENE4_1 2 Operating panel with color display N10 N20 1 0 7 4 2 8 5 3 9 6 Esc LASER TEST LASER LASER 1 3 2 1 Operating devices of the machine 2 Color display 3 Operating devices of control syste...

Страница 183: ...ON OFF 8 START 14 KEY SWITCH 2 FEEDRATE POTENTIOMETER 9 KEY SWITCH TEACH PANEL 3 ESTABLISH HOME POSITION BEAM BLOCK 15 LASER ON OFF 4 JOG MINUs 10 FEED HOLD 16 BEAM ON OFF POTENTIOMETER 11 KEY SWITCH...

Страница 184: ...d by E STOP impact button and errors which actuate E STOP With MACHINE OFF The button flashes The power supply for the drives is switched off JOG KEYS E STOP is not active FEED HOLD is not active SETU...

Страница 185: ...tton lights up as soon as the home position has been reached The illuminated button starts to flash if it is pressed again The button must be pressed every time the home position is to be established...

Страница 186: ...m block is not active The laser beam is ignited or switched off by pressing this button Button is lit up as long as the beam is ignited LASER TEST LASER TEST FEED HOLD is not active The LASER test mod...

Страница 187: ...de Feedrate with simultaneous axis motion 0 85 m min Screen display of the respective travel speed in percent and in m min E STOP None Pressing the impact button Stops all path movements of the machin...

Страница 188: ...ITCH BEAM BLOCK None The safety circuit of the laser is inter rupted by turning the key switch Neither the pulse switch nor interface signals or the user interface can be used to ignite the laser beam...

Страница 189: ...switched on or off by turning the key switch With teach panel active The machine can now only be operated by means of the teach panel LASER TEST is set automatically and the beam trap cannot be opene...

Страница 190: ...ASER 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 14 1 DIAGNOSTICS 8 ESCAPE 15 FOCUS MENU 2 MAINTENANCE INITIAL START UP 9 ENTER 16 EXIT WINDOWS 3 TOOLING 10 DIGIT BLOCK 17 HELP 4 PROGRAMMING 11 PA...

Страница 191: ...ds The buttons of the activated activity fields are illuminated PRODUCTION SETUP N10 N20 PROGRAMMING TOOLING MAINTENANCE DIAGNOSTICS EXIT WINDOWS None Pressing the EXIT WINDOWS button will shut down t...

Страница 192: ...election within the menu bar FOCUS MENU None The cursor moves to the menu bar at the top edge of the screen if the FOCUS MENU key is pressed A menu can be selected and confirmed with ENTER PAGE UP PAG...

Страница 193: ...d again with the same key CURSOR keys Cursor is on the screen The cursor buttons are used to move the cursor left right up or down on the screen The focus can be advanced element by element within a d...

Страница 194: ...ment of the most important special keys is listed below F1 F1 is used to call up the online instruction guide F2 F9 These function keys are used for the softkey functions displayed at the bottom of th...

Страница 195: ...his key and simultaneously enter a letter the letter appears in upper case INSERT Text passages previously marked and copied or cut out can be inserted at any position using the INSERT key DELETE The...

Страница 196: ...the available topic blocks from which individual topics can be selected The menu bar is selected by pressing the FOCUS MENU key The desired topic can be selected there using the cursor keys The select...

Страница 197: ...OG Machine in JOG submode SETUP activity Laser beam on beam trap closed AUTO Machine in AUTOMATIC submode PRODUCTION activity Laser beam on beam trap open MDA Machine in MDA submode Manual Data Automa...

Страница 198: ...one or more separate frames Depending on the activity field selected are opened and current system statuses e g axis positions feed rate etc are displayed Individual fields can be selected using the...

Страница 199: ...UTOMATIC submode The machine can only operate in the PRODUCTION activity field in AUTOMATIC submode This machine submode is indicated by the AUTO symbol in the status bar of the user interface If an N...

Страница 200: ...selected with the six buttons to the right of the screen or via the menu bar of the user interface The activities can be divided into three groups Group 1 PRODUCTION SETUP Definition Parts programs c...

Страница 201: ...um of three keys can be illuminated at the same time Group 2 N10 N20 PROGRAMMING MAINTENANCE INITIAL START UP TOOLING Analogous to the activities of group 1 the subordinate activities PROGRAMMING and...

Страница 202: ...ions actual positions of these axes are displayed in the machine coordinate system MCS The remaining distance which the respective axis has to travel in order to reach the programmed setpoint is speci...

Страница 203: ...ve axis has to travel in order to reach the programmed setpoint is specified in the third column of the table Geometry axes Distance to go nominal value actual value The unit of measure with which the...

Страница 204: ...with the START button Program status running is also displayed if a feed block or read in block has been issued if feed rate correction is set to 0 if the axis monitoring system is triggered or if the...

Страница 205: ...tched off with the Laser ON OFF button the automatic shutdown cycle will start and the resonator status Run down will be displayed At rest once the shutdown cycle has been completed the resonator will...

Страница 206: ...igger switch The beam is switched off automatically by the control system after this time has expired Laser power displays the programmed laser output as a percentage of the rated laser output Gating...

Страница 207: ...ed on the left hand side of the monitor parallel to the single job It is possible to select all of the switch element groups which belong to the PRODUCTION activity the switch elements can be operated...

Страница 208: ...eet job has been released for processing Blocked the sheet job will not be taken into account during processing Ended the execution of the sheet job has ended Actual Required Main program the program...

Страница 209: ...tines are in the first line The current position of the machine in the NC program section block number during the execution is displayed in the second line Program data The required number of program...

Страница 210: ...ion in the 3 D working area Selection display Press the Display selection softkey in order to display information and switch elements on the left hand side of the monitor parallel to the processing pr...

Страница 211: ...Instead of the automatic loading or unloading procedure manual loading or unloading is generated without the machine having to stop and issue an error message The deactivated components can still be o...

Страница 212: ...a in front of the block number are ignored during the program sequence Test feed rate the fixed setting feed rate value is 5000 mm min If Test feed rate is activated If the programmed feed rate is gre...

Страница 213: ...however only possible in the activity SETUP Correct rapid feed The correction switch for the feed rate also affects the rapid feed rate Programmed stop the program execution is stopped at the block i...

Страница 214: ...an alarm window is opened containing the requirements for successfully switching over the switch element White green Switch over was successful The switch status described in words on the left is acti...

Страница 215: ...AS characteristic curve The DIAS characteristic curve can only be recorded if the distance control system is switched on Distance control system press the switch to switch the distance control system...

Страница 216: ...he respective task Collision recognition press the switch element when the reaction time of the distance control system is to be modified The reaction time of the distance control system after a recog...

Страница 217: ...ng the applied delay of about 10 s The machine functions are idle during this time OFF There will be no pause when changing the type of gas or switching the gas pressure between piercing and cutting m...

Страница 218: ...on dialog box e g for mode shots or with SERVICE MODE KEY SWITCH ON Zero point memory press the switch element to fill edit or delete the zero point memories G54 G55 G56 or G57 for individual axes or...

Страница 219: ...brakes of the X and Y axes Closed Released Lubrication cycle status status display the status of the major automatic lubrication cycle will be displayed Off Requested Switch on On Delay time Activated...

Страница 220: ...4_3 Welding switch elements Fig 27965en Welding switch elements Welding head release press this switch element to cancel E STOP after a collision involving the welding head during machining The axes a...

Страница 221: ...Safety door open press switch element in order to open the safety door This switch element has no effect if the safety door has been isolated Undefined In motion Open Closed Open left Open right Safe...

Страница 222: ...off and back on again The required reference run then starts auto matically Isolate safety door press switch element to isolate safety door The safety door can only be isolated in a static condition N...

Страница 223: ...tus of front safety door Status display the status of the front safety door is displayed Closed In motion Open Status of right safety door Status display the status of the right hand safety door is di...

Страница 224: ...applied to the machine the status of the door is displayed Left pallet changer status display switch elements Fig 27777en Closed Undefined Switch elements of the left pallet changer Position table X 1...

Страница 225: ...play the coordinates of the table position are displayed Position table Y 1 Status display the coordinates of the table position are displayed Position table Y 2 Status display the coordinates of the...

Страница 226: ...ation B337EN4_3 Right pallet changer status display switch elements Fig 27779en Switch elements of the right pallet changer Position table X 2 Status display the coordinates of the table position are...

Страница 227: ...ricat count press the switch element to reset the lubrication counter to zero No of lubrications the number of major lubrication cycles which have been carried out will be displayed Number of Z lubric...

Страница 228: ...auto matic mode as long as no other function has been programmed for the suction unit in the NC program The applied default setting of the vacuum flaps can be changed in JOG mode The selected setting...

Страница 229: ...ning program depending on the position of the processing optics Closed Open Suction hose status optional Status display status of the flap for the suction unit interface provided by the customer Close...

Страница 230: ...hine Separated support tables can be moved into the working area either separately one after the other or together after being coupled Indexing is actuated as soon as the table tables is are in the ri...

Страница 231: ...if you want to index the table tables Disabled during active teach mode or the execution of a program The last switch element status active or inactive is retained Left index active actuate this switc...

Страница 232: ...his switch element to active if you want to index the table tables Disabled during active teach mode or the execution of a program Indexing status left Status display Index released 2 way index both i...

Страница 233: ...ff Slow purge actuate this switch element if you want to check whether the slow purge is switched on or off Fast gas supply actuate this switch element if you want to check if gas supply fast is switc...

Страница 234: ...ther the turbine power supply is switched on or off Turbine 1 Start actuate this switch element if you want to check whether turbine 1 start is switched on or off Turbine 2 start the switch element is...

Страница 235: ...ring the execution of an NC program on the machine a table from which the data is accessed by the control system is selected by means of a defined table call instruction Parameters such as cutting typ...

Страница 236: ...ng parts will be flushed with gas when the gas is changed between piercing and cutting in accordance with the value entered The cutting gas is used for purging The same gas pressure is used as for cut...

Страница 237: ...quired for machines with AutoLas Plus General cutting Manual setting dimension 7 setting dimension in mm States the position of the focus relative to the nozzle tip This value has to be set manually a...

Страница 238: ...4 78 Operation B337EN4_3 Fig 39422 Fig 39423en Cutting a large contour Cutting a medium contour...

Страница 239: ...he dimension is set automatically via the AutoLas Plus facility Laser output output of the laser in watts with which the programmed machining will be carried out This parameter is not effective if TC_...

Страница 240: ...ameter is not required for machines without AutoLas Plus Piercing General AutoLas Plus 9 setting dimension AutoLas Plus setting dimension in mm States the position of the focus relative to the nozzle...

Страница 241: ...ber of the ramp cycle which is executed when piercing the material Nozzle distance distance between the lower edge of the nozzle and the material surface in mm Blow out time this function is not avail...

Страница 242: ...izing Nozzle distance distance between the lower edge of the nozzle and the material surface in mm Laser output output of the laser in watts with which the programmed machining will be carried out Thi...

Страница 243: ...r edge of the nozzle and the material surface in mm Laser output output of the laser in watts with which the programmed machining will be carried out This parameter is not effective if TC_ACL is progr...

Страница 244: ...hining will be carried out This parameter is not effective if TC_ACL is programmed for channel 1 Gating freq frequency in Hz with which the laser works 100 99000 Hz This parameter is not effective if...

Страница 245: ...data input by pressing ENTER Switch between the input fields with TOGGLE Management Press the Management softkey in order to administer laser technology tables copy delete tables or reset table value...

Страница 246: ...ions in automatic mode or after being previously selected in manual mode All parameters required for creating time dependent laser power cycles are stored in these tables Parameters can be subsequentl...

Страница 247: ...ate the Cycle number softkey to go directly to the cycle number parameter in order to for example repeat an entry Active cycle Actuate the Active cycle softkey to select the cycle currently active Cyc...

Страница 248: ...are stored in these tables The table programmed in the TC_LASER_WELD_ON cycle is accessed when executing an NC program Welding table names consist of a maximum of 10 alphanumeric characters and must b...

Страница 249: ...ace Nozzle nozzle used notes space Pre warming time time in seconds during which the laser beam is switched on with the beam trap closed Pre warming output power in watts at which the laser beam is sw...

Страница 250: ...en optional flow rate in l min 0 gas is inactive 0 gas is active When quantity regulation valves are utilized optional the flow rate must be entered Other shield gas optional flow rate in l min 0 gas...

Страница 251: ...flow rate in l min 0 gas is inactive 0 gas is active When quantity regulation valves are utilized optional the flow rate must be entered Other shield gas flow rate in l min 0 gas is inactive 0 gas is...

Страница 252: ...he data groups without having to scroll from page to page Page Press the Page softkey to go directly to the selection field of the welding technology data package Parameter Actuate the Parameters soft...

Страница 253: ...g TPT 1 Fig 30936en Tube section technology table Cross section identification system for the geometry of the tube The default value 0 becomes effective if no value is entered Page 2 Cutting around co...

Страница 254: ...uated for each step Fig 30937en Cutting around corners Programmed nozzle distance Step 1 the actual nozzle distance is increased by the value entered when the distance control system is actuated for S...

Страница 255: ...he data groups without having to scroll from page to page Page Press the Page softkey to go directly to the selection field of the welding technology data package Parameter Actuate the Parameters soft...

Страница 256: ...t jobs can only be generated from NC programs which are available in the NCU in split form Exactly one NC program is allocated to each sheet job The following are determined in the sheet job or 14 Val...

Страница 257: ...be taken into account during processing Ended the execution of the sheet job has ended Actual Required Name the display shows the name of the sheet job Any character or number sequence can be entered...

Страница 258: ...h to erase a sheet job from the production plan sums Set status Press the Set status softkey if you wish to change the status of the selected sheet job Press the softkey repeatedly until the desired s...

Страница 259: ...locked the sheet job will not be taken into account during processing Active the sheet job is currently being processed Ended the execution of the sheet job has ended Actual Required Name the display...

Страница 260: ...hine Note If a pallet changer is applied at the system then the Summary production plan is in effect Sheet jobs can only be generated from NC programs which are available in the NCU in split form Exac...

Страница 261: ...aused after processing of the sheet job Blocked the sheet job is not enabled for processing and will not be processed The status needs to be set by the operator Ended the execution of the sheet job ha...

Страница 262: ...ressed again for confirmation Modifying sheet job Press Modify sheet job softkey to modify the data of a sheet job in the production plan Delete sheet job Press the Delete sheet job softkey to delete...

Страница 263: ...ns at the press of a button without having to know the respective NC functions Only those switch elements can be actuated which are appropriate for the current operation situation and can be carried o...

Страница 264: ...the DIAS characteristic curve The DIAS characteristic curve can only be recorded if the distance control system is switched on Distance control system press the switch to switch the distance control s...

Страница 265: ...the respective task Collision recognition press the switch element when the reaction time of the distance control system is to be modified The reaction time of the distance control system after a reco...

Страница 266: ...as or switching the gas pressure between piercing and cutting machining will resume at once On A TIMER will be started when changing the type of gas or switching the gas pressure between piercing and...

Страница 267: ...ntification connector of the welding head is installed The same applies if no processing optics are installed and no optics have been selected in the Head selection dialog box e g for mode shots or wi...

Страница 268: ...Part 3 Operating the machine section Filling zero point memories G54 to G57 Auto shutdown press the switch element in order to switch the auto shutdown on or off ON after the processing program or a j...

Страница 269: ...switch elements Type of gas press the switch element to select a gas type and gas pressure A dialog is started by pressing this switch element Gas pressure display of the current gas pressure Prometec...

Страница 270: ...Head selection see chapter Setting work section Changing the processing optics The default setting of this switch element is OFF Measurement functions this switch element must be pressed when using t...

Страница 271: ...configuration stage Gas Ar Weld head actuate this switch element to select the welding gas argon at the welding head Gas He Weld head actuate this switch element to select the welding gas helium at t...

Страница 272: ...r lubrication cycles which have been carried out will be displayed Number of Z lubrications the number of minor lubrication cycles of the Z axis which have been carried out will be displayed Gantry sy...

Страница 273: ...switch element if you wish to move the X1 table into loading position The following statuses are possible In loading position In work position In motion Not applied X1 table work position Actuate thi...

Страница 274: ...n loading position In work position In motion Not applied Y1 table loading position Actuate this switch element if you wish to move the Y1 table into loading position The following statuses are possib...

Страница 275: ...position In work position In motion Not applied Y2 table work position Actuate this switch element if you wish to move the Y2 table into work position The following statuses are possible In loading p...

Страница 276: ...s switch element if you wish to move the X2 table into loading position The following statuses are possible In loading position In work position In motion Not applied X2 table work position Actuate th...

Страница 277: ...move the X1 table with the JOG buttons Status table X1 The X1 table position is displayed The follow ing statuses are possible In loading position In work position In motion Not applied Release brake...

Страница 278: ...ttons Jog mode table Y2 Actuate this switch element if you wish to move the Y2 table with the JOG buttons Status table Y The Y2 table position is displayed The following statuses are possible In loadi...

Страница 279: ...elease brake table Y1 Actuate this switch element if you wish to move the Y1 table after a collision axis switch actuation The default setting of this switch element is OFF E STOP must be active in or...

Страница 280: ...o move the X2 table with the JOG buttons Status table X2 The X2 table position is displayed The following statuses are possible In loading position In work position In motion Not applied Release brake...

Страница 281: ...the suction unit The default setting of this switch element is OFF It is not possible to switch off the suction unit during the lag time of the filtering installation if the switch element is set to...

Страница 282: ...f the machine Separated support tables can be moved into the working area either separately one after the other or together after being coupled Indexing is actuated as soon as the table tables is are...

Страница 283: ...ant to index the table tables Disabled during active teach mode or the execution of a program The last switch element status active or inactive is retained Left index active actuate this switch elemen...

Страница 284: ...this switch element to active if you want to index the table tables Disabled during active teach mode or the execution of a program Indexing status left Status display Index released 2 way index both...

Страница 285: ...d either manually by means of switch elements or automatically from the NC program A maximum of three safety doors each consisting of three parts can be installed at the machine The switch elements of...

Страница 286: ...ve as long as the safety door is not referenced the switch element will continue to flash red green Reference run active Referenced Drive OFF if a malfunction occurs during the reference run this can...

Страница 287: ...ront safety doors switch element group illustrated below Fig 34599en Left safety doors Front safety doors Right safety doors Front safety doors Safety door open actuate this switch element when you wi...

Страница 288: ...cuum pump on or off Purge fast actuate this switch element to switch the valves on or off for fast purging of the resonator Purge slowly actuate this switch element to switch the valves on or off for...

Страница 289: ...if the mask is changed until this switch element is reset to OFF Turbine mains voltage actuate this switch element to switch on or off the mains voltage at the frequency converter of the radial turbi...

Страница 290: ...axis The axis marked in yellow can be moved in jog mode by means of JOG buttons Selection Press Select to change to the list of SET UP switch elements Pressure control actuate this switch element to...

Страница 291: ...de the NC axis highlighted in yellow selected by pressing the corresponding softkey can be moved manually using the JOG buttons The current actual positions are displayed in the axis table Reference p...

Страница 292: ...system adds M30 automatically The MDA submode is disabled at the control panel if the TEACH PANEL KEY SWITCH is active Fig 27969en Warning The axes travel immediately to the first axis position progr...

Страница 293: ...in this field Actions can be triggered or procedures blocked depending on the current program status Three different statuses can be displayed Program status running is displayed when a part program...

Страница 294: ...ser beam and SERVICE MODE OFF menus the laser is in one of the three operating modes for production LLS normal LLS analog LLS cycles With SERVICE MODE ON the operation modes ALIGNMENT ON and ALIGNMENT...

Страница 295: ...quired submode CW PULSING F PULSING T Duration display Laser power CW mode enter value between 75 and 100 PULSING F enter value between 1 and 100 Gating frequency PULSING F enter value between 100 Hz...

Страница 296: ...ected in Alignment on operating mode Alignment OFF Duration Enter the duration for igniting the beam using the pulse trigger switch This value may not be greater than 25000 ms Laser output CW mode ent...

Страница 297: ...hed off with the Laser ON OFF button the automatic shutdown cycle will start and the resonator status Run down will be displayed At rest once the shutdown cycle has been completed the resonator will h...

Страница 298: ...ion display of duration for beam ON with active service mode open beam trap and actuated pulse trigger switch The beam is switched off automatically by the control system after this time has expired L...

Страница 299: ...using the focus key The call up parameters can be entered directly into the selected cycle To help you edit NC texts you can use the softkeys and the integrated programming guide which provides consta...

Страница 300: ...passages you wish to insert elsewhere Mark these text passages first by pressing the SHIFT and CURSOR keys simultaneously Paste Press the Paste softkey to insert NC text passages you have copied or cu...

Страница 301: ...rogram MP contains subroutines SR these can be displayed by selecting the main program in question with the ENTER key Status origin date of creation modification and size are displayed for each progra...

Страница 302: ...Program overview softkey to switch to the list of main programs Program notes Press the Program notes softkey to enter notes on a particular program Editor Press the NC Editor softkey to view or edit...

Страница 303: ...ferred to the machine control system are stored in this directory as a master file In addition all network drives to which your control system is connected and the disk drive A are displayed In this m...

Страница 304: ...om file Press the Subroutine from file softkey to transfer a file as subroutine to the program manager The corresponding main program must however already exist Application test programs created manua...

Страница 305: ...tion You can also copy individual program sections as a file to the hard drive or to a diskette This menu appears if you press the Output program softkey within the PROGRAMMING File management activit...

Страница 306: ...the hard drive Copy file Press the Copy file softkey to copy a program section main program or subroutine as a file to the hard drive Program overview Press the Program overview softkey to switch to...

Страница 307: ...appears if you press the Select program softkey from the PRODUCTION Single job menu The list of programs is identical to that shown in the PROGRAMMING NC program management menu Only the allocation of...

Страница 308: ...ob Press the Create sheet job softkey if you wish to accept the selected NC program as a sheet job in the production plan sums Production plan Press the Production plan sums softkey to switch to the p...

Страница 309: ...system The following convention is recommended Note The distance from the machine s zero point to the center of the rotational axis A axis must be entered in the zero point memory G56 for the X Y and...

Страница 310: ...ss the Modify softkey to activate the input field The value for the selected axis is changed in the input field Confirm the entry with the ENTER key Select function Press the Select function softkey t...

Страница 311: ...defective hard drive or similar TRUMPF Customer Service must always be informed in such a case though since data is only allowed to be restored by service technicians even if the data concerned is cus...

Страница 312: ...service technicians 8 2 MAINTENANCE INITIAL START UP Display The desired language and measurement system metric inch can be selected in the display menu Fig 27983EN Softkeys Adopt language Press the...

Страница 313: ...A system status message is issued for the waiting component when the respective maintenance interval expires The real time interval appears in the interval column once a maintenance task has been ack...

Страница 314: ...ia softkeys but also the cause effect error location and measures for eliminating the error Fig 27975EN Softkeys All Press the All softkey if the list with all errors and messages is to be displayed E...

Страница 315: ...ic machine the laser and the automation components appear in the displayed mask The bits of the inputs and outputs and their respective status are displayed in the table The assignment to the names of...

Страница 316: ...us locate and if necessary solve problems Remote diagnostics must be activated on site at the control system Fig 28435EN Softkeys Start Press the Start softkey to start remote diagnostics Menu Press t...

Страница 317: ...ervice mode Note These values may only be modified by TRUMPF Customer Service or by specially trained technicians Fig 28436EN Softkeys Beam data Press the Beam data softkey if you wish to switch to th...

Страница 318: ...The established leak rate is displayed in hPa Start pressure Enter the desired pressure at which the leak test starts e g 10 hPa End pressure The prevailing pressure in the laser after the entered ti...

Страница 319: ...the comment line After the entered time has elapsed the pressure inside the laser is measured end pressure and used to calculate and display the leak rate leak rate end pressure start pressure duratio...

Страница 320: ...nd black home position symbol appears next to the corresponding system component if it is in home position Fig 32399EN Softkeys Selection Display Press the Selection Display softkey to display current...

Страница 321: ...untime However each interruption should also be assigned a reason in order to analyze machine operation precisely MDC message texts indicate exactly these reasons They are first stored by the operator...

Страница 322: ...appears You can see all available messages texts in a list You can see the four reason types Rest period Active repair time Maintenance period and Non productive operating time as well as the message...

Страница 323: ...is added to the list beneath the father text Delete MDC text To delete a message text select it from the list and then press the Delete MDC text softkey A window appears in which you are prompted to...

Страница 324: ...ee a list in the mask of all the messages of the machine control system PLC message recorded within a period of time defined by the user The following information is displayed for each message Display...

Страница 325: ...elf cannot be deleted Create modify If you wish to assign a new or a different message text to an interruption or if you wish to subdivide an interruption into periods of time select the corresponding...

Страница 326: ...ars Fig 31274EN The mask is subdivided into three sections Creating and modifying interruptions You can see the message text of the selected interruption message as well as its exact time data in the...

Страница 327: ...and the system returns directly to the Machine data collection mask Back Press the Back softkey to return to the Machine data collection mask 10 5 MDC Evaluating machine data You can have all of the r...

Страница 328: ...Create evaluation softkey The program then generates the corresponding evaluation and adds it to the list beneath the input line Delete evaluation To delete an evaluation select it from the list and...

Страница 329: ...ng information on the evaluated data appears below it Interr no the number of the interruption message Interruption text the corresponding message No the number of these messages within this period of...

Страница 330: ...auswert txt already exists in this directory it is saved under the name ausw_old txt in the same directory while the new file is being created Back Actuate the Back softkey to return to the Evaluating...

Страница 331: ...safety guidelines in the operator s manual must be strictly observed The machine may only be operated by trained personnel Calling up the online help To call up the online help Press HELP or To selec...

Страница 332: ...NU Select Help Programming guide Or press button 3 3 Press ENTER Online help is opened the table of contents for the programming guide is displayed Or context sensitive activation in the NC Editor Sel...

Страница 333: ...s of the Operating guide menu item in the Help main menu Press FOCUS MENU Select Help Operating guide Or press button 3 2 Press ENTER Online help is opened the table of contents for the user s guide i...

Страница 334: ...rt up pressure The laser is filled with laser gas and the pressure raised to working pressure The radial turbine blower is switched on The button lights up when the laser is ready for operation The LI...

Страница 335: ...oling unit and the vacuum pump are switched off The entire shutdown cycle is over after about 3 minutes The lamp in the button goes out when the laser is no longer ready for operation Press the MACHIN...

Страница 336: ...er beam is switched off The beam trap is closed All motion stops The cutting gas supply is interrupted 2 2 Cancelling E STOP E STOP is triggered by pressing the E STOP impact button Eliminate the malf...

Страница 337: ...e NC program is resumed at the point of interruption 3 3 Acknowledging FEED HOLD after a collision involving the nozzle FEED HOLD is triggered if the cutting nozzle collides with the sheet surface whi...

Страница 338: ...that the optics have been discarded and UDP OFF is triggered as a consequence Unlock the E STOP impact button Select Operation Set up JOG mode Move the axes away from the point of collision using the...

Страница 339: ...rive brakes Select SET UP Switch elements Service Select Releas brakes w o Z Press TOGGLE Press the ESTABLISH HOME POSITION button if it is flashing Press ESTABLISH HOME POSITION The axes travel to th...

Страница 340: ...eased The brake is reapplied Unlock the E STOP impact button Press the ESTABLISH HOME POSITION button if it is flashing Press ESTABLISH HOME POSITION The axes travel to the reference point of the mach...

Страница 341: ...program Select program Actuate the Select program softkey The settings at the cutting head are checked Press the START PROGRAM button The NC program is executed Prerequisite The machine is ready for o...

Страница 342: ...es Press the START button FEED HOLD is acknowledged The machine resumes operation 4 3 Aborting a program The following operation steps should be performed if an NC program is to be stopped and not res...

Страница 343: ...e in which program can be processed without the laser beam ignited LASER TEST button is lit up than on the marking test mode function Select Operation Set up Switch elements General Select Test markin...

Страница 344: ...o point is set and immediately activated for all axes by programming these commands There are two ways of filling the zero point memory for individual axes several axes or all axes Note The coordinate...

Страница 345: ...e machine coordinate system is active Continue Press Continue The TLC zero point memories G54 G55 G56 G57 mask is displayed while the control system loads the current actual positions of the axes and...

Страница 346: ...nitial screen mask once the transmission is finished Exit Abort Press Exit Abort The process is over The dialog box is closed Note the dialog is aborted if this softkey is pressed before the Adopt sof...

Страница 347: ...l axes Press All axes The TLC zero point memory all axes mask is opened Set all Press Set all The current axis positions in the Actual position field are entered in the Default position field Back Pre...

Страница 348: ...itch elements General or select Production Switch elements General Select Zero point memory Press TOGGLE The display switches to ON The TLC zero point memory initialization mask appears The workpiece...

Страница 349: ...int memory Individual axes Press Individual axes The TLC zero point memory individual axes mask is opened Select If needed press Select round Note the Select softkey can be used to switch to and fro b...

Страница 350: ...sition field are transferred to the selected zero point memory Default position becomes Defined position and thus takes effect in the NCU The TLC zero point memories G54 G55 G56 G57 mask is displayed...

Страница 351: ...zation mask appears Continue Press Continue The TLC zero point memories G54 G55 G56 G57 mask is displayed while the control system loads the current actual positions of the axes and the axis positions...

Страница 352: ...lues in the zero point memory have not yet been deleted Fig 36070en Back Press Back Adopt Press Adopt The axis positions entered in the Defined position field are set to 0 for all axes The TLC zero po...

Страница 353: ...on Switch elements General Select Zero point memory Press TOGGLE The display switches to ON The TLC zero point memory initialization mask appears Continue Press Continue The TLC zero point memories G5...

Страница 354: ...e display is changed The values in the zero point memory have not yet been deleted Example Linear axes selection Fig 36069en Back Press Back Adopt Press Adopt The axis positions entered in the Defined...

Страница 355: ...ing process for the code of the start posts begins at the pallet positioned furthest to the left The start post for this pallet is therefore assigned the code 1 This is the start post for the PCX1 pal...

Страница 356: ...therefore always checked at the start of the summary production plan This sheet job begins as soon as the control system recognizes that the codes are identical and provided the sheet job is not yet...

Страница 357: ...ctual Loca tion Pallets 10 Free 11 4711 5 3 01 PCY2 20 Free 12 4712 10 7 10 PWY1 30 Free 13 4713 5 4 01 PCY2 40 Free 14 4714 10 8 11 PCY1 PCY2 In this example the sheet jobs 11 12 and 13 are to proces...

Страница 358: ...Create sheet job Enter the job data Create sheet job Press Create sheet job The message Sheet job has been created appears in the message line Repeat these steps until all NC programs to be added to t...

Страница 359: ...is required Production Start Stop Press Production Start Stop The summary production plan is active Press ACKNOWLEDGE LOADING at the start post The pallet moves into work position The safety door is c...

Страница 360: ...ect Operation PRODUCTION Single job Production plan Press Production plan Or Select Activity PRODUCTION Production plan Production Start Stop Press Production Start Stop The execution of the summary p...

Страница 361: ...the control panel Note If a pallet changer is applied at the unit then the summary production plan is in effect instead of the production plan Sheet jobs can only be generated from NC programs which a...

Страница 362: ...et job Press Create sheet job The message Sheet job has been created appears in the message line Select the NC program Repeat these steps until all NC programs to be added to the production plan have...

Страница 363: ...to bottom Every NC program with the status free will be processed once Afterwards the status of the NC program switches to paused All of the workpieces must be loaded before the next run through can b...

Страница 364: ...t Operation PRODUCTION Single job Production plan Press Production plan Or Select Activity PRODUCTION Production plan Production Start Stop Press Production Start Stop The execution of the production...

Страница 365: ...Indexing support tables2 Select Operation Set up Switch elements Indexing Select Indexing active Press TOGGLE Set the switch element to ACTIVE Push the table tables into the working area of the machin...

Страница 366: ...t of the working area of the machine 10 3 Undoing pneumatic indexing The index pin has to be released manually The release time can be set as required by means of a pneumatic timer The index pin reeng...

Страница 367: ...to the user interface The switch elements of the components which have not been applied are in light gray in the Left pallet changer and Right pallet changer switch elements groups but are disabled T...

Страница 368: ...d Press TOGGLE The pallets are coupled The mechanical coupling pin locks into place 11 2 Separating pallets Select SET UP Switch elements Pallet changer Set Separate pallets to Separated Press TOGGLE...

Страница 369: ...allet is in motion 11 4 Moving pallets in automatic mode Press CLAMP The lamp in the button goes out Press ACKNOWLEDGE LOADING The lamp in the button goes out The CLAMP button is disabled If the light...

Страница 370: ...e electrically driven safety doors are available in different versions The electrically driven safety doors can be opened or closed either manually using switch elements or automatically by means of t...

Страница 371: ...fy obstacles within the danger zone Before opening the door the operator must make sure that nobody is within the danger zone and that a collision with the pallet changer is not possible Prerequisite...

Страница 372: ...afety door switch element switches from Active to Referenced as soon as the reference run has been carried out successfully Note The electrically driven safety doors with the MxP101 drive system from...

Страница 373: ...opened or Select SET UP Switch elements Safety doors Press Open safety door Press TOGGLE The safety door is opened 12 5 Closing the safety door At the safety cabin press CLOSE The safety door is clos...

Страница 374: ...s Front safety doors Set Isolate safety door to On Press TOGGLE The door leafs are undocked from the drive system Push the door leafs away from the obstacle by hand Set Isolate safety door to Off Pres...

Страница 375: ...ously A release run is carried out The switch element status switches to Released as soon as the reference run has been carried out successfully Further collision during the release run or internal co...

Страница 376: ...ion cycle begins immediately starting at the current axis position Risk of collision between Z center sleeve processing optics and fixture or workpiece resulting in considerable damage to property The...

Страница 377: ...e Press TOGGLE The display switches to ON The lubrication cycle is started The Lubrication cycle mask appears Fig 36071en Continue Press Continue The Current lubrication cycle configuration mask appea...

Страница 378: ...he user interface during the lubrication cycle The dialog box can be exited at any time by pressing the Close softkey This has no affect on the lubrication cycle Only the display is closed 13 2 Starti...

Страница 379: ...tarted button flashes The cooling unit and vacuum pump are switched on The pressure in the laser is reduced to start up pressure The laser is filled with laser gas and the pressure raised to working p...

Страница 380: ...ay reads 1100 hPa before turning the system off at the main switch Laser gas supply Close the shutoff valves for the laser gas supply nitrogen carbon dioxide and last of all helium 14 3 Igniting the l...

Страница 381: ...the button goes out 14 5 Opening the beam trap Press the OPEN CLOSE BEAM TRAP button The button is lit up if the beam trap is open 14 6 Closing the beam trap Press the OPEN CLOSE BEAM TRAP button The...

Страница 382: ...4 8 Setting laser operation mode Select the SET UP Adjust laser beam activity field Operation mode Press the Operation mode softkey The selected laser operation mode is highlighted in blue A program c...

Страница 383: ...ser power Select the SET UP Adjust laser beam activity field Use the focus key to select the Laser output display field 7 4 1 2 3 5 6 8 9 0 Use the keyboard to enter the desired laser output With an i...

Страница 384: ...3 5 6 8 9 0 Use the keyboard to enter the start pressure Use the focus key to select the Measuring time display field 7 4 1 2 3 5 6 8 9 0 Use the keyboard to enter the start pressure The default measu...

Страница 385: ...sures for eliminating errors are displayed Select the DIAGNOSTICS Fault diagnostics activity field An overview list of all current error messages is displayed Select the error message you wish to exam...

Страница 386: ...ion field All inputs and outputs appear on the displayed mask Example You want to check whether the 2nd bit of input E33 has been set Keep on pressing the buttons until you reach the green bar in colu...

Страница 387: ...e via modem and logs on with user name and password The machine checks the user name and password The modem connection between TRUMPF and the customer is now established Menu Actuate the Menu softkey...

Страница 388: ...achine N10 N20 Select the PROGRAMMING File management activity field Select the drive column using the FOCUS key Select the drive A using the CURSOR keys Confirm with the TOGGLE key The contents of th...

Страница 389: ...machine N10 N20 Select the PROGRAMMING File management activity field Select the drive column using the FOCUS key Select the C DH TOPSMANU DIR drive using the CURSOR keys Actuate ENTER The contents of...

Страница 390: ...te N10 N20 Select the PROGRAMMING File management activity field Output program Press the Output program softkey Select the desired program with the CURSOR keys Insert a 3 5 diskette in the disk drive...

Страница 391: ...eously displayed N10 N20 Select the PROGRAMMING File management activity field Output program Press the Output program softkey Select one or several programs SHIFT CURSOR Generate master file Press th...

Страница 392: ...0 Select the PROGRAMMING File management activity field Output program Press the Output program softkey Select the desired program part main program or subroutine using the CURSOR keys Insert a 3 5 di...

Страница 393: ...s the Delete MP SR softkey OK Press the OK softkey The NC program is deleted from the program manager of the control system together with all program parts and table entries If the NC program is also...

Страница 394: ...ired program with the CURSOR keys Editor Press the Editor softkey If an NC program consists of several parts main programs and subroutines the correct program has to be selected once again from the di...

Страница 395: ...xt Search Replace Press the Search Replace softkey Enter G90 in the input field OK Press the OK softkey G90 is marked in red in the NC text Search Re place Next If you have not yet found the desired t...

Страница 396: ...up in yellow Enter G01 into the input box OK Press the OK softkey The function G00 is replaced by the function G01 Inserting an additional line Position the cursor bar at the start of the block in fro...

Страница 397: ...t you wish to copy using the CURSOR keys The text appears in red Copy Press the Copy softkey Position the cursor bar at the start of the block in front of which you wish to insert the copied text pass...

Страница 398: ...FT Hold down the SHIFT key and mark the text you wish to delete using the CURSOR keys The text appears in red Cut Press the Cut softkey The text passage is deleted but can be reinserted at any positio...

Страница 399: ...ime the respective table is called up These changes are active in all NC programs in which the edited laser technology table is called up Position the cursor bar directly in front of the respect table...

Страница 400: ...d maintenance tasks has to be performed the maintenance task has to be acknowledged after it has been carried out as follows Select the MAINTENANCE START UP Maintenance logbook activity Select the mai...

Страница 401: ...tion refer to chapter Operation section Integrated MDR activity optional 20 1 Creating a message text New message texts can only be attached to message texts which already exist The message text to be...

Страница 402: ...DR Data The Machine data collection mask is opened A list is displayed of all message texts during the entered period of time Select an interruption Stationary message to assign to a message text to C...

Страница 403: ...Data Select an interruption Stationary message of which the time interval is to be split up Change text Press Change text The Create change MDR interruption mask is opened Select a message text Press...

Страница 404: ...nter the title in the Comments input field Evaluate Press Evaluate The title and period of time are displayed in the list field Select Evaluation Display list Press Display list All downtimes within t...

Страница 405: ...1 Opening a LOG file The operation data is saved monthly in a LOG file A data record is created for each workpiece Up to 25 000 data records can be stored per file The file name is made up of the year...

Страница 406: ...ans of a spreadsheet program such as MS EXCEL 1 Open the LOG file in MS Excel Text wizard step 1 appears 2 Select the file type Separated 3 Select Continue Text wizard step 2 appears 4 Select the tab...

Страница 407: ...reload the stored data back onto the PCU 50 on his own Machine data which have been changed in the meantime could be overwritten Prerequisite The control system starts up When the following image appe...

Страница 408: ...4 248 Operation B337EN4_8 Fig 36634 Fig 36630 4 Select Backup to ZIP press 4 5 Press Enter...

Страница 409: ...B337EN4_8 Operation 4 249 Fig 36626 Fig 36627 Backup starts 6 Enter file name press Enter 7 Press Y...

Страница 410: ...approximately 30 to 40 minutes When the memory capacity of the first ZIP disk has been reached the lower display field will start flashing When the backup has been completed the following image will a...

Страница 411: ...d not be run in normal operation when a Zip drive is connected to it 10 Press Enter 11 Switch off MAIN SWITCH in order to separate the ZIP drive from the control system and to delete temporary files 1...

Страница 412: ...4 252 Operation B337EN4_8...

Страница 413: ...5...

Страница 414: ...ecking C axis and setting reference offset value 5 7 3 2 Checking the B axis and setting the reference offset value 5 9 4 Selecting processing optics 5 13 4 1 Selecting the cutting head 5 14 4 2 Selec...

Страница 415: ...hines with AutoLas Plus 5 47 7 Determining the joint offset 5 65 7 1 Determine link offset of X and Y axis 5 67 Determining the joint offset for cutting head 5 67 Determining the joint offset for the...

Страница 416: ...in Z direction 5 91 15 3 Swivelling the rotational axis by 90 5 92 16 Setting the back stop optional 5 93 16 1 Shifting the rotational axis horizontally in X direction 5 93 17 Further service program...

Страница 417: ...nd eye injuries may occur Setting work which requires 100 laser power may only be carried out by specially trained service personnel Protective gloves and laser safety glasses must be worn during sett...

Страница 418: ...Welding head CP_OFFSET_CUT LST CP_OFFSET_WELD LST At start up After installing new processing optics for which the joint offset has not been determined Determining the joint offset of the Z axis tool...

Страница 419: ...Note All setting and maintenance work on optical components of the machine must be carried out in a clean environment and with clean hands 3 Checking and setting B and C axes To ensure the positioning...

Страница 420: ...gauge C axis reference area 1 Select Operation Set up MDA 2 Enter B0 C0 3 Press Start The B and C axes travel to 0 4 Install the dial gauge and align it to the reference area Set the dial gauge to 0 5...

Страница 421: ...9 Select C axis 10 Calculate the reference offset value If the actual value display for the C axis is in the positive range add the actual value to the application parameter If the actual value displa...

Страница 422: ...lue Prerequisite The cutting or welding head has been fully installed The C axis has been checked and set Additional equipment tools material Dial gauge and measuring probe with stand SW4 SW5 hexagon...

Страница 423: ...the measuring probe and align it to the reference area 5 Move the X axis slowly in jog mode enabling the pointer of the measuring probe to the reference area While doing so check the display on the m...

Страница 424: ...on the B C angular gear 3 Undo the clamping screw for the friction clutch in the B C angular gear until the C axis can be turned with difficulty by hand 4 Select Operation Set up MDA 5 Enter B0 6 Pre...

Страница 425: ...BS mark corresponds to the 0 reference marker again 10 Tighten the slipping clutch clamping screw hand tight Screw in the securing screw 11 Select Operation Set up MDA 12 Enter B0 C0 13 Press Start Th...

Страница 426: ...iece The axis motion will not correspond to the programmed path When the Head change switch element is selected an identification dialog will only be started if the joint offset values entered in the...

Страница 427: ...g if the wrong selection is made the control system identifies the identification connector of the welding head The dialog can be aborted by the user at any time using the Abort softkey 4 Press TOGGLE...

Страница 428: ...utting head mask Note The Axis joint offset fields will be retained in the event of a software update The Information softkey is used to open the online help The Default values softkey is used to over...

Страница 429: ...hed 4 2 Selecting the welding head Prerequisite The welding head is fully mounted The joint offset values have been determined and saved in the data management 1 Select Operation Set up Service 2 Set...

Страница 430: ...sed to open the help on a particular subject The Default values softkey is used to overwrite the current joint offset for all axes of the selected optics with the theoretical joint offset 8 If needed...

Страница 431: ...ed 10 Press Continue The joint offset is transferred to the machine data and is immediately effective in the control system NCU The Results display mask opens The current valid input range for the foc...

Страница 432: ...8 9 10 1 Unassigned 2 Cutting gas connection 3 Cooling water return connection 4 Distance control system connection 5 Measuring probe connection 6 Cooling water supply connection 7 Beam guideway venti...

Страница 433: ...off cutting head beam guideway using plugs danger of contamination 5 2 Mounting the cutting head 1 Move the Z center sleeve into a good changing position 2 Select Operation Set up MDA 3 Enter B0 C0 4...

Страница 434: ...will be directed evenly around the focus spot 1 2 a b c 1 Nozzle orifice 2 Laser beam a Laser beam centered b c Laser beam off center Centering the laser beam to the nozzle Prerequisite The cutting h...

Страница 435: ...Center it with the alignment pin 3 4 Tighten both fixing screws 4 hand tight 5 First screw in the adjusting screws 1 and position gently 6 Then screw in the dial gauges 2 and tighten hand tight 7 Res...

Страница 436: ...space in jog mode 6 Select Operation Set up General switch elements 7 Set the He Ne targeting laser switch element to OFF 8 Select CP_TAPESHOT program 9 Press START PROGRAM A mask is opened 10 Select...

Страница 437: ...d with the clamping screws 6 The sensor body and nozzle are connected rigidly The beam is adjusted by moving the sensor body 8 5 4 7 1 6 2 3 1 Adjusting screw 2 Dial gauge 3 Alignment pin 4 Fixing scr...

Страница 438: ...rea are oval After finishing centering 3 Tighten the four clamping screws 6 on the cutting insert hand tight 4 Dismantle the setting device 5 Put the protective plug onto the cutting insert 5 and tigh...

Страница 439: ...e nozzle tip Setting dimension 0 Focus is positioned below the nozzle tip Setting value and focus position Machines without AutoLas Plus On machines without AutoLas Plus the setting dimension must be...

Страница 440: ...e parameter in the General laser technology table Character istic curve Processing optics 1 5 cutting head High pressure cutting 2 5 cutting head Standard pressure cutting 3 7 5 cutting head High pres...

Страница 441: ...selection asking whether the correct setting value has been set on the cutting head If the AutoLas Plus setting from the laser technology table is outside the automatic setting range the differential...

Страница 442: ...hile it is turned Each time it snaps the height is adjusted by 0 1 mm Example The setting dimension in the laser technology table is 1 1 mm The focus adjustment screw must be turned counter clockwise...

Страница 443: ...ical value engraved for each gap defines the adjustment value by which the fixed setting value 3 mm or 5 mm has to be corrected on the focus adjustment screw The actual focus position f 0 corresponds...

Страница 444: ...mm thickness gauge for 7 5 cutting head CP_FOCUS_CUT LST service program 1 Close the door 2 Position the cutting head above the sheet 3 Activate the CP_FOCUS_CUT program 4 Press START PROGRAM A dialo...

Страница 445: ...ition 0 4 mm upwards Adjustment value 1 0 Turn the focus adjustment screw to shift the focus position 1 0 mm downwards 2 Reference the scale to the fixed setting value 3 0 or 5 0 Undo the clamping scr...

Страница 446: ...nection 4 Welding wire feed driving motor electrical connection 5 Crossjet connection 6 Cooling water supply connection 7 TSD seam sensor system or welding wire feed connection 8 Welding nozzle Instal...

Страница 447: ...r beam After cleaning or replacing the parabolic mirror The CP_TAPESHOT LST service program is used to trigger a laser pulse Additional equipment tools material Measuring magnifier 10 to 20 times enla...

Страница 448: ...r washers of the appropriate thickness between the mirror carrier and housing Spacer washers of different thicknesses belong to the standard equipment of the machine 1 3 4 5 4 6 2 7 8 1 Adjusting scre...

Страница 449: ...n X direction Undo the fixing screws on the mirror carrier Undo the hexagonal nut Adjust the adjusting screw Push the mirror carrier against the adjusting screw and retighten the fixing screws hand ti...

Страница 450: ...the parabolic mirror in the welding head After adjusting the mode or the beam After mounting a factory fresh welding head for which the focus position has not yet been determined For machines without...

Страница 451: ...focus position is corrected by the software A distinction is made between two strategies while doing so Focus search without power dependent focus shift the focus position is determined once at maximu...

Страница 452: ...lding table are preset Recommended values that can be edited by the user as needed General welding table The feed rate laser output and warm up power parameters are dependent upon the laser used these...

Страница 453: ...tool length will always need to be redetermined afterwards see Section 7 2 Determining joint offset Z axis tool length 2 3 4 mm 11 5 mm 1 A B A Welding head f 150 B Welding head f 200 or f 270 1 11 5...

Страница 454: ...mm Prerequisite The welding head is fully mounted A nominal dimension of 4 mm is set at the welding head or a sleeve with a nominal dimension of 11 5 mm is utilized The beam is centered Clean nozzle i...

Страница 455: ...for the current welding optics 14 Press Continue 15 Press following page 16 Press Start approximate search Program starts from the current axis position 11 welding seams of 40 mm length each are welde...

Страница 456: ...m 4 mm 3 mm 2 mm 1 mm 0 mm 1 mm 2 mm 3 mm 4 mm 5 mm Shorten welding nozzle un changed Lengthen welding nozzle Deviation from nominal dimension valid for Z0 10 mm nozzle distance Note The position Z0 c...

Страница 457: ...l focus position B Nominal focus position Example 19 Enter the deviation from the nominal dimension in the mask Input of deviation from nominal dimension determined mask 20 Press Apply value 21 Press...

Страница 458: ...the Z axis by the deviation which has been determined here in the example by 2 mm in the minus direction upwards because the welding nozzle is extended 2 Adjusting the welding nozzle to the deviation...

Страница 459: ..._WELD 2 Press Select program A dialog box is opened Focus search for welding heads mask 3 Select Results check 4 Press Continue 5 Press Prepare The program is aborted Note Pan the sheet or select a ne...

Страница 460: ...parameters The focus position is determined precisely The focus shift 6 dependent on the beam length and the component tolerances of the beam guidance components are equalized throughout the entire w...

Страница 461: ...4 mm thick sheet 600 mm x 150 mm St37 Gauge block 10 mm and 15 mm Utility program CP_FOCUS_WELD Note The sheet must lie completely flat on the support and is not permitted to warp during the welding s...

Страница 462: ...e 16 Press Start approximate search Program starts from the current axis position 11 welding seams of 40 mm length each are welded The nozzle distance the focus position is increased with each welding...

Страница 463: ...4 mm 3 mm 2 mm 1 mm 0 mm 1 mm 2 mm 3 mm 4 mm 5 mm Shorten welding nozzle un changed Lengthen welding nozzle Deviation from nominal dimension valid for Z0 10 mm nozzle distance Note The position Z0 cor...

Страница 464: ...l focus position B Nominal focus position Example 19 Enter the deviation from the nominal dimension in the mask Input of deviation from nominal dimension determined mask 20 Press Apply value 21 Press...

Страница 465: ...e the Z axis by the deviation which has been determined here in the example by 2 mm in the minus direction upwards because the welding nozzle is extended 2 Adjusting the welding nozzle to the deviatio...

Страница 466: ...t program A dialog box is opened Focus search for welding heads mask 3 Select Results check 4 Press Continue 5 Press Prepare The program is aborted Note Pan the sheet or select a new starting position...

Страница 467: ...S0 4 in the UP program COSTUMER_G820_TABLE Additional equipment tools material A flat oil free 4 mm thick sheet 600 mm x 150 mm St37 Slip gauge 15 mm Utility program CP_FOCUS_WELD Note The sheet must...

Страница 468: ...to a focus position offset of 5 mm The evaluation data focus position offset parameters are engraved on the sheet after welding is completed Input of the determined focus position offset mask opens 15...

Страница 469: ...e focus position offset and enter into the dialog Note The focus position offset is the amount by which the control system uses software to pan the AutoLas Plus characteristic curve Input of the deter...

Страница 470: ...program A dialog box is opened Focus search for welding heads mask 4 Select Results check after fine search 5 Press Continue 6 Press Prepare The program is aborted Note Pan sheet or edit start positio...

Страница 471: ...rammed at 100 H10 10000 for calibration point S0 4 in the UP program COSTUMER_G820_TABLE For focus search with minimum laser output The laser output has been programmed simultaneously e g H10 5500 for...

Страница 472: ...earch for welding heads mask 9 Select Start the focus search for the current welding optics 10 Press Continue 11 Press following page 12 Press Start fine search 13 Press Prepare NC program is terminat...

Страница 473: ...reference part illustrated below That means that the focus point is 2 mm too low and needs for that reason to be corrected by 2 mm X X Y Y S f 0 Foc Off 5 mm 4 3 1 0 2 1 4 3 2 S Start position Example...

Страница 474: ...djust feed rate and pre warming power to minimum laser output 24 Open the UP program COSTUMER_G820_TABLE in the NC Editor and program minimum laser output 25 Press START 26 Press Continue Program star...

Страница 475: ...ch was determined at maximum and minimum laser output Display dialog opens Entering the established power dependent focus shift mask 30 Press Continue The fine search is ended 31 Carry out monitoring...

Страница 476: ...m laser output needs to be programmed in the UP program COSTUMER_G820_TABLE Note The maximum and or the minimum laser output needs to be reprogrammed for the respective fine search it is the laser out...

Страница 477: ...Y A B 2 Foc Off 5 mm 4 3 1 0 2 1 4 3 2 A with maximum laser output B with minimum laser output S Start position Reference parts Focus position Results check The focus search is ended when the best wel...

Страница 478: ...system This is done via a selection dialog refer to Selecting the processing optics on the user interface The dialog accesses the joint offset values in the data management and transfers them upon se...

Страница 479: ...machine and processing optics These joint set values are noted in the acceptance protocol of the machine and stored in the joint offset memory at the control system The joint offset values of all pro...

Страница 480: ...ically saved in joint offset dimension data management when it is adopted Determining the joint offset for cutting head The service program CP_OFFSET_CUT LST is used to cut a sample The dimensions A1...

Страница 481: ...le distance of approx 5 mm observing start position 3 Select CP_OFFSET_CUT program 4 Press START PROGRAM A dialog box appears 5 Select the focal length Warning The axes travel directly to the entered...

Страница 482: ...pair of lines form a continuous line without any offset after the fine evaluation has been completed Each pair of lines is assigned an adjustment value The determined joint offset values are saved to...

Страница 483: ...welding head above the sheet with a 15 mm nozzle distance Use a gauge block to check or For machines with AutoLas Plus In the General welding table under the Welding focus position parameters enter 0...

Страница 484: ...g link offset of Z axis tool length Z 1 E F F Reference value F E Sheet upper edge up to the reference area for dimension E Z Offset value for Z axis 1 Reference area for bottom edge of Al housing Z a...

Страница 485: ...h element to ACTIVE Execute the selection dialog see section Selecting the processing optics 2 Select Operation Set up MDA 3 Enter B0 C0 4 Press Start The B and C axes travel to position 0 5 Position...

Страница 486: ...ue The head parameters mask opens The joint offset values currently saved for the selected processing optics are displayed 8 Enter the joint offset for the Z axis 9 Press Adopt values The joint offset...

Страница 487: ...ection B Cutting 2 Beam guideway ventilation connection 4 Cutting gas connection Z center sleeve gas and air connections 1 Plug the Crossjet 1 connector onto the beam guideway ventilation connector 2...

Страница 488: ...ble After replacing the DIAS PC system Prerequisite The cutting head is fully installed The cutting head was installed at least 30 seconds ago The nozzle must be neither damaged nor dirty 1 Position t...

Страница 489: ...light piece of paper for example lens cleaning paper under the nozzle and let go of it The blowing pressure is set correctly if the piece of paper is held by the low pressure The blowing pressure is...

Страница 490: ...min Helium Argon Mild steel Approx 8 12 Approx 10 14 Stainless steel Approx 8 12 Approx 10 14 Recommended flow rate values 1 Select Operation Set up Welding switch elements 2 Set the Gas act switch el...

Страница 491: ...ng gases carbon dioxide CO2 and form gas which has to be switched over if the welding gas is to be changed Prerequisite 5 welding gases are installed A A B 1 B 3 2 1 Shut off valve in front 2 Shut off...

Страница 492: ...ch is slipped onto the prepared processing optics and fixed at an offset of 120 to the nozzle It is possible to either measure or alternatively machine by turning the B axis The measuring probe is eit...

Страница 493: ...11 Connect the measuring probe to the Z center sleeve 12 Selecting and calibrating measuring probe Selecting measuring probe The measuring probe must be selected prior to each utilization made ready...

Страница 494: ...t up Switch element group Service 2 Press Measurement functions Selection dialog opens Select Measurement function 3 Select measuring probe mode 4 Press Continue Selecting measuring probe 5 Select mea...

Страница 495: ...ded C axis Note The data management can be set back to the default joint offset values using the softkey Standard Start values softkey Joint offset values which were determined by calibration are then...

Страница 496: ...formation the control system transforms the coordinates on the workpiece measured with the measuring probe into TCP coordinates It is also necessary that the offset values between the measuring probe...

Страница 497: ...m over the center of the sphere 6 Select Operation Production Single job 7 Select and start the CP_TOUCH_PROBE program Display dialog opens The parameters which define the measuring probe are displaye...

Страница 498: ...is carried out four times in different B and C axis positions B 120 and C 0 B 120 and C 180 B 30 and C 0 B 30 and C 180 A dialog box appears after the end of the measurement The display shows the dev...

Страница 499: ...round the C axis is restricted to 200 if the welding wire feeder is in use 1 Open the roller box Put the wire roll on the holder 2 Insert the welding wire into the leader hose 3 Open the driving rolle...

Страница 500: ...ight 3 Retighten the clamping screw 4 Screw in the hose at the connection 1 2 3 4 1 Drive motor 2 Hose connection 3 Clamp lever 4 Guide roller Welding wire drive 1 Open the clamping lever 2 Screw in t...

Страница 501: ...3 1 Fixing screw 2x 2 Holder 3 Welding wire nozzle Welding head with welding wire feed 1 Undo both fixing screws 2 Align the holder until the welding wire is exactly in the focus on the sheet surface...

Страница 502: ...the roller box the guide roller at the welding wire drive and the welding wire nozzle all depend on the diameter of the welding wire If welding wire of a different diameter is to be inserted 1 Replac...

Страница 503: ...s Auxiliary equipment 10 mm Allen wrench Note We recommended marking the defined initial position before shifting the rotational axis by using a fixed stop for example 1 4x 1 Clamping screw M12 socket...

Страница 504: ...easure has been applied to the rotary table for position ing 1 4x 2 1 Clamping screw M12 socket head screw 2 Hand wheel connection for height adjustment Adjusting the rotary axis vertically 1 Remember...

Страница 505: ...parallel to the X axis Auxiliary equipment 10 mm Allen wrench 2 5x 1 1 Hand wheel for swinging 2 Clamping screw M12 socket head screw Swinging the rotary axis 1 Undo the clamping screws 2 Turn the han...

Страница 506: ...ly in X direction The back stop can be shifted manually on guide rails on the machine body and positioned in the workspace as desired Auxiliary equipment 10 mm Allen wrench 1 1 Clamping screw M12 sock...

Страница 507: ...thickness CP_93918_445_120_ SACRIFIC LST Cutting sacrificial plate 1 Fig 39481 mild steel St 1203 1 mm sheet thickness CP_S99762_438_120_ SACRIFIC LST Cutting sacrificial plate 2 Fig 39487 mild steel...

Страница 508: ...T PROGRAM A dialog box appears 3 Select the S Table which belongs with the utility program and the processing optics in the S Table field 4 Select the LTT which goes with the application in the T tabl...

Страница 509: ...d 2 Select Operation Set up MDA 3 Enter B0 C0 4 Press Start The B and C axes travel to 0 5 Select Operation Production Single job 6 Select the program CP_TRIM_OFF 7 Press START PROGRAM A dialog box ap...

Страница 510: ...both support slats Support slats with a long slit are used in the area around the transverse support of the support table Prerequisite The machine is equipped for laser cutting The cutting optics hav...

Страница 511: ...Select Operation Production Single job 6 Select program AUF_ST or AUF_QU Note The laser technology table is designed for the TLF 4000 laser and St 1203 mild steel If you want to cut support slats out...

Страница 512: ...crificial plates are loaded in the drawers of the support table for cutting in order to protect the drawers against wear The sacrificial plates should be replaced when they show signs of wear 308 1 X...

Страница 513: ...laser cutting The cutting optics have been installed set up and selected Master file is split Additional equipment tools material Utility program CP_93918_445_120_SACRIFIC LST for sacrifi cial plate 1...

Страница 514: ...mm 24 Support table for pallet changer working height 700 mm 4000 mm divided 18 6 Number of sacrificial plates Note A sacrificial plate will be cut with every program start 1 Position the cutting hea...

Страница 515: ...5 102 Further service programs B337EN05 DOC...

Страница 516: ...6...

Страница 517: ...rication diagram 6 7 3 2 Lubrication chart 6 8 3 3 Lubricant table 6 9 3 4 Notes for lubrication chart 6 10 4 Maintenance of mechanical components 6 19 4 1 Maintenance on basic machine 6 19 4 2 Mainte...

Страница 518: ...eral guidelines and additional equipment 6 44 6 2 Maintenance of optical components 6 47 7 Maintenance of electrical components 6 64 Safety information 6 64 8 Safety cabin maintenance 6 69 9 Maintenan...

Страница 519: ...dirty parts or vacuum with an industrial vacuum cleaner Notes on lubrication When lubricating the machine refer to the lubrication chart and the maintenance instructions In addition the following poi...

Страница 520: ...arrester Check and clean 40 27 26 Coarse material collector Clean 40 27 30 Compressed air gauge for operating pressure Inspection 40 31 31 Compressed air gauge for beam guideway ventilation Inspection...

Страница 521: ...e Inspection 1000 20 53 Deflection mirror for B C angular gear Check and clean 1000 57 54 AutoLas Plus mirror 1 Check and clean 1000 58 55 56 Deflection mirror adjustable Check and clean 1000 60 57 60...

Страница 522: ...23 Filter insert seal Check and replace Every 3 years 25 72 Battery fan NC CPU Replace battery Every 3 years 66 73 Buffer batteries PCU 50 Replace battery Every 3 years 67 51 Welding head parabolic m...

Страница 523: ...rvals in operatinghours S ee operator s manual for information on lubrication points andnecessary action Lubrication by means of grease gun General lubrication using an oil can or spray can Check oil...

Страница 524: ...6 8 Machine maintenance B337EN06 doc 3 2 Lubrication chart h 9 5000 2000 500 6 1 7 8 2 3 4 160 5 Lubrication diagram Fig 31761...

Страница 525: ...Mobilgear 627 629 SHELL Omala Oil 100 150 CLP ISO VG 100 150 0108758 5 Bearing frames on rotary axis and on back stop optional ARAL Aralub HLP2 BP Energrease LS EP2 CASTROL LZV EP ELF EPEXA 2 ESSO BEA...

Страница 526: ...nce note Procedure 1 X axis gearbox Fig 31719 5000 Change oil Drain oil 1 Open oil filler plug and oil drain plug 2 Drain the oil while it is at working temperature Refill with oil 1 Close drain plug...

Страница 527: ...5000 Change oil Drain oil 1 Open oil filler plug and oil drain plug The oil filler plug is located on the opposite rear side of the gearbox 2 Drain the oil while it is at working temperature Refill wi...

Страница 528: ...nge oil Drain oil 1 Open oil filler plug and oil drain plug 2 Drain the oil while it is at working temperature Refill with oil 1 Close drain plug 2 Fill with oil amount approx 0 5 l 3 Close filler plu...

Страница 529: ...otary axis gearbox A axis Fig 31718 5000 Change oil Drain oil 1 Open oil filler plug and oil drain plug 2 Drain the oil while it is at working temperature Refill with oil 1 Close drain plug 2 Fill wit...

Страница 530: ...nipples 4 each on the rear sides of the bearing frames with a grease gun until the grease comes out on the bearing frames Fill the height adjustment grease nipple 1 with a grease gun 6 Tap hole plate...

Страница 531: ...rews 2 to the left and the right of the two drive motors 1 3 Check grease level the gearwheel must be at least half covered but no more than fully covered Note the gearbox is filled with a synthetic g...

Страница 532: ...g hours Maintenance note Procedure 8 B and C axis motor intermediate gears Fig 22963 5000 Lubricate 1 Remove the casing on the Z center sleeve 2 Fill the grease nipples 2 using a grease gun B and C ax...

Страница 533: ...message Fill low viscosity grease reservoir once the minimum filling level is reached When message appears 1 Filling low viscosity grease reservoir remove cover Pour the low viscosity grease in slowl...

Страница 534: ...the pressure is less than 30 bar An error message is issued Causes of the error can include Air in the line A broken hose Low viscosity grease reservoir is empty The refill quantity should be such th...

Страница 535: ...B337EN06 doc Machine maintenance 6 19 4 Maintenance of mechanical components 4 1 Maintenance on basic machine 10 13 12 11 15 17 16 14 Maintenance points Fig 31721...

Страница 536: ...ndle oil 2 Afterwards cover the points which have been cleaned with a thin film of oil 3 Check dirt wipers for wear and replace them if needed 14 Cable connections and quick release couplings Z center...

Страница 537: ...h an activated carbon filter There is a sacrificial plate set into every drawer The sacrificial plate prevents the drawer from being deformed by thermal stresses 1 Pull the drawer out by hand 2 Remove...

Страница 538: ...e safety information in the Safety chapter Make sure you do not stir up any dust while cleaning Use a vacuum cleaner with an activated carbon filter There is a flap on each side of the basic table whi...

Страница 539: ...om aluminum processing LAGA code 35304 aluminum waste or EAK Code 120103 chips and cuttings containing metals other than iron EAK group waste from mechanical shaping incl welding cutting Warning Dange...

Страница 540: ...extremely fine metal dust The dust container disposable container in the compact dust extractor must be replaced after changing the working material from aluminum aluminum alloy to galvanized sheet me...

Страница 541: ...itch off the MAIN SWITCH 2 Open the upper door on the filtering installation and check the cleanliness of the clean gas space 3 If there is any contamination clean the clean gas space with an industri...

Страница 542: ...itch off the MAIN SWITCH 2 Open the lower door on the filtering installation 3 Open the cover The hoses meanwhile remain attached to the lid 4 Visually inspect the container to determine the remaining...

Страница 543: ...ge Check for deposits and if needed sweep and vacuum clean its upper and lower sides 4 Insert the cartridge Close the doors 26 Drawer Coarse material collector Fig 27732 40 Clean 1 Switch off the MAIN...

Страница 544: ...he lower door 3 Remove the quick clamping device 4 Pull spiral hose off and clean with a ring brush 5 Check spiral hose for points of leakage visual inspection Replace if damaged 6 Put the spiral hose...

Страница 545: ...0 Inspection 1 Switch off the MAIN SWITCH 2 Check the functioning of the final position switch Small fire message cell detection horn manual release mechanism 2000 Inspection 1 Switch off the MAIN SWI...

Страница 546: ...6 30 Machine maintenance B337EN06 doc 5 Maintenance of pneumatic components and filters 5 1 Instrument panel Fig 39484...

Страница 547: ...al operating hours Maintenance note Procedure 30 Compressed air gauge for operating pressure 40 Inspection Check operating pressure Nominal value 6 1 bar 31 Compressed air gauge for beam guideway vent...

Страница 548: ...e filter cartridge The filter cartridge must be replaced after 5000 operating hours at the latest 34 Activated carbon filter for beam guideway ventilation 1 35 Active charcoal filter for Crossjet Weld...

Страница 549: ...ote Procedure 36 Disposable filter in beam guideway ventilation 500 Check and replace If the filter is clearly dirty replace filter insert 37 Condensate precipitation collecting tank Fig 35118 40 Insp...

Страница 550: ...s conduit if there is a drop in pressure Note To maintain the pressure in the sealing gas conduit over a lengthy period in which the machine is standing idle a nitrogen cylinder should be attached to...

Страница 551: ...te Procedure Sealing gas conduit on Z center sleeve Fig 22975 When message appears Emptying water from the sealing gas conduit 1 Remove the plugs 1 on the Z center sleeve Allow air to escape until wat...

Страница 552: ...place If the filter is clearly dirty replace filter insert 45 Filter in cutting gas conduit on cutting head Fig 22971 500 Check and replace If the filter is clearly dirty replace filter insert Note en...

Страница 553: ...t along the longest beam path with the axes immobile 1 Move axes to Z 0 Y 1500 and X 2000 3000 or 4000 2 Fill the U tube manometer with measuring fluid up to the 0 marking 3 Remove connection screw 1...

Страница 554: ...ning the opening needs to be smaller If the pressure differential is larger than 0 4 0 1 mbar then the pressure in the beam guideway is too high Move the flap away from the opening the opening needs t...

Страница 555: ...us water filter 3 and check filter insert for contamination 3 Replace filter insert if very dirty If the filter insert is replaced clean the filter container 4 Screw the filter container back in 5 Ope...

Страница 556: ...40 Machine maintenance B337EN06 doc Maintenance point no Interval operating hours Maintenance note Procedure Water filter Fig 22977 3 2 1 1 1 Stopcock 2 x 3 AutoLas Plus water filter 2 Full flow filte...

Страница 557: ...500 Check and clean The laser beam must be switched off 1 Remove panelling on the rear side of the Y extension arm 2 Pull off filter housing and open 3 Clean filter screen If the filter screen is dam...

Страница 558: ...Adaptive telescope filter Fig 31725 500 Inspection The laser beam must be switched off 1 Remove panelling 2 Pull off filter housing and open 3 Clean filter screen If the filter screen is damaged it mu...

Страница 559: ...ines with high laser power and or a long beam path The Laserpac has the task of filtering dust oil and CO2 out of the compressed air used to ventilate the beam guideway Note For description of the mai...

Страница 560: ...A clean environment a clean work place and clean additional equipment are absolutely essential All work involving the removal installation and cleaning of optical components as well as adjusting of th...

Страница 561: ...es 1 Moisten a pad of surgical cotton with plenty of Topol 2 2 Carefully clean the mirror surface with the moistened cotton applying light pressure Regularly change the piece of cotton you use since t...

Страница 562: ...no 078952 Cleaning kit compel TRUMPF part no 069431 Bellows Lens cleaning paper Kodak TRUMPF part no 086452 Aluminum foil Lint free base cloth and gloves Pure cotton wool TRUMPF Mat No 096 751 must no...

Страница 563: ...X Y axis 59 Adaptive telescopic mirror Cu 53 Beam bending mirror Si for cutting head 57 Beam bending mirror Si for X Y axis 60 Phase shifter Si 54 AutoLas Plus mirror1 Cu 58 Beam bending mirror Si 61...

Страница 564: ...head 55 Beam bending mirror Cu for Y Z axis 62 Beam bending mirror Cu 53 Beam bending mirror Si for cutting head 56 Beam bending mirror Cu for X Y axis laser machine 54 AutoLas Plus mirror1 Cu Beam gu...

Страница 565: ...be replaced if it is damaged Remove the cutting head if necessary Fig 31109 Dismantling lens adapter 1 Undo DIAS connection cable Remove protective cover 2 Undo the cap screws on the flange of the cu...

Страница 566: ...ty chapter Note Only touch lens with your fingers along its outer edge Do not touch the surface of the lens Oil grease and dust must not be allowed to get onto the lens Grease and sweat from the skin...

Страница 567: ...otion applying light pressure Never rub the lens dry 5 Allow Topol to dry until a white layer has formed 6 Carefully dust off the dried Topol with cotton 7 Sprinkle a few drops of acetone on the lens...

Страница 568: ...moistened with acetone 2 Blow off lens lens adapter and threaded sleeve using bellows 3 Place the spring in the threaded sleeve 4 Fit the lens correctly in position on the spring with the convex side...

Страница 569: ...crew the threaded sleeve in until it aligns evenly with the lens adapter without protruding Do not screw in the threaded sleeve too tightly 6 Lightly shake the lens adapter in the axis direction while...

Страница 570: ...screwed in so far that none of its thread is visible 2 Join the cutting insert to the housing align on the cylindrical pin 3 Tighten the cap screws until hand tight approx 3 6 Nm Note After dismantlin...

Страница 571: ...tamination The parabolic mirror in the laser welding head is coated with molybdenum The surface of the mirror must not be touched with the fingers Water and solvents must not be allowed onto the coati...

Страница 572: ...urface of coarse contaminants 2 Clean the mirror surface with a circular motion using surgical cotton and Wenol applying light pressure Repeat this procedure if needed 3 Dry polish with a new piece of...

Страница 573: ...lly take out the mirror holder The mirror remains in the mirror holder for cleaning 4 Blow the mirror clean using oil free compressed air or nitrogen 5 Clean the mirror surface with lens cleaning pape...

Страница 574: ...le doing so hold the mirror Caution The mirror might fall down 5 Carefully pull out the mirror 6 Blow the mirror clean using oil free compressed air or nitrogen 7 Clean the mirror surface with lens cl...

Страница 575: ...B337EN06 doc Machine maintenance 6 59 Maintenance point no Interval operating hours Maintenance note Procedure AutoLas Plus mirror Fig 36763 1 2x 2 4x 3 1 Water connection 3 Mirror 2 Fixing screws...

Страница 576: ...w the mirror clean using oil free compressed air or nitrogen 5 Clean the mirror surface with lens cleaning paper and acetone Repeat this procedure several times if necessary Only use each piece of cle...

Страница 577: ...mains in the mirror holder for cleaning 3 Blow the mirror clean using oil free compressed air or nitrogen 4 Clean the mirror surface with lens cleaning paper and acetone Repeat this procedure several...

Страница 578: ...o the cap screws on the phase shifter 2 Lift out the cooling element using an auxiliary tool so that the mirror cannot fall out of the bottom 3 Draw the mirror out of its mount using a suction cup and...

Страница 579: ...der for cleaning 4 Blow the mirror clean using oil free compressed air or nitrogen 5 Clean the mirror surface with lens cleaning paper and acetone Repeat this procedure several times if necessary Only...

Страница 580: ...cabinet which have not been de energized continue to carry a charge for four minutes after MAIN SWITCH OFF Risk of fatal injury Maintenance work on the electrical system may only be performed once th...

Страница 581: ...nce note Procedure 70 Connectors and screw type connections in the switch cabinet 2000 Inspection Make sure the connectors are in perfect condition 71 Switch cabinet fan 19426 500 Clean Use compressed...

Страница 582: ...om Siemens delivery date Battery replacement Caution loss of data The battery must be replaced within 15 minutes to avoid loss of data 1 Switch off the MAIN SWITCH 2 Open the switch cabinet of the mac...

Страница 583: ...y only be replaced when the machine control system is switched on If the battery is changed with the MAIN SWITCH off the data stored on the hard drive of the MMC are lost 1 Switch on MAIN SWITCH 2 Rem...

Страница 584: ...ing unit control panel Fig 39439 2000 h Clean Note it is not permitted to change the settings 1 Switch off the MAIN SWITCH 2 Remove the protective cover 3 Remove panelling 4 Vacuum clean the interior...

Страница 585: ...Check viewing window for pits or holes Warning Invisible high energy laser radiation Severe skin burns and eye injuries may occur Replace the viewing window if 1 mm deep pits or holes are discovered d...

Страница 586: ...nction with precision when the protective glass is in a perfect and clean condition When removing the protective glass make sure that no dust gets inside the sensor body Protective glass TSD 2 Mat No...

Страница 587: ...cooling power the inner space of the air conditioning door must be cleaned 1 Switch off the MAIN SWITCH 2 Remove the upper hood fastening from the air conditioning door 3 Push the outer hood of the ai...

Страница 588: ...ance note Procedure 1 Clean the inside area condenser fins external fans compressor and transformer with a vacuum cleaner 2 Clean the fins with compressed air Remove stubborn oil impregnated dirt usin...

Страница 589: ...7...

Страница 590: ...Maintenance overview 7 3 1 1 Maintenance intervals 7 4 2 Vacuum pump 7 5 2 1 Auxiliary tools and materials 7 5 2 2 Maintenance work 7 6 3 Compressed air filter unit 7 7 4 Laser control 7 7 5 Cooling u...

Страница 591: ...Construction of RF generator 7 19 6 4 Short circuiting residual voltage 7 20 Tube output stage 7 21 HV power supply unit 7 24 6 5 Maintenance work 7 26 7 Operating steps during maintenance work 7 37...

Страница 592: ...ork and the person to carry it out The occupation and professional training of the persons working on the TLF lasers is taken into consideration when deciding who is authorised to carry out maintenanc...

Страница 593: ...s 3 30 1000 RF generator Generator tube Check operating values of the generator tube 2 31 10000 Vacuum pump Vacuum pump Hyco Replace pump 3 6 5000 8000 RF generator Generator tube As required Replace...

Страница 594: ...e Material Mat no Vacuum pump Hyco 10 000 Replace pump Conversion kit with outdated vacuum pump 0946052 Open and close laser cap 1 Lock for small cap 2 Locks for large cap Open laser caps using the fo...

Страница 595: ...an outdated vacuum pump mat no 0946052 is recommended The interval for pump replacement can be checked at the operating hours display on the control system 1 2 3 1 Connection for air hose 3 Mounting...

Страница 596: ...doc Maintenance of laser 7 7 3 Compressed air filter unit For maintenance of the compressed air filter unit see Chapter Machine Maintenance 4 Laser control Note The TASC 3 control system is maintenan...

Страница 597: ...al key 0146152 0144154 Strainer in Cu circulation 6 months Clean strainer Cooling water 6 months Replace water Demineralized water Conductivity measuring device Water pump Fuel measure Cooling water a...

Страница 598: ...quipment used for filling must not be used for any other purpose Maintenance intervals evaporative cooling Detailed information on maintenance can be found in the supplied instruction manual Cooling w...

Страница 599: ...hen filling up cooling water 5 ml 100 l water 5 ml 100 l water Volume at completed cooling water change 4 5 ml 18 24 ml Mat no 0344669 0344669 Protection against bacteria and algae NALCO 2594 NALCO 25...

Страница 600: ...tenance information Water tank 100 h Check water level Cooling unit Fig 24028 1 2 3 1 Cooling unit 3 display Cu TLF 4000t 2 display Al Read water level on the display If the water level does not corre...

Страница 601: ...e quality and cleanliness of the cooling unit s surrounding air This means that the maintenance interval after the first inspection 100 hours is determined by the user through regular checks Clean or...

Страница 602: ...er additives Observe instructions on products and product packaging When measuring different cooling circuits do not mix the contents of the containers so as to avoid falsifying the results For handli...

Страница 603: ...perated whilst the filter is being changed Filter for aluminium circuit Fig 24029 1 2 3 4 1 Special key for Al filter 3 Shutoff valve for KK2 Al pre flow hidden 2 Filter housing 4 Shutoff valve for KK...

Страница 604: ...cuit Fig 24030 Cooling unit only for the TLF 4000 5000 The strainer consolidates impurities in the copper cooling circuit Switch system off Remove front right cover at the cooling unit 1 1 Strainer Cl...

Страница 605: ...one cooling water tank The replacement of water at the second tank is to be carried out in the same way Water pump Fig 24031 Caution Dry run causes pump damage The cooling unit pump must not be used f...

Страница 606: ...aning cycle and unscrew a screw connection on the laser so that the cooling water will flow into the water tank Cleaning cycle Completely empty the water tank Clean the water tank with rags or with a...

Страница 607: ...ice work is acting with gross negligence Safe maintenance work Work on the generator must only be carried out by suitably qualified persons You must for your own safety observe the described safety in...

Страница 608: ...22660 Teflon hoses 1000 Check teflon hoses Potential hose 0078846 Screw joint 0132044 Clamping ring 0147604 Group cathodes 1000 Clean and check group cathode Group cathode Gasket 0094289 0134673 Gener...

Страница 609: ...uiting The grounding rod is already connected to the generator cabinet It must only be used for discharging the components of the generator cabinet The grounding rod can be lifted out of its mounting...

Страница 610: ...he following parts by short circuiting with the grounding rod to safely eliminate any residual voltage which is present Isolate the generator and safeguard against unintentional restarting Wait for th...

Страница 611: ...7 22 Maintenance of laser B337EN07 doc Discharging the bushing type capacitor Fig 29828 Discharging grid resistance Fig 29829...

Страница 612: ...B337EN07 doc Maintenance of laser 7 23 Discharging the grid voltage resistance of capacitors at X2 Fig 29830 Discharging the grid voltage resistance of capacitors at X4 Fig 29831...

Страница 613: ...supply unit Discharging the HV capacitor Fig 29832 Discharging the power line filter Fig 29833 Isolate generator and safeguard against unintentional restarting Observe the discharge time for the gener...

Страница 614: ...RF output stage Fig 30824 HV power supply unit HV power supply unit Fig 29834 Hanging up the grounding rod on hook After you have short circuited all residual voltage from the particular module hang t...

Страница 615: ...mminent failure of the fans When an error message is issued because of excess temperature a defective fan could be the cause RF generator Fig 29835 Should operation noises eminate from the fans please...

Страница 616: ...the Teflon hoses The sacrificial anodes wear out in the course of time Fig 29836 1 Sacrificial anodes Switch off laser unit at main switch and safeguard against unintentional restarting Wait for disch...

Страница 617: ...Cut off cooling water supply to the generator Open cap nuts on the teflon water hoses Wipe up the overflow water allow the wet parts to dry Pull teflon hoses from the reactive anodes Unscrew old react...

Страница 618: ...ged Teflon hoses RF potential hoses Loosen union nut 2 Remove old Teflon hoses Mount new Teflon hoses with new clamping rings Push the Teflon hoses onto the sacrificial anodes making sure that these d...

Страница 619: ...g 29838 Danger Lethal voltage at seal caps when the earthing bracket plate is removed Do not under any circumstances remove the earthing bracket plate When operating the laser unit without bracket pla...

Страница 620: ...output PI begins to decrease as soon as the limit values have been reached If the generator tube is not replaced before de energization of PI then the power output of the laser unit will be reduced Da...

Страница 621: ...lue of power output NVPi V Operating current of exciter stage power amplifier IB1 A Operating current of exciter stage power amplifier IB2 A Operating current of exciter stage power amplifier IB3 A Op...

Страница 622: ...the wet parts The following work must also be carried out when replacing the generator tube The replacement set for the generator tube includes the required parts Replacement of sacrificial anodes Re...

Страница 623: ...enerator tube Fig 29839 1 Union nuts 2 Fixing screws Unscrew Teflon screws joints at water cooled resistor Loosen the union nuts on the sacrificial anode and remove the sacrificial anodes and Teflon h...

Страница 624: ...rator tube When installing pay attention to the layout of the screws If the generator tube is locked do not twist Before installing check the generator tube for visible damage Prior to installation ch...

Страница 625: ...ling water flow is against the direction of the arrow Teflon hoses onto the sacrificial anodes and into the clamps designed to secure the hoses First finger tighten the union nuts Then use two revolut...

Страница 626: ...ching elements by switching to on Switch vacuum system to on Prerequisites Resonator is filled to 1100 hPa Select the Focus button Select 2 Diagnostics 6 Laser 2 Leak test in the menu bar Confirm with...

Страница 627: ...at the machining head To determine the operating values perform the following steps only Switch to service mode using the key switch Select the Focus button Select 2 Diagnostics 6 Laser 1 RF generato...

Страница 628: ...8...

Страница 629: ...ing 8 1 Chapter 8 Aligning the MSL multi beam safety light barrier1 1 Additional equipment for aligning 8 2 2 System example 8 3 3 Aligning the light beam 8 4 4 Setting mirror 8 6 5 Cross hairs to cut...

Страница 630: ...ight barrier to function TRUMPF supplies an alignment device for this purpose 1 2 1 Adapter 2 Alignment device AR 60 Alignment device The alignment device is to be used with a cross hair pattern made...

Страница 631: ...m example The illustration below offers an example for installing the transmitter mirror posts and receiver E 2 1 S S Transmitter post E Receiver post 1 Mirror post 1 2 Mirror post 2 Installing the mu...

Страница 632: ...itting 3 Mount heavy duty anchors Fasten the posts 4 Align posts vertically in the cover plates using the bubble level 5 Remove cover plates and sheet metal shielding from all posts 6 Clean the mirror...

Страница 633: ...e way as described for steps 1 4 Step 6 1 Remove the cross hairs from the mirror on the mirror post 2 Clean the mirror again if necessary 3 Switch on the machine 4 Acknowledge the safety light barrier...

Страница 634: ...8 6 Setting mirror B337EN08 DOC 4 Setting mirror Mirror on mirror post 1 Loosen screws at pos 1 somewhat 2 Align mirror 3 Tighten the screws hand tight again Fig 6309...

Страница 635: ...B337EN08 DOC Cross hairs to cut out 8 7 5 Cross hairs to cut out Cross hairs to cut out Fig 6310...

Страница 636: ...8 8 Cross hairs to cut out B337EN08 DOC...

Страница 637: ...9...

Страница 638: ...Chapter 9 Noise levels Test certificate TLC 1005 1 Mess Test certificate 9 2 2 Measurement Results 9 3 3 Diagram Work piece 9 4 4 Diagram Location of measuring points 9 5 Edition 01 1998 Reference num...

Страница 639: ...ikrofon Free field microphone 4155 Measuring points Measuring point layout In accordance with DIN 45635 part 1 5 sided measuring surfaces Dimensions of reference cube Length l1 6 600 m Width l2 6 100...

Страница 640: ...Aeq 68 0 dB LpAeq L pAeq K1 K2 Idling noise Cooling system OFF LpAeq 63 3 dB LpAeq L pAeq K1 K2 Workplace specific values with low pressure cutting O2 pressure 2 bar Emission value LpAeq 63 4 dB LpAeq...

Страница 641: ...CHEN 2 bar Einstechzeit 0 7 sec Ausblaszeit nach Einstechen 0 1 sec Bearbeitungszeit f r Einzelteil 62 sec Parameter 1500 250 1250 3000 forward feet 2 3 m min reduced forward feed for first cut 1 6 m...

Страница 642: ...N09 DOC Diagram Location of measuring points 9 5 4 Diagram Location of measuring points Measuring points v Measuring point corresponds to operator s position Diagram Location of measuring points Fig 1...

Страница 643: ...9 6 Diagram Location of measuring points B337EN09 DOC...

Страница 644: ...10...

Страница 645: ...Maquinaria S A Gro britannien President Way Spanien Avenida de Valdelaparra 13 Great Britain Airport Executive Park Spain E 28100 Alcobendas Madrid Grande Bretagne GB Luton Beds LU2 9NL Espagne 91 6 5...

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