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Installation

FF-SM Series Installation Manual

26 Honeywell

•

PK 107007-01 EN FR26 GLO 0298 Printed in France

For application help: see Warranty Information

Determining the Number of Safety Mats Controlled by a Control Unit

The maximum number of safety mats used with one control unit depends on the mat surface
coating. See below.

Aluminum (metal)

Up to 4 mats with a standard size of up to 6 m

2

(65 ft

2

) per control unit.

Nitrile (rubber)

Up to 5 mats with a standard size of up to 7.5 m

2

(81 ft

2

) per control unit.

If the number of mats necessary to cover an area exceeds these quantities, use more than
one control unit.

Area Controlled by Several Safety Mats Run by Several Control Units

When the total surface to be covered is larger than the maximum recommended surface per
control unit, use several control units. See figure 2-17. Refer to the Connections and Setup
section of the manual for proper interface to the machine stop circuitry.

Figure 2-17 Two Control Unit Area Control

!

Connecting

box A

Control

unit A

Control

unit B

Connecting

box B

SAFETY MAT

PLANCHER DE SECURITE

SICHERHEITS-SCHALTMATTE

TEST

TEST

Output status
Etat de la sortie
Ausgangsstatus

Machine operation enabled
Marche de la machine autorisée
Maschinenbetrieb-Freigabe

Machine operation disabled
Marche de la machine interdite
Maschinenbetrieb gesperrt

Call for Maintenance
Appeler la maintenance
Den Wartungsdienst anrufen

Device in test condition
Appareil en test
Gerät im Tesbetrieb

Power on
Sous tension
Unter Spannung

Normal
Normal
Normal

Normal operation
Fonctionnement normal
Normalbetrieb

Sensing threshold
Seuil de détection
Empfangspegel

Test mode
Test
Test

Power off
Hors tension
Ohne Spannung

Power supply
Alimentation
Stromversorgung

Light off
Lumière éteinte
Licht aus

Light on
Lumière allumée
Licht ein

Flickering light
Lumière clignotante
Blinkendes Licht

(F) 38240 Meylan

M

a

d

e

i

n

F

ra

n

c

e

EC type examination certificate delivered by

Attestation d'examen CE de type délivrée par

EG Baumusterprüfbescheinigung von

INRS

Type 4 ESPE
pr EN 954- 1
pr EN 1760

FF-SM

TYPE

Imax/Vmax

S

F

P

V

T

N

NEMA

IP

Response time

S

SAFETY MAT

PLANCHER DE SECURITE

SICHERHEITS-SCHALTMATTE

TEST

TEST

Output status
Etat de la sortie
Ausgangsstatus

Machine operation enabled
Marche de la machine autorisée
Maschinenbetrieb-Freigabe

Machine operation disabled
Marche de la machine interdite
Maschinenbetrieb gesperrt

Call for Maintenance
Appeler la maintenance
Den Wartungsdienst anrufen

Device in test condition
Appareil en test
Gerät im Tesbetrieb

Power on
Sous tension
Unter Spannung

Normal
Normal
Normal

Normal operation
Fonctionnement normal
Normalbetrieb

Sensing threshold
Seuil de détection
Empfangspegel

Test mode
Test
Test

Power off
Hors tension
Ohne Spannung

Power supply
Alimentation
Stromversorgung

Light off
Lumière éteinte
Licht aus

Light on
Lumière allumée
Licht ein

Flickering light
Lumière clignotante
Blinkendes Licht

(F) 38240 Meylan

M

a

d

e

i

n

F

ra

n

c

e

EC type examination certificate delivered by

Attestation d'examen CE de type délivrée par

EG Baumusterprüfbescheinigung von

INRS

Type 4 ESPE
pr EN 954- 1
pr EN 1760

FF-SM

TYPE

Imax/Vmax

S

F

P

V

T

N

NEMA

IP

Response time

S

1

2

4

3

5

6

Mat nb 1

Mat nb5

cable

extension

Mat nb 2

Dangerous

Machine Area

«
...
298
299
300
301
302
...
»

Summary of Contents for SYA14 Series

Page 1: ...PER INSTALLATION Consult with US and or European safety agencies and their requirements when designing a machine control link interface and all control elements that affect safety Strictly adhere to all installation instructions Failure to comply with these instructions could result in death or serious injury ...

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Page 3: ...nd Perimeter Protection 13 2 3 Approval and rating plates 16 2 4 Operation 17 2 4 1 Synchronization 17 2 4 2 Resolution 17 2 4 3 Protection Height 18 2 4 4 Response Times 18 2 4 5 Scanning Ranges 19 2 5 Indicators 20 2 5 1 Scanning range indicators emitter 20 2 5 2 Alarm indicator emitter 20 2 5 3 Test Indicator emitter 21 2 5 4 Operation Indicators receiver 21 2 5 5 Signal Strength Indicator rece...

Page 4: ...8 3 Mounting Brackets 44 3 8 4 Mounting the Mirrors 45 4 ELECTRICAL CONNECTIONS 47 4 1 Overview 47 4 2 Connector Wiring for the FF SYAqqqqqC2 light curtains 47 4 3 Connector wiring for the FF SYAqqqqqQ2 light curtains 49 4 4 Power Wiring emitter and receiver teminals 1 and 2 49 4 5 Machine Stop contacts Receiver terminals 4 and 5 52 4 5 1 Permanent Self checking Monitoring 52 4 5 2 Protection of M...

Page 5: ...ion on scanning range 73 6 2 5 Mirrors FF SLC MIR Series 30 reduction on scanning range 74 6 2 6 Safety control module 74 6 2 7 Safety muting interface 74 6 2 8 AC to DC power supply 75 7 WARRANTY INFORMATION 77 7 1 Warranty and Remedy 77 7 2 Sales and Service 77 8 CE DECLARATION OF CONFORMITY 79 9 INDEX 81 ...

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Page 7: ...ns how to properly install safety light curtains Connections and Setup covers electrical installation interfacing and setup procedures Inspection and Maintenance contains inspection maintenance and indicator status information Order Guides provide catalog listings of light curtains accessories and spare parts Warranty Information provides important contact information related to sales and service ...

Page 8: ...ailure shall be detectable by a simple test or indicated by the control system Honeywell has developed a self checking technique that combines reliability with safety The FF SYA Series safety light curtain functions with dual channel redundancy and positive self check monitoring This means that a faulty component in our product will make the safety light curtain fail in a safe mode This design mee...

Page 9: ...ctive 98 37 EEC To complete the EC type examination further tests have been carried out by external laboratories to guarantee the conformity of the product with respect to the Low Voltage 73 23 EEC and the Electromagnetic Compatibility 89 336 EEC An EC declaration of conformity will be found at the back of this manual 1 8 European Standards Compliance The FF SYA Series safety light curtain complie...

Page 10: ...sses pr EN 12622 Hydraulic press brakes Safety pr EN 201 Injection plastic moulding machines pr EN 289 Compression moulding and transfer machines pr EN 11553 Laser for material processing EN 775 Manipulating Industrial Robots EN 415 1 Safety of packaging machines Part 1 Common requirements EN 415 2 Safety of packaging machines Part 2 Preformed rigid container packaging machinery EN 415 3 Safety of...

Page 11: ...oned their positioning must be checked It must not be possible for operators to neutralize the detectors associated with these hard guards Hard guards shall comply with the following applicable European Standards Standards Title Pr EN 953 Safety of Machinery General requirements for the design and construction of guards EN 294 Safety of Machinery Safety distances to prevent danger zones from being...

Page 12: ...ion of guards include 50FY and 40FY Hall effect safety sensors GSS safety limit switches GK and GKM key operated safety switches GKR L solenoid key operated safety interlock switches 24 924CE miniature safety limit switch Honeywell safety optoelectronic products that may be used with the FF SYA Series safety light curtain include FF SM safety mat FF SE laser scanner FF SPS4 single beam safety devi...

Page 13: ...f other safeguarding device only Failure to comply with these instructions could result in death or serious injury FF SYA Series light curtains generate a stop signal if the sensing field is interrupted Further operation is prevented until the sensing field is cleared The FF SYA Series light curtain monitors itself continuously for component failures misalignments and dirt accumulations Small misa...

Page 14: ...Figure 2 1 Point of operation Guarding use FF SYA14 and FF SYA30 only Point of operation is defined as that area where a machine performs work such as cutting shaping boring or forming on a material FULL REVOLUTION MECHANICAL POWER PRESSES CANNOT BE STOPPED IN MID STROKE OSHA 29CFR 1910 217 Do NOT use FF SYA Series light curtains on full revolution mechanical power presses Failure to comply with t...

Page 15: ...art before further machine operation can occur Locate manual restart to allow operator a clear view of danger zone Operator must NOT be able to reach manual restart from within danger zone Design control circuit to prevent Programmable Logic Controller from overriding manual restart Failure to comply with these instructions could result in death or serious injury Mechanical guarding Mechanical gua...

Page 16: ...ication or maintenance operation see the users manual Attention Des tests doivent être appliqués afin de s assurer du fonctionnement correct de la barrière immatérielle FF SYA et du système de contrôle de la machine quotidiennement et après chaque modification ou opération de maintenance se reporter au manuel de l utilisateur CE Only the packaging and the documentation of FF SYA Series products ca...

Page 17: ... Resolution FF SYA Series light curtain resolution sometimes called minimum object sensitivity is the minimum object size that will interrupt at least one light beam when it enters the sensing field Anything entering the sensing field equal to or greater than this minimum size will be detected Resolution is not affected by scanning distance or dust accumulation For safety reason the FF SYA Series ...

Page 18: ...esponse Times The response time of FF SYA Series light curtains is the maximum time it takes the light curtain to generate a stop signal after the sensing field has been interrupted See the table below for response times for individual light curtains Model Response Times number FF SYA14 FF SYA30 FF SYA60 032 14 0 ms 13 5 ms 13 5 ms 048 15 0 ms 14 0 ms 14 0 ms 064 15 5 ms 14 0 ms 14 0 ms 080 17 5 m...

Page 19: ...Figure 2 8 Scanning Range Diagram SCANNING RANGE SETTINGS Product 100 factory setting 54 42 FF SYA14 0 to 6 m 0 to 20 ft 0 to 3 25 m 0 to 10 7 ft 0 to 2 5 m 0 to 8 3 ft FF SYA30 0 6 to 20 m 2 to 65 ft 0 2 to 10 8 m 0 6 to 35 ft 0 to 8 4 m 0 to 27 ft FF SYA60 0 6 to 20 m 2 to 65 ft 0 2 to 10 8 m 0 6 to 35 ft 0 to 8 4 m 0 to 27 ft MINIMUM SCANNING RANGE Using the light curtain below the specified mi...

Page 20: ...on power The scanning range indicators are 3 yellow indicators which give an information on the selected scanning range The maximum emission power corresponding to the light curtain Nominal Scanning Range is preset on delivery and these 3 LEDs light on permanently If the Nominal Scanning Range NSR is decreased to 54 or 42 then only 2 or 1 LEDs remain permanently on see chapter 2 4 5 Scanning Range...

Page 21: ...Electrical Connections chapter Figure 2 10 Receiver Indicators signal strength indicator yellow cross talk indicator red operation status indicators red and green 2 5 4 Operation Indicators receiver Outputs are closed green red OFF ON green red Outputs are open OFF ON The operation indicators are two green and red LED indicators that provide operation status The green LED indicates the receiver is...

Page 22: ...n a lock out condition This LED helps identify cross talk between light curtains For correct operation this LED shall be off To go back to normal operation switch the power off and eliminate the interferences by reversing systems emitting orientation or by using opaque screens or by adjustings the adequat emission power regarding the application see chapter 3 5 Mutual Interference or Cross talk 2 ...

Page 23: ... zone Figure 2 11 Two Mirrors Used with One FF SYA Light Curtain The protected height of the light curtain determines which mirrors should be used Refer to the Mirror Heights table below for the height of individual mirrors and the model number they are meant to operate with Mirror Heights FF SBSMIR Series Part Listings Use with following model number Overall Mirror Frame Height without brackets F...

Page 24: ... 032 370 14 56 FF SLC04MIR 048 540 21 26 FF SLC06MIR 064 715 28 15 FF SLC07MIR 080 885 34 84 FF SLC09MIR 096 1060 41 73 FF SLC11MIR 112 1230 48 42 FF SLC13MIR 128 1400 55 12 FF SLC16MIR 144 and 160 1750 68 89 FF SLC18MIR 176 1920 75 58 see Sensing Field Heights in the Installation chapter Mirrors are shipped with all the necessary mounting hardware and rotatable brackets see page 42 ...

Page 25: ...edance 55 2 Ω min 5kΩ max Allowed loads turn on voltage 5 V min on 100 resistive loads 7 V min on inductive loads Test Input External dry contact required Response Times FF SYA14 22 5 msec FF SYA30 17 5 msec FF SYA60 17 5 msec Immunity to Electrical Noise IEC 61000 4 4 Replaces IEC 801 4 Norm ENVIRONMENTAL PHYSICAL CHARACTERISTICS Operating Temperature Range 0 to 55 C 32 to 131 F Relative humidity...

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Page 27: ... only Failure to comply with these instructions could result in death or serious injury IMPROPER SYSTEM PERFORMANCE Comply with local safety requirements when designing machine control link interface and all control elements that affect safety Install two independent safety relay contacts into machine control stop circuit These safety relays shall be cross monitored to ensure fail safe operation E...

Page 28: ...ght curtains may be required 3 3 How to Calculate Safety Distance The safety distance is the minimum distance between the sensing field and the danger zone This distance ensures that the danger zone cannot be reached until the machine motion has been stopped Calculate the safety distance see Figure 3 1 using the following formula S V t1 t2 C where S is the safety distance from the light curtain se...

Page 29: ...u 900 mm and Hl 300 mm for the FF SYA60 light curtain if α 30 then use the parallel approach formula with Hu 1000 mm and Hl 15 R 50 where R is the light curtain resolution with Hl 150 mm for the FF SYA60 light curtain With S t1 t2 H Hu Hl minimum safety distance in mm 100 mm 3 9 in light curtain response time in sec machine stopping time in sec height of the detection plane above the reference flo...

Page 30: ... zone OSHA 29 CFR 1910 217 c 3 iii e V is the velocity of movement into the danger zone the OSHA hand speed constant is 63 in per second see local health and safety regulations for current value t1 is the response time of the FF SYA light curtain t2 is the stopping time of the equipment guarded by the light curtain including interconnecting components such as all mechanical electromechanical and e...

Page 31: ...install FF SYA light curtains so there are no reflective surfaces within the beam angles of the emitter and receiver Calculate reflective minimum distance using formula D L tan 2 5 where D is the minimum distance to reflective surface always greater than 131 mm or 5 16 in L is the installed scanning range Failure to comply with these instructions could result in death or serious injury Reflective ...

Page 32: ...e Surfaces E R 2 5 2 5 2 5 2 5 L D 100 200 300 400 500 600 700 800 900 900 0 1 2 3 4 5 6 7 8 9 10 L D 800 700 600 500 400 300 200 100 0 Reflective surface Emitter Receiver FSYA17 Minimum distance to reflective surface in mm Distance L between emitter and receiver optical axis FSYA18 ...

Page 33: ...eliminate the interferences by reversing systems emitting orientation or by using opaque screen or by adjusting the adequate emission power regarding the application Then restaure the power Figure 3 3 Mutual Interferences between two light curtain sets R3 R2 R1 alarm test E1 E1 R1 R2 E2 ON OFF R2 A selector switch is available on the emitter unit for the selection of the adequat emission power It ...

Page 34: ...iver Height Diagram 1 Protection Height for the min detected object size or resolution 2 Sensing Field Height or full screen height 3 Total Height or overall size including the connector for the FF SYAqqqqqC2 versions and including the male receptacle only for the FF SYAqqqqqQ2 versions Table 1 mm in øR resolution P lens pitch D lens diameter A inactive zone B inactive zone FF SYA14 ø 14 0 6 10 0 ...

Page 35: ...erence only Model 032 048 064 080 096 112 128 144 160 176 Protection Height in 1 SYA14 13 1 19 4 25 7 32 07 38 3 44 6 50 9 SYA30 13 7 20 09 26 3 32 7 39 45 3 51 6 57 9 64 2 70 47 SYA60 15 3 21 6 27 9 34 2 40 5 46 8 53 1 59 4 65 7 72 05 Sensing Field Height in 2 SYA14 12 3 18 6 24 9 31 2 37 5 43 8 50 1 SYA30 12 2 18 5 24 8 31 1 37 4 43 7 50 03 56 3 62 6 68 90 SYA60 11 4 17 7 24 0 3 30 3 36 6 42 9 4...

Page 36: ...RTAIN Mount FF SYA Series light curtains so that any entry into protected area must interrupt sensing field of the safety light curtain or activate other safeguarding devices Install mechanical guards or additional FF SYA light curtains to prevent operating personnel from reaching around under or over sensing field Failure to comply with these instructions could result in death or serious injury V...

Page 37: ...or point of operation applications Failure to comply with these instructions will result in death or serious injury Mechanical guarding Mechanical guarding Mechanical guarding Operator enters danger zone under the light curtain Operator enters danger zone above the light curtain FSYA32 Mechanical guarding Mechanical guarding Mechanical guarding Operator is undetected between the light curtain and ...

Page 38: ...erference or cross talk Reception of two infrared emissions will maintain the light curtain in a lock out condition To go back to normal operation switch off and on the light curtain power Two emitter receiver units may be mounted together to obtain a greater protected height see figure below The units may be mounted with the overlapping housings to maintain the resolution throughout the protected...

Page 39: ...F SYA light curtain is based upon an infrared transmission between an emitter unit and a receiver unit It is a requirement of the IEC pr EN 61496 2 standard that if a receiver receives two signals transmitted by two different emitters this receiver must turn to the alarm state for safety reasons This happens if the considered receiver is within the 2 5 beam aperture angle and within the nominal sc...

Page 40: ... from the Emitters 4 and 1 An opaque screen can be used between emitter 2 and emitter 3 to solve this mutual interference problem However switches available on emitters 4 and 1 may be used to reduce the effective scanning range and solve this problem in a smart manner see Mutual interference or cross talk chapter 3 7 5 Horizontal mounting IMPROPER PRESENCE SENSING PROTECTION Install FF SYA Light C...

Page 41: ...nstalled so that no person can stand between the light curtain and the danger zone without being detected Installation may require additional hard guarding horizontal or diagonal mounting of the light curtain or additional light curtains mounted at right angles to each other Figure 3 16 Diagonal Mounting A right angle mounting arrangement may be used if the altered resolution at the joint is accep...

Page 42: ...fferent types of mounting brackets based on application requirements OPERATION UNDER HIGH VIBRATIONS In case of high vibrations an additional pair of brackets total 3 pairs must be used for light curtain systems with protection heights greater or equal to 1000 mm to maintain correct alignment see Order guide section 3 8 1 T slot Mounting System The FF SYA Series T slot mounting design allows brack...

Page 43: ... HM4 nuts must be lower than 1 6 N m Use the provided M6 Rip lock washers to install brackets on the machine only Never use fan type lockwashers The torque strength of the HM6 nuts not provided must be greater than 2 5 N m Failure to comply with these instructions may result in product damage Figure 3 19 Mounting brackets assembly right angle and straight brackets HM6 Nut torque strength 2 5 N m n...

Page 44: ...ly PROTECTION AGAINST HIGH VIBRATIONS In case of high vibrations 3 pairs of brackets must be used for light curtain systems with protection heights greater or equal to 1000 mm 39 4 in An additional bracket kit must be ordered separately Figure 3 20 Straight Bracket Dimensions in mm in 45 0 1 77 10 0 0 39 2 5 0 10 8 0 0 31 18 0 0 71 45 0 25 0 0 98 50 0 1 97 12 0 47 Ø 4 5 0 18 6 6 0 26 7 0 0 27 6 6 ...

Page 45: ...ns Mirror Heights FF SBSMIR Series Part Listings Use with following model number Overall Mirror Frame Height without brackets U Weight per unit kg FF SBSMIR04 032 and 048 501 19 72 3 35 FF SBSMIR06 064 704 27 72 4 65 FF SBSMIR08 080 909 35 79 6 00 FF SBSMIR10 096 1112 43 78 7 30 FF SBSMIR12 112 and 128 1315 51 77 8 60 FF SBSMIR14 144 1520 59 84 10 00 FF SBSMIR16 160 1723 67 83 11 30 see Sensing Fi...

Page 46: ...R Series Part Listings Use with following model number Overall Mirror Frame Height without brackets H Weight per unit kg FF SLC02MIR 032 370 14 56 3 0 FF SLC04MIR 048 540 21 26 3 5 FF SLC06MIR 064 715 28 15 4 4 FF SLC07MIR 080 885 34 84 4 9 FF SLC09MIR 096 1060 41 73 5 8 FF SLC11MIR 112 1230 48 42 6 3 FF SLC13MIR 128 1400 55 12 7 3 FF SLC16MIR 144 and 160 1750 68 89 FF SLC18MIR 176 1920 75 58 see ...

Page 47: ...rs use the same type of crimped contacts Figure 4 1 View of customer quick disconnect Connector Hirschmann N6RFF connector type 1 2 3 4 5 6 Rear View of customer Connector crimped contacts inserted this side 2 1 6 5 4 3 Front View of customer Connector Do NOT insert crimped contact from this side Ensure the following tools are available when wiring the quick disconnect connector A set of wire stri...

Page 48: ...spring releases the socket contact remove socket contact Change the position of the plug as follows 1 Unscrew the socket contact receptacle 2 Pull out and rotate the receptacle to change the position of the polarizing slot 3 Install the socket contact receptacle Figure 4 2 The position of the connector can be adjusted with a 15 angular pitch 50 0 1 97 15 WRONG CONNECTOR HANDLING Do NOT change the ...

Page 49: ...eiver receptacle 1 16UN 2A thread 4 4 Power Wiring emitter and receiver teminals 1 and 2 FF SYA Series light curtains operate on 24 volts DC 15 and are protected against reversed polarity They are equipped with DC DC converters to provide the galvanic insulation made mandatory by the IEC EN 61496 1 standard for type 4 electrosensitive protective equipment As a result an additional galvanic insulat...

Page 50: ...he receiver connections The wire gauge of the ground connection should be equal to the power supply wire gauge The length of the ground connection wire should be as short as possible refer to EN 60204 Figure 4 4 Emitter receptacle pinout Minichange plug color code FF SYA emitter 1 2 4 5 Optional test input or jumpered internal fuse DC 1A Fuse DC Connector Pinout FF SYAqqqqqC2 1 2 3 4 5 6 Hirschman...

Page 51: ...Receiver plug Crimped contacts inserted this side 1 DC main power supply 2 DC main power supply 3 DC outputs power supply 6 DC outputs power supply 4 output loads connection 5 output loads connection earth FF SYAqqqqqQ2 7 pole receiver receptacle compatible with Brad Harrison Mini Change plugs 1 WHITE BLACK DC power supply 2 BLACK DC power supply 3 WHITE DC outputs power supply 4 RED outputs load ...

Page 52: ... be able to close Similarly a possible internal or external short circuit of one of the two outputs will immediately bring about the opening of the other output A internal or external short circuit between the two outputs will also lead to the opening of the ligth curtain outputs It is therefore important to use the two outputs to prevent operation of the machine IMPROPER USE OF THE MACHINE STOP C...

Page 53: ...chine control circuitry It is necessary to connect the terminal 3 to the 24V to energize the relays K1 and K2 through the OSSD1 and OSSD2 outputs The switching capacity of the static output 0 5A 24Vdc combined with the number of available outputs displayed by the equipment 2 Normally Open outputs means that the equipment may be connected to two external relays with guided contacts K1 and K2 usuall...

Page 54: ... FF SRS5939 safety control module the maximum cable length between the FF SYA outputs and the control module is 50 m for cable length greater than 10 m use a cable with a 20pF m capacitance per unit length Figure 4 6 Connection to the Machine Control Circuitry FF SYA receiver 4 3 OSSD2 OSSD1 5 K3 K2 1 K2 FSD K3 K1 1 K1 FSD 1 5A max Fuse DC DC 1 K3 NO P B K 1 K 2 K 3 6 NO P B K 1 K 2 K 3 1 K3 OR Du...

Page 55: ...rate a test sequence and it takes 200 ms for the light curtain to restart after closing the test contact WRONG TEST INPUT CONNECTION The test input is NOT voltage free Do not power the test input with any voltage supply Failure to comply with these instructions will result in product damage Figure 4 7 Test Contact FF SYA emitter 1 2 4 5 Optional test input or jumpered internal fuse DC 1A Fuse DC D...

Page 56: ...echanically linked contacts such as GE CR120 BP Machine Tool Relay or Telemecanique CA3 KN31BD3 or CA3 DN31BD relay that prevent contact overlapping in the event of a welded contact Failure to comply with these instructions could result in death or serious injury IMPROPER CONNECTION OF LOADS For safety reasons the loads must be connected between terminals 4 6 and between 5 6 Failure to comply with...

Page 57: ...push button used to start the machine cycle and not an additional button for the operator The cross monitoring of the FF SYA static outputs is based upon a self checking principle which guarantees the detection of an output short circuit and the detection of a short circuit between the outputs cross fault detection The FF SRS5939 interface control module is primarily designed to be interfaced with...

Page 58: ...DC K3 K3 Single channel machine control circuit Phase DC Neutral DC Fuse K1 K2 K3 internal fuse internal fuse 1A Fuse 1 5A max Fuse 6 1 31 Vdc varistors NO P B cycle start push button Normally open contact use pin 3 for the FF SYAqqqqqQ2E emitter and pin 7 for the FF SYAqqqqqQ2R receiver IMPROPER CONNECTION OF LOAD For safety reasons the loads must be connected connected between terminals 4 6 and ...

Page 59: ...pin 7 for the FF SYA qqqqqQ2R receiver Refer to the FF SRM muting module installation manual for detailed information on wiring Failure to comply with these instructions could result in death or serious injury IMPROPER CONNECTION OF LOAD For safety reasons the loads must be connected connected between terminals 4 6 and between terminals 5 6 Failure to comply with these instructions could result in...

Page 60: ...allow to connect two receivers in series on a single FF SRS5939 safety control module Indeed this will be detected by the units as a short circuit between the outputs Use in this case two FF SRS5939 as shown below Figure 4 11 Connection of two safety light curtains using two FF SRS5939 safety control modules ...

Page 61: ...e internal fuse K3 K4 K5 DC 1A Fuse 1A Fuse 1 5A max Fuse FF SYA receiver B 1 2 FF SYA emitter B 1 2 4 3 4 5 OSSD2 OSSD1 5 internal fuse internal fuse K3 K1 K2 NO P B K1 K2 K3 1 K3 K4 K5 K1 K2 K4 K3 Fus e 6 6 1 31Vdc varistors use pin 3 for the FF SYAqqqqqQ2E emitter and pin 7 for the FF SYAqqqqqQ2R receiver IMPROPER CONNECTION OF LOAD For safety reasons the loads must be connected connected betwe...

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Page 63: ...assing a test rod included with the FF SYA14 or FF SYA30 units or the hand for the FF SYA60 units through the sensing field to ensure the light curtain will detect it see figure below The sensing function of the light curtain shall be actuated by moving the relevant test rod at a maximum speed of 2 5 m s for the FF SYA14 and the FF SYA30 or by moving the hand at a maximum speed of 1 6 m s for the ...

Page 64: ...alarm indicator is flickering and the receiver red OFF operation indicator is illuminated Emitter is having a failure Replace the emitter unit by a new one of the same resolution and protection height The receiver red cross talk indicator is ON and the receiver red OFF operation indicator is illuminated Receiver is receiving a signal from a second emitter Adjust the emission power of the second em...

Page 65: ...he same resolution and protection height Random alarms without apparent cause i e erratic outputs flickering LEDs Line voltage transients greater than IEC 801 4 Norm standard Unacceptable ambient light interference Ensure the correct supply voltage is provided see Electrical Connections chapter Ensure varistors on the inductive loads are present see Electrical Connections chapter Ensure external c...

Page 66: ...windows clean NO Make correct alignment and clean front windows YES On the emitter unit does the status of the 3 yellow scanning range LEDs conform to the used scanning range NO Change the position of the emitter selector switch and make sure the emission power conforms to the used scanning range YES On the emitter unit is the red test LED permanently on YES Make the connection between terminals 4...

Page 67: ...d Replace it with an alternate one Machine operates YES NO Go to on sheet 1 Reduce the emission power of the second emitter which interfere with the receiver unit Machine operates Inverte the light curtains transmission directions or isolate the light curtains with an opaque barrier to prevent cross talk Machine operates NO Return emitter and receiver units to Honeywell NO Go to on sheet 1 Continu...

Page 68: ...om FF SYA Series light curtain and machine Failure to comply with these instructions could result in death or serious injury 1 Turn off and disconnect power to both the light curtain and the machine 2 Gently wipe the soiled areas with a soft clean non abrasive cloth Do not rub hard to prevent scratching the clear plastic front plate or finish If the dirt will not wipe off with a dry cloth clean un...

Page 69: ...sture left on the emitter and receiver units before power is applied 6 Connect power to the machine and light curtain 7 Perform the operational test to ensure proper functional readiness 5 4 3 Cleaning the Mirrors MIRROR DAMAGE Use soft clean non abrasive cloth to clean dust or dirt from mirror to prevent scratching surface Failure to comply with these instructions may result in product damage 1 D...

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Page 71: ...Emitter and Receiver E Emitter R Receiver Connection C DIN43651 plastic 7 pin right angle plugs Hirschmann N6RFF type included Q 5 and 7 pole straight male receptacles compatible with Brad Harrison Mini Change plugs not included Model 032 048 064 080 096 112 128 144 160 176 PH FF SYA14 334 494 654 814 974 1134 1294 NA NA NA FF SYA30 350 510 670 830 990 1150 1310 1470 1630 1790 FF SYA60 390 550 710...

Page 72: ...ble length Order one plug for the emitter To be ordered separetely when using the FF SYAqqqqqQ2 light curtains Male face view 1 WHITE 2 RED 3 GREEN 4 ORANGE 5 BLACK Colour code 41322 for FF SYAqqqqqQ2E emitters 5 pole female straight Brad Harrison Mini Change plug 20ft 6 10m cable length Order one plug for the emitter To be ordered separetely when using the FF SYAqqqqqQ2 light curtains Male face V...

Page 73: ...ction on scanning range Part Listings Description FF SBSMIR04 One deflection mirror for use with the 032 and 048 model light curtains FF SBSMIR06 One deflection mirror for use with the 064 model light curtain FF SBSMIR08 One deflection mirror for use with the 080 model light curtains FF SBSMIR10 One deflection mirror for use with the 096 model light curtain FF SBSMIR12 One deflection mirror for us...

Page 74: ...l light curtain FF SLC11MIR One deflection mirror for use with the 112 model light curtain FF SLC13MIR One deflection mirror for use with the 128 model light curtain FF SLC16MIR One deflection mirror for use with the 144 and 160 model light curtains FF SLC18MIR One deflection mirror for use with the 176 model light curtain 6 2 6 Safety control module Part Listings Description FF SRS59392 Emergency...

Page 75: ...er supply Input voltage 85 to 265 Vac Output voltage 24 Vdc 2 2A 50W Dimensions 159 x 85 x 37 mm 6 26 x 3 34 x 1 45 in Mounting three M3 screws or Din rail adapter see below Approvals UL 1950 CSA 950 and EN 60950 to be ordered separately as an option FF SYZ736048 Din rail adapter for Lambda Coutant JWS 50 power supply to be ordered separately as an option ...

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Page 77: ...e suitability of the product in the application Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use 7 2 Sales and Service Honeywell serves its customers through a worldwide network of sales offices and distributors For application assistance current specifications pricing or t...

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Page 79: ...107031 23 EN FR26 GLO 1199 Printed in France 79 8 CE Declaration of Conformity ...

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Page 81: ...ng accessory set 42 mounting brackets 41 43 Mounting brackets assembly 42 Mutual Interferences 30 N nominal scanning range 30 O object sensitivity 12 operation indicators 17 operational test 61 optical alignment 34 P permanent self check 52 point of operation guarding 9 23 40 power supply 51 proper cleaning techniques 66 Protection Height 31 push button 57 R RC circuit 53 Reflective surfaces 27 re...

Page 82: ... 2 6112 3461 Denmark Honeywell A S Tel 45 39 55 55 55 Fax 45 39 55 55 58 Finland Honeywell OY Tel 358 0 3480101 Fax 358 0 34801375 France Honeywell SA Tel 33 1 60 19 80 41 Fax 33 1 60 19 81 73 Germany Honeywell AG Tel 49 69 8064 444 Fax 49 69 8064 442 Hungary Honeywell Kft Tel 36 1 252 6363 Fax 36 1 252 1541 MICRO SWITCH Centre Honeywell Control Systems Ltd Tel 44 1698 481400 Fax 44 1698 481014 It...

Page 83: ...MICRO SWITCH Sensing and Control Safety Light Curtain Installation Manual FF SB12 SB14 SB15 and SB30 Series Safety Light Curtains PK 86830 Issue 4 ...

Page 84: ......

Page 85: ...For application help call 1 800 537 6945 Honeywell MICRO SWITCH Sensing and Control 4 This page has been left intentionally blank ...

Page 86: ...eration 16 Scanning Range 18 Indicators 19 Mirrors 20 Specifications 22 Light Curtain Order Guide 23 Mirror and Mounting Bracket Order Guide 25 Replacement Part Order Guide 25 INSTALLATION 28 Overview 28 How to Calculate Safety Distance 29 How to Calculate Safety Distance Reflective Surfaces Considered 31 Emitter and Receiver Dimensions 32 Mounting Considerations 33 Mounting Hardware 39 ELECTRICAL...

Page 87: ... A WARNING symbol indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION symbol indicates a potentially hazardous situation which if not avoided may result in property damage A NOTICE symbol indicates important information that must be remembered and aids in job performance Organization of Installation Manual This installation manual cons...

Page 88: ...to Honeywell during that period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is the Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose While we provide application assistance personally and through our literature it is up to the customer t...

Page 89: ...g Catalog listing type Serial number Date code Power consumption P Supply voltage The approval plate certifies that the product conforms to the technical examination endorsement issued by the approval institutes of different countries FF SB Original Version Identification Plate Approval Plate Catalog Listing Serial Number FF SB12E R 1 TO 999 FF SB14E RxxK S2 10000 TO 19999 FF SB14E Rxx4 S2 20000 T...

Page 90: ...oard Catalog Listing Serial Number FF SB12E R 5001 TO 5067 FF SB14E RxxK S2 50001 TO 51729 FF SB14E Rxx4 S2 21001 TO 21438 FF SB15 1001 TO 1024 FF SB30 70001 TO 70015 Jumper Links for Selection Mode on Receiver Power Board Catalog Listing Serial Number FF SB12E R 5068 TO FF SB14E RxxK S2 51730 TO FF SB14E Rxx4 S2 21439 TO FF SB15 1025 TO FF SB30 70016 TO Power Consumption 8 VA for AC version 8 W f...

Page 91: ...us areas IMPROPER INSTALLATION OF FF SB SERIES LIGHT CURTAIN Install FF SB light curtains in accordance with this installation manual and applicable local safety regulations OSHA ANSI European standards Allow entry into protected area by interruption of sensing field or other safeguarding device only Consult local safety agency before installing FF SB Safety light curtains Failure to comply with t...

Page 92: ...ll cause the light curtain to generate a stop signal within a maximum of 30 milliseconds This stop signal will be generated automatically if a malfunction occurs in the light curtain All other machine control components that affect safety should also be designed to the same high level of operation IMPROPER MACHINE REACTION Ensure the machine control is capable of stopping the machine at any point ...

Page 93: ... POINT OF OPERATION PROTECTION Do NOT use FF SB15 Series light curtains in point of operation applications Failure to comply with these instructions will result in death or serious injury Figure 1 3 Perimeter Guarding use FF SB12 14 15 or 30 IMPROPER PERIMETER PROTECTION ACTIVATION Design control circuit that requires a manual restart before further machine operation can occur Locate manual restar...

Page 94: ... 4 Approvals Plate CE Only the packaging and the documentation of FF SB Series products carry the CE mark the CE declaration of conformity is at the back of this manual CSA NRTL C Canadian Standards Association Nationally Recognized Testing Laboratory NRTL Standard Australia Australia Standard BG German Berufsgenossenschaft E MIII ...

Page 95: ...ormalisation EN 292 Safety of Machinery Basic Concepts General Principles for Design EN 60204 Safety of Machinery Electrical Equipment of Machines IEC 61496 replaces IEC1496 1 2 Safety of Machinery Electrosensitive Protective Equipment pr EN 999 Safety of Machinery Positioning of Protective Equipment Related to Approach Speeds of Parts of the Human Body EN 294 Safety of Machinery Safety Distances ...

Page 96: ...m being applied to the press when required but does prevent initiation of a successive stroke until the failure is corrected The failure shall be detectable by a simple test or indicated by the control system Honeywell has developed new patented self checking techniques which combine reliability with safety The FF SB Series light curtains function with dual channel redundancy and positive self che...

Page 97: ...s two or three groups of eight beams each plus the synchronization beam Resolution FF SB Series light curtain resolution sometimes called object sensitivity is the minimum object size that will interrupt at least one light beam when it enters the sensing field Anything entering the sensing field equal to or greater than this minimum size will be detected Resolution is not affected by scanning dist...

Page 98: ...s will result in death or serious injury Figure 1 6 Light Curtain Resolution IMPROPER INSTALLATION OF FF SB SERIES LIGHT CURTAIN Because the emitter and receiver units must have the same resolution and protected height to operate DO NOT use FF SB30 emitter with FF SB14 receiver or vice versa DO NOT use FF SB12 or SB14 with FF SB15 emitters or receivers Failure to comply with these instructions cou...

Page 99: ...SB15 200 7 87 25 400 15 75 27 25 600 23 6 29 26 25 800 31 5 27 1000 39 37 28 26 1200 47 24 29 1400 55 12 30 27 Scanning Range Figure 1 7 Scanning Range Diagram Scanning range is the maximum distance allowed between the emitter and the receiver see figure 1 7 The FF SB Series light curtains have the following scan ranges Product Scan Range FF SB12 0 to 10 meters 0 to 32 8 feet FF SB14 standard vers...

Page 100: ... operation status see figure 1 8 R2 red and R3 green R3 indicates the receiver is operating normally and the sensing field is clear This indicator must be on to ensure the equipment is working properly red R2 will be off R2 indicates that the light curtain is in an alarm state If the sensing field is interrupted the FF SB Series light curtain will immediately generate a stop signal In this conditi...

Page 101: ...illuminates if one beam is interrupted near the emitter Mirrors FF SB Series mirrors provide a means to guard more than one side of a danger zone with one light curtain One or two mirrors can be used with a emitter and receiver pair For FF SB12 14 and 30 light curtains each mirror reduces the scanning range by 10 For FF SB15 light curtains each mirror reduces the scanning range by 15 See the Scann...

Page 102: ...be used Refer to the Mirror Heights table below for the height of individual mirrors and the protected height they are meant to operate with Mirror Heights Part Listing Use with Protected Height mm in Overall Mirror Frame Height w o brackets FF SBSMIR02 200 7 87 298 11 73 FF SBSMIR04 400 15 75 501 19 72 FF SBSMIR06 600 23 6 704 27 72 FF SBSMIR08 800 31 5 909 35 79 FF SBSMIR10 1000 39 37 1112 43 78...

Page 103: ...pe Mechanically linked relay contacts Output Switching Capability 50 mA min 2 Amps at 250 VAC 1 Amp at 48 VDC Max Test Input External dry contact required Response Times FF SB12 29 msec FF SB14 FF SB30 30 msec FF SB15 27 msec Immunity to Electrical Noise IEC 1000 4 4 Replaces IEC 801 4 Norm ENVIRONMENTAL PHYSICAL CHARACTERISTICS Operating Temperature Range 0 to 55 C 32 to 131 F Sealing NEMA 4 13 a...

Page 104: ...et of mounting brackets includes the following hardware bolts nuts washers and vibration dampeners For a typical light curtain installation two sets of mounting brackets are necessary one for the emitter and one for the receiver An emitter or receiver may require different types of mounting brackets in certain applications If the light curtains are mounted directly to a machine order the mounting ...

Page 105: ... height 04 400 mm 15 75 in 06 600 mm 23 62 in 08 800 mm 31 50 in 10 1000 mm 39 37 in 12 1200 mm 47 24 in 14 1400 mm 55 12 in Example FF SB14E R08K S2 FF SB15 Series Resolution Perimeter Guarding Body Detection ONLY FF SB15E R oo o S2 K 120 240 VAC 1 4 24 to 48 VDC Nominal protected height 06 600 mm 23 62 in 2 sets of beams 10 1000 mm 39 37 in 3 sets of beams 14 1400 mm 55 12 in 4 sets of beams Exa...

Page 106: ...SBZS8000 Set of vibration dampeners and mounting accessories FF MPZS9018 Floor mounting post for mirror FF SBZS9010 Floor mounting column for FF SB Series with protected height at 1000 mm or less Mirrors Part Listings Description FF SBSMIR02 One deflection mirror for use with the 200 mm protection height light curtain FF SBSMIR04 One deflection mirror for use with the 400 mm protection height ligh...

Page 107: ... Parts FF SBZ0000220 Set of 2 RC filters arc suppresser 220 Ω 0 22 µF FF SBZ0130010 Set of 8 Torx screws for FF SB12 14 FF SBZ0170010 Flat cable 8 leads for FF SB12 14 FF SBZ0180010 Flat cable 16 leads for FF SB12 14 FF SB KIT1 Adapters for FF SB plug PG21 13 5 PG21 1 2 FF SB KIT2 100 female 100 male pins for FF SB plugs FA0100 164 Crimping tool FG0300 146 Pin removal tool Extension Modules FF SBZ...

Page 108: ... PG21 1 2 FF SB KIT2 100 female 100 male pins for FF SB plugs FA0100 164 Crimping tool FG0300 146 Pin removal tool Extension Modules FF SBZE131X Extension Module for Emitter FF SB14 15 30 FF SBZR131X Extension Module for Receiver FF SB14 15 30 FF SBZE104X Extension Module for Emitter FF SB12 FF SBZR104X Extension Module for Receiver FF SB12 Master Modules FF SBZE104M Master Module for Emitter FF S...

Page 109: ...structions could result in death or serious injury IMPROPER SYSTEM PERFORMANCE Comply with local safety requirements when designing machine control link interface and all control elements that affect safety Install two independent relay contacts into machine control stop circuit controlled by FF SB Series Light Curtain Ensure two independent stop circuit safety relays have mechanically linked cont...

Page 110: ...e is the minimum distance between the sensing field and the danger zone This distance ensures that the danger zone cannot be reached until the machine motion has been stopped Calculate the safety distance see figure 2 1 using the following formula DS V t1 t2 C where DS is the safety distance from the light curtain sensing field to the danger zone V is the velocity of movement into the danger zone ...

Page 111: ... time including response time of all interconnecting components such as relays solenoids brakes etc C 3 8 in ANSI B11 1 and ANSI B11 2 FF SB14 DS 63 0 030 0 200 3 8 in 18 29 in IMPROPER PERIMETER PROTECTION Design control circuit to require a manual restart before further machine operation can occur Locate manual restart to allow operator a clear view of danger zone Operator should NOT be able to ...

Page 112: ...ency Failure to comply with these instructions could result in death or serious injury Reflective surfaces near the sensing field can cause reflection of the sensing beams and result in two optical paths to the receiver The light curtain must be installed so there are no reflective surfaces within the beam angles of the emitter and receiver Figure 2 2 illustrates the beam angles Calculate the safe...

Page 113: ...16 2 477 8 18 8 477 8 18 8 477 8 18 8 569 8 22 4 569 8 22 4 569 8 22 4 FF SB12 FF SB14 FF SB15 FF SB30 600 23 6 619 1 24 4 619 1 24 4 619 24 4 613 6 24 2 681 26 8 681 26 8 689 27 1 681 26 8 773 30 4 773 30 4 769 30 3 773 30 4 FF SB14 FF SB30 800 31 5 822 3 32 4 816 8 32 2 884 2 34 8 884 2 34 8 976 2 38 4 976 2 38 4 FF SB14 FF SB15 FF SB30 1000 39 37 1025 5 40 4 1025 40 4 1020 0 40 2 1087 4 42 8 10...

Page 114: ...siderations This section discusses optical alignment and mounting considerations There are several different ways to mount the FF SB Series light curtains singularly in groups and in several different orientations Optical Alignment Proper optical alignment of the FF SB Series light curtains ensures optimum operation The emitter and receiver units must be mounted in parallel at the same height and ...

Page 115: ...perating personnel from reaching around under or over sensing field Failure to comply with these instructions could result in death or serious injury Vertical mounting may require the installation of mechanical guards or additional light curtains to prevent operating personnel from reaching around under or over the sensing field see figure 2 6 Figure 2 6 Vertical Mounting For point of operation gu...

Page 116: ...ing use FF SB12 14 or 30 only IMPROPER POINT OF OPERATION PROTECTION Install FF SB Light Curtains and mechanical guards so NO person can stand between light curtain and danger zone without being detected Failure to comply with these instructions will result in death or serious injury Figure 2 8 Point of operation Guarding use FF SB12 14 or 30 only ...

Page 117: ... serious injury Using the alignment mark located near the connector of each FF SB15 emitter and receiver unit see figure 2 9 mount the three beam units so that the mark is 300 mm 11 8 in above the ground with connector down or 1100 mm 43 3 in above the ground with the connector up Mount the two beam group FF SB15 light curtain units so the alignment mark is 400 mm 15 75 in or 900 mm 35 4 in above ...

Page 118: ...ater protected height see figure 2 10 Mount the units head to head so the synchronization beams are as far apart as possible Mount the emitter receiver units in a reverse transmitting position to prevent mutual interference or cross talk The units may be mounted with the over lapping heads to maintain the resolution throughout the protected height Figure 2 10 Two Emitter Receiver Units Mounted Ver...

Page 119: ...ystems are installed on adjacent machines optical interference may occur if two units are within the field of view A physical barrier may be required to eliminate the interfering light path see figure 2 11 Interference or crosstalk may also be prevented by installing an additional front plate filter or using a filter version of the FF SB14 Series The scanning range of these units is up to 6 meters...

Page 120: ...ding horizontal or diagonal mounting of the light curtain see figure 2 12 or additional light curtains mounted at right angles to each other see figure 2 13 Figure 2 12 Diagonal Mounting Elevation View A right angle mounting arrangement may be used if the altered resolution at the joint is acceptable to the local regulatory agency If right angle mounting is used the units must be mounted so the sy...

Page 121: ... for the receiver The emitter and receiver units may require different types of mounting brackets based on application requirements Order mounting accessories FF SBZS8000 if the light curtain system is mounted directly to the machine custom brackets are used or replacement mounting accessories are needed T slot Mounting System The FF SB Series T slot mounting design allows bracket placement anywhe...

Page 122: ... direct mounting or mounting with brackets LIGHT CURTAIN MOUNTING HARDWARE DAMAGE Carefully install mounting hardware especially washers rubber vibration damper and metal hub to ensure correct orientation and installation Failure to comply with these instructions may result in product damage Figure 2 15 Mounting Accessory Set Assembly Safety light curtain Bracket or machine support ...

Page 123: ...are available Omega bracket see figure 2 16 L bracket see figure 2 17 Rotatable bracket see figure 2 18 Each mounting accessories set includes two brackets and mounting hardware Two sets are required for one light curtain system one for the emitter and one for the receiver See figure 2 15 for assembly Figure 2 16 Omega Bracket Dimensions Figure 2 17 L Bracket Dimensions ...

Page 124: ...and hardware necessary for installation The mounting brackets allow rotation of the mirrors to the desired angle See figure 2 19 for mounting dimensions Rotatable brackets are recommended if the emitter and receiver devices are mounted more than 1 2 the maximum scanning distance of the product and or using mirrors Figures 2 20 and 2 21 illustrate floor mounting posts that are available Figure 2 19...

Page 125: ...Protected Height MH Mirror Heights FF SBSMIR02 200 7 87 298 11 73 FF SBSMIR04 400 15 75 501 19 72 FF SBSMIR06 600 23 6 704 27 72 FF SBSMIR08 800 31 5 909 35 79 FF SBSMIR10 1000 39 37 1112 43 78 FF SBSMIR12 1200 47 24 1315 51 77 FF SBSMIR14 1400 55 12 1520 59 84 Rotatable brackets are included with mirrors Figure 2 20 Floor Mounting Post FF MPZS9018 mm ...

Page 126: ...Installation Manual For application help call 1 800 537 6945 Honeywell MICRO SWITCH Sensing and Control 45 Figure 2 21 Floor Mounting Post FF SBZS9010 mm light curtain used for 1000 mm 39 37 in height or less ...

Page 127: ...erted this side Both connectors use the same type of crimped pins Figure 3 1 Rear View of Quick Disconnect Connector connections are made through quick disconnect metal DIN 43652 plugs delivered with the light curtain cross sectional area of stranded wires to be crimped metal DIN 43652 plugs only 0 5 mm2 AWG20 as a minimum 1 5 mm2 AWG16 as a maximum packing glands and allowed cable diameters to gu...

Page 128: ...part on each side down and remove it 6 Using a screw driver in the side slots push the top part off 7 Using the removal tool equivalent to FG 0300 146 Honeywell part number FG 0300 146 slide over pin and push until the spring releases the pin remove pin Power Wiring FF SB Series light curtains operate on either 120 or 240 volts AC The emitter and receiver units automatically switch to the AC volta...

Page 129: ...ould be as short as possible To minimize noise interference the ground terminal of the light curtain must be connected to the main ground of the machine Figure 3 3 Connections for Receivers Not Connected A1 A2 1 Normally Closed NC safety contact B1 B2 and C1 C2 2 Normally Open NO safety contacts A3 C5 Beam status A3 is internally connected to the 0 V when the beams are unobstructed NPN output I 5 ...

Page 130: ... return to the green condition the link between the contacts must be reestablished C4 C5 For FF SB Original Series or FF SB CE in factory setting see figure 3 4 C4 B3 For FF SB CE Series in cycle start mode see figure 3 5 Factory Settings receivers only Figure 3 4 Replacing FF SB Original Series with CE Version factory setting Optional test function NOTICE Points C4 and C5 are jumpered if the opti...

Page 131: ... optional test function is not used no voltage is applied C5 C3 B3 RECEIVER C4 Optional test function R2 R1 Cycle start mode Wiring Diagrams IMPROPER SYSTEM PERFORMANCE Ensure independent stop circuit safety relays have mechanically linked contacts that prevent contact overlapping in the event of a welded contact Failure to comply with these instructions could result in death or serious injury The...

Page 132: ...ration with CE Version of FF SB Series configuration except FF SB12R02 B3 B4 B5 C3 Not Connected ARC SUPPRESSOR 220 ohm 0 22uF EARTH GROUND Emitter and Receiver must be grounded for proper operation POWER NEUTRAL R1 R2 R3 R3 SUPPLY VOLTAGE Cycle Start MACHINE CONTROL R1 R2 R3 SUPPLY VOLTAGE EARTH GROUND Emitter and Receiver must be grounded for proper operation NEUTRAL A4 A5 SUPPLY VOLTAGE INTERNA...

Page 133: ...n and a CE version The CE version may be used instead of an Original However an Original version will not work red condition with the circuit illustrated in Figure 3 7 Figure 3 7 Wiring Diagram for CE Version FF SB Series configuration except FF SB12R02 NEUTRAL EARTH GROUND Emitter and Receiver must be grounded for proper operation POWER C4 C5 B5 C3 C5 B4 B3 A3 R1 Cycle Start R2 Signal Beam Status...

Page 134: ... IMPROPER INSTALLATION OF FF SB12E R02 SERIES LIGHT CURTAIN For FF SB12R02 Series light curtains use figure 3 8 wiring diagram ONLY Failure to comply with these instructions could result in death or serious injury Figure 3 8 Wiring Diagram of FF SB12R02 The cycle start push button is the normal push button used to start the machine cycle and not an additional button for the operator RC components ...

Page 135: ...s could result in death or serious injury IMPROPER SYSTEM PERFORMANCE Ensure independent stop circuit safety relays have mechanically linked contacts that prevent contact overlapping in the event of a welded contact Failure to comply with these instructions could result in death or serious injury Figure 3 9 Connection of Two Safety Light Curtains new installation Five relays R1 R2 R3 R4 and R5 are...

Page 136: ...FF SB Installation Manual For application help call 1 800 537 6945 Honeywell MICRO SWITCH Sensing and Control 55 This page has been left intentionally blank ...

Page 137: ...r serious injury Operational Test To ensure operational readiness perform the operational test at least once a day and every time the light curtain is repaired or powered up The operational test consists of passing a test rod included with unit through the sensing field to ensure the light curtain will detect it see figure 4 1 The included test rod will have a diameter equal to the resolution of t...

Page 138: ...d to be aligned Emitter and or receiver unit internal error Remove obstacles interrupting sensing field Clean emitter lens receiver lens and mirrors see Emitter and Receiver Cleaning Align emitters receiver and mirrors Replace emitter and or receiver unit LED E1 E2 and R2 are illuminated R4 is flickering Light curtain is in cycle start mode Ensure monitoring loop connections between pins C3 and C5...

Page 139: ...Connector FF SBZ1721202 Using Female Plug Connector FF SBZ1721137 connect pins A4 and A5 to supply voltage and the ground pin to earth ground Using a Female Plug Connector FF SBZ1721202 connect pins A4 and A5 to supply voltage and the ground pin to earth ground Also jumper the following pins C4 C5 B3 and C3 Emitter Board Visual Test see troubleshooting flow diagram sheet 2 of 2 1 Clean the front l...

Page 140: ...re emitter or receiver in front of the machine s unit to detect the failed unit Go to Next Sheet Is spare unit same size and family available Verify machine plugs wiring interface Problem Resolved Check incoming voltage is within specification or apply power with external test plugs see Test Machine working Problem Resolved Check LEDs relay status by using the troubleshooting chart Machine Down Pl...

Page 141: ... Check Status of LED R4 Emitter Failed Replace with Alternate One Problem Resolved Yes Machine Working On Flicker Off Faulty Receiver Power Supply Board Correct Supply Voltage Correct Supply Voltage No Check Receiver Mode Setting Yes Replace Receiver OK Problem Resolved Machine Works Yes Correct Mode Settings No Return emitter and receiver to Honeywell No Check Receiver ensure alignment is correct...

Page 142: ... and disconnect power from FF SB Series light curtain and machine Failure to comply with these instructions could result in death or serious injury 1 Turn off and disconnect power to both the light curtain and the machine FF SB SERIES LIGHT CURTAIN FRONT PLATE AND FINISH DAMAGE Gently wipe soiled areas with soft clean non abrasive cloth To prevent scratching clear plastic front plate or finish do ...

Page 143: ...omply with these instructions may result in product damage 1 Turn off and disconnect power to the light curtain and machine 2 Dampen a soft clean non abrasive cloth in the solution of mild soap and water Squeeze excess solution from the cloth 3 Wipe the soiled areas gently with the damp cloth Do not rub hard to prevent scratching the clear plastic front plate or paint finish 4 Rinse the cloth in c...

Page 144: ...rform the operational test to ensure proper functional readiness Repair and Maintenance This section provides step by step instructions related to repair and maintenance The tools required include a Philips head screw driver and a 20 Torx driver WARRANTY CONDITIONS Repair and maintenance are limited only to power supply module replacement optical controller module replacement and fuse replacement ...

Page 145: ...and Receiver Module Assemblies The power supply module in the receiver unit has three mechanically linked relays The power supply module in the emitter unit has no relays A fuse is located on the power supply module of the emitter and receiver The optical controller module has a master module that controls the LEDs in the emitter unit and the photoreceivers in the receiver unit Some units may have...

Page 146: ...1 Turn off and disconnect power to the light curtain and machine 2 Remove the light curtain from the machine and place it on a clean level work surface 3 Using a 20 Torx driver loosen the four captive screws in the end plate with the terminal block connector see figure 4 5 The screws do not need to be removed from the end plate Pull the end plate away from the housing Figure 4 5 End plate 4 Remove...

Page 147: ...n help call 1 800 537 6945 5 Disconnect the flat cable connector by pushing the tab that holds the connector to the left see figure 4 7 Pull the connector straight out Figure 4 7 Flat Cable Connector 6 Remove the power supply module from the housing see figure 4 8 Figure 4 8 Power Supply Module ...

Page 148: ...er on the receiver unit see figure 4 9 The fuse is in the same location on the emitter power board 1 Remove the power supply module as directed in the previous section Figure 4 9 Fuse 2 Replace the fuse with a 0 5 amp 120 240 VAC versions or a 1 amp slow blow fuse low voltage version 3 Replace the power supply module 4 Perform the operational test to ensure proper functional readiness Fuse Filter ...

Page 149: ...er supply module Two holes in the orange rail ease access to the screws see figure 4 10 3 Carefully disconnect and remove the output relay board CONNECTOR PIN DAMAGE Replace 3 output relay board with care to avoid damaging pins Failure to comply with these instructions may result in product damage 4 Positioning the connectors like the first output relay board install a new output relay board same ...

Page 150: ... the optical controller module See Replacement Part Order Guide 1 Remove the power supply module see Power Supply Module Removal 2 Turn the retaining rods and slide them out of the housing before removing the optical controller module see figure 4 11 Figure 4 11 Retaining Rod Removal 3 Gently pull the optical controller module straight out of the housing see figure 4 12 With the plastic support po...

Page 151: ...a set of jumpers that configures a unique address for each extension module position Unhook the same jumper on the replacement extension module 6 Slide the small moving parts on each side of the connector to release the flat cable then remove the cable 7 One retaining tab on the plastic lens holder keeps the master module and the extension module together see figure 4 14 Lift them apart and remove...

Page 152: ...e they are correctly aligned Using a Philip s screwdriver install and tighten all screws 11 Aligning the slots in the plastic support with those on the housing gently push the optical controller module into the housing 12 Aligning the straight ends of the retaining rods with the slot next to the lens holders slide the rods in see figure 4 11 and turn them to secure into position The retaining rod ...

Page 153: ...e the module into the housing until the flat cable connector can be connected to the optical controller module 3 Push the flat cable connector straight into its receptacle making sure the tab closes over the edge of the connector see figure 4 7 4 Install the power supply module and tighten the four Torx screws using the 20 Torx driver 5 Install the light curtain on the machine 6 Connect and apply ...

Page 154: ...eplace an original FF SB Series version light curtain with a FF SB CE version no jumper link change is necessary see figures 4 16 and 4 17 4 To reconfigure the factory settings of a new FF SB Series light curtain to the cycle start mode carefully remove the jumper links and plug them in the positions illustrated in figure 4 18 5 Perform an operational test to ensure proper functional readiness Fig...

Page 155: ...application help call 1 800 537 6945 Figure 4 17 Factory Setting Jumper Positions Factory setting jumper positions Connector Side Filter Fuse R C Flat Cable Relay Figure 4 18 Cycle Start Mode Jumper Positions Cycle start jumper positions Connector Side Filter Fuse R C Flat Cable Relay ...

Page 156: ...tions 3 Remove the end cover and pull off the two plastic caps on each end of this piece 4 Depress both sides of the plate and remove the black piece by pushing it to one side 5 Depress the transparent front window plate with the clamp inserting wooden battens between clamps and the safety light curtain 6 Remove the two pressing rods by pushing them for 1200 and 1400 mm pull the rods with a screw ...

Page 157: ...FF SB Series Installation Manual 76 Honeywell MICRO SWITCH Sensing and Control For application help call 1 800 537 6945 QGH ...

Page 158: ......

Page 159: ...nments 4 modulated 10 module 57 60 61 62 63 64 65 mounting brackets 17 34 35 36 37 O object sensitivity 10 optical controller 56 57 62 64 65 optically aligning 27 P perimeter guarding 4 photoreceivers 10 57 62 physical barrier 32 point of operation guarding 6 33 power supply 56 57 60 61 62 64 65 66 68 proper cleaning techniques 54 protected height10 11 15 17 18 19 25 31 62 push button 44 R receive...

Page 160: ......

Page 161: ...For application help call 1 800 537 6945 Honeywell MICRO SWITCH Sensing and Control 80 ...

Page 162: ...FF SB Installation Manual For application help call 1 800 537 6945 Honeywell MICRO SWITCH Sensing and Control 81 HFODUDWLRQ RI FRQIRUPLW ...

Page 163: ...ion help call 1 800 537 6945 MICRO SWITCH Honeywell Inc 11 West Spring Street Freeport Illinois 61032 Printed with Soy Ink on 50 Recycled Paper European Photoelectric Centre Honeywell Cométa 21 Chemin du Vieux Chêne 38243 MEYLAN Cedex France Tel 33 4 76 41 72 00 Helping You Control Your World ...

Page 164: ...107022 14 EN FR26 GLO 0100 Printed in Germany 2 Miniature Safety Light Curtain Installation Manual FF LS14 and FF LS30 Series C US ...

Page 165: ...3 107022 14 EN FR26 GLO 0100 Printed in Germany This page has been left intentionally blank ...

Page 166: ... AND USE CONSIDERATIONS 8 1 9 ADDITIONAL PROTECTION 9 2 DESCRIPTION AND OPERATION 10 2 1 OVERVIEW 10 2 2 DESCRIPTION 10 2 2 1 Control and Sensing Unit 10 2 2 2 Unit Compatibility 10 2 2 3 Unit Identification Plates 11 2 2 4 Specifications 12 2 3 OPERATION 12 2 3 1 Protection Height 13 2 3 2 Resolution 13 3 INSTALLATION 14 3 1 OVERVIEW 14 3 2 MACHINE GUARDING PROTECTION 15 3 3 HOW TO CALCULATE SAFE...

Page 167: ...TTING THE MODE OF OPERATION 30 4 8 EXAMPLE ELECTRICAL WIRING CONNECTIONS 31 5 INSPECTION AND MAINTENANCE 34 5 1 INSPECTION 34 5 1 1 Scheduled Machine Inspection 34 5 1 2 Scheduled Safety Light Curtain Inspection 34 5 2 CONTROL UNIT STATUS INDICATORS 35 5 3 TROUBLESHOOTING 36 5 4 REPAIR 38 5 4 1 Fuse Replacement 38 6 ORDER GUIDES 40 6 1 COMPLETE PRODUCT SET ORDER GUIDES 40 6 2 REPLACEMENT PART AND ...

Page 168: ...ection cleaning maintenance troubleshooting and repair information Order Guides provide catalog listings of safety light curtain sets mounting brackets cables power supplies fuses control units sensing units test rods and control unit hardware kit This section also contains a sensing unit and control unit compatibility table Warranty Information contains important contact information related to sa...

Page 169: ...ts carry the CE mark the CE declaration of conformity is located at the back of this installation manual 1 7 Compliance 1 7 1 European Directives Compliance The EC type examination certificate granted by the TÜV Hannover Sachsen Anhalt ensures conformity of the product with respect to the essential requirements of the following EEC Directives Directives Number Machine Directive 89 392 EEC and its ...

Page 170: ...election of the device and components for the specific application 2 and the correct installation proper maintenance and use of the light curtain device You must read and understand the information in this manual to ensure the safety device selected is the most appropriate for the application Failure to comply with these instructions could result in death or serious injury If you need assistance s...

Page 171: ...tically positioned their positioning must be checked It must not be possible for operators to neutralize the positioning sensors associated with these barriers Honeywell FF SR Series safety control modules may be used as an interface between the protective safety equipment and the machine control circuitry These products offer redundancy monitoring and control reliability features that ensure the ...

Page 172: ... into the sensing field In the start restart interlock mode manual the operator must press an external push button connected to the terminal strip of the control unit to restart the light curtain The mode of operation is selected via an internal selector switch located in the control unit The control unit has a test input that is used to trigger the output relay switching and check the correct ope...

Page 173: ...l Unit and Sensing Units Compatibility Control unit 30 mm Resolution Sensing Unit 14 mm Resolution Sensing Unit Number of Beams FF LS08C FF LS082802362A B 08 FF LS16C FF LS162804602A B FF LS16141962A B 16 FF LS24C FF LS242806842A B 24 FF LS32C FF LS322809082A B FF LS32143782A B 32 FF LS40C FF LS402811322A B 40 FF LS48C FF LS482813562A B FF LS48145612A B 48 FF LS56C FF LS562815802A B 56 FF LS64C FF...

Page 174: ...ontrol and Sensing Units IP 65 NEMA 13 Electromagnetic immunity According to IEC 801 4 level IV According to IEC 801 3 level III Light immunity 50 000 lux Status indicators Customer supplied lamps must be connected to the indicator outputs of the control unit Operating temperature 0 to 55 C 32 to 131 F Material Sensor Units Aluminum Control Unit Polycarbonate Size 30 mm Resolution Sensor Units 12 ...

Page 175: ...82 30 mm resolution 32 beam 908 35 77 50 ms 2 08 kg 4 57 lb FF LS402811322 30 mm resolution 40 beam 1132 44 60 50 ms 2 19 kg 4 81 lb FF LS482813562 30 mm resolution 48 beam 1356 53 42 50 ms 2 30 kg 5 06 lb FF LS562815802 30 mm resolution 56 beam 1580 62 25 50 ms 2 41 kg 5 30 lb FF LS642818042 30 mm resolution 64 beam 1804 71 07 50 ms 2 52 kg 5 54 lb 2 3 2 Resolution FF LS Series safety light curta...

Page 176: ... curtains so that any entry into protected area must interrupt sensing field or activate other safeguarding devices Install fixed barrier or additional safety light curtains to prevent operating personnel from reaching around under or over the sensing field Failure to comply with these instructions could result in death or serious injury IMPROPER SYSTEM PERFORMANCE Comply with local safety require...

Page 177: ... also be designed to the same high level of operation Vertical mounting may require the installation of fixed barriers or additional light curtains to prevent operating personnel from reaching around under or over the sensing field For point of operation guarding the safety light curtain s and any fixed barriers must be installed to detect or prevent operating personnel from standing between the s...

Page 178: ...14 in the US and 128 mm more in Europe than the FF LS14 safety light curtain if installed on the same machine 3 3 1 Normal Approach Point of operation Guarding Point of operation is defined as that area where a machine performs work such as cutting shaping boring or forming on a material 3 3 1 1 European Safety Distance Calculation The safety distance DS see figure 3 3 between the danger zone and ...

Page 179: ...ed using the following formula DS 63in t1 t2 C in where DS is the safety distance V is the velocity of movement approach speed into the danger zone 63in sec t1 is the response time of the FF LS light curtain sec t2 is the stopping time of the equipment sec C is additional safety distance C 3 4 minimum object detection 0 276 in Figure 3 3 Normal Approach Point of operation Guarding Country USA OSHA...

Page 180: ...m there is a risk of inadvertent undetected access beneath the safety light curtain Install additional protective safety devices as required Example if H 300 mm then DS 1 6 t1 t2 1080 Country European pr EN 999 Protection Parallel Approach Point of operation guarding using a FF LS14 safety light curtain 14 mm minimum object detection Application Small mechanical or hydraulic power press Formula DS...

Page 181: ...tains so there are no reflective surfaces within the beam angles of the sensing units Failure to comply with these instructions could result in death or serious injury Reflective surfaces near the sensing field can cause reflection of the sensing beams and result in two optical paths to a receiver located within each sensing unit This can lead to deflection and prevent detection of an object in se...

Page 182: ...ompletely protected and within the sensing zone of the FF LS30 Ensure the arrows on sensing units A and B are properly aligned Failure to comply with these instructions could result in death or serious injury 3 5 1 Optical Alignment Procedure Proper optical alignment of the FF LS Series safety light curtains ensures optimum operation Sensing units A and B must be parallel at the same height and pl...

Page 183: ...lel and in the plane perpendicular to the beams Ensure the relative height of the sensing units is the same Ensure the correct angular alignment of the sensing units For small scanning distances the optical alignment of the sensing units can be carried out easily and quickly using a ruler FF LS XX 14 FF LS XX 28 ...

Page 184: ...00 Printed in Germany 22 3 5 2 Mounting Dimensions Figure 3 9 Sensing Units FF LS 28 2 A B Sensing Units in mm 1 inch 25 4 mm b FF LS 14 2 A B Sensing Units Figure 3 10 Control Unit c FF LS C Control Unit in mm 1 inch 25 4 mm ...

Page 185: ...traight brackets for an installation parallel to the sliding rail FF LSZMS690 Right angle bracket in mm 1 inch 25 4 mm Kit of 2 right angled brackets for an installation perpendicular to the sliding rail All FF LS Series safety light curtains are delivered with both types of brackets The brackets provided allow one bracket to be installed every 19 7 inches 500 mm along the housing profile ...

Page 186: ...25 4 mm Kit of 2 straight brackets for an installation parallel to the sliding rail FF LSZMS730 Right angle bracket Kit of 2 right angled brackets for an installation perpendicular to the sliding rail Note All FF LS equipment is delivered with both types of brackets The brackets provided allow one bracket to be installed every 19 7 inches 500 mm along the housing profile ...

Page 187: ...Germany Figure 3 13 FF LSZKA0611 interface cables and FF LSZUS0605 FF LSZUS0606 power supplies FF LSZKA0611 32 ft 10 m Cables in mm 1 inch 25 4 mm FF LSZUS0605 230 Vac 24 Vdc and FF LSZUS0606 115 Vac 24 Vdc Power Supplies in mm 1 inch 25 4 mm ...

Page 188: ... the machine parts in motion especially after an interruption during a cycle A normal control sequence must be used to set the machine in motion Strictly adhere to all electrical connection instructions Failure to comply with these instructions could result in death or serious injury IMPROPER SYSTEM PERFORMANCE Ensure two independent stop circuit relays have mechanically linked contacts to reliabl...

Page 189: ...ions could result in death or serious injury The RS485 cable may be cut to meet specific customer application needs IMPROPER GROUNDING OF THE CONTROL UNIT Ensure terminal number 7 in the control unit is connected to ground Failure to comply with these instructions could result in death or serious injury IMPROPER WIREWAY Ensure the RS485 signal cable is kept away from power lines Use different wire...

Page 190: ...the electrical power supply units in Table 4 1 to ensure the necessary galvanic insulation of the FF LS Series safety light curtain To ensure specified immunity to electrical noise connect the earth terminal to the machine s main earth ground Failure to comply with these instructions will result in improper product performance Table 4 1 Power Supply Units optional Order Guide Catalog Listing Descr...

Page 191: ...Figure 4 2 Machine Connection with Double Stopping Circuitry RC component See figure 4 6 page 33 for correct interfacing of K1 and K2 The partial example shown here is more appropriate for AC power Figure 4 3 Multiple Safety Light Curtain Connection Four external safety relays K1 K2 K3 and K4 are used in the following manner RC component See figure 4 6 page 33 for correct interfacing of K1 K2 K3 a...

Page 192: ... system3 Minimum closing time is 100 ms 4 7 Setting The Mode Of Operation POWER APPLIED TO MACHINE CONTROL SYSTEM Before intervention turn off and disconnect power from FF LS Series safety light curtain and machine Failure to comply with these instructions could result in death or serious injury IMPROPER MACHINE RESTART Clearing the sensing zone must not start dangerous machine operation When rest...

Page 193: ...Example Electrical Wiring Connections IMPROPER SYSTEM PERFORMANCE Ensure independent stop circuit safety relays K1 and K2 have mechanically linked contacts that prevent contact overlapping in the event of a welded contact Failure to comply with these instructions could result in death or serious injury Figure 4 5 Start And Restart Interlock Manual Mode With Final Switching Device FSD External Safe...

Page 194: ...njury Figure 4 6 Automatic Restart Mode With FSD External Safety Relays Monitoring OFF ON COM 2 1 1 1 1 2 2 2 V in 2 V in 1 Power supply 18 25 Vac 22 30 Vdc TEST Hold Reset A B Sh A B Sh Sensor A Sensor B GREEN BROWN YELLOW WHITE BLACK GREEN BROWN YELLOW WHITE BLACK H N Internal Restart Mode Selector FSD K1 Green Lamp Red Lamp FSD K2 K1 K2 K2 K1 V in 7 K1 K2 Machine Control Circuit X1 X1 X2 X2 X1 ...

Page 195: ...N BROWN YELLOW WHITE BLACK GREEN BROWN YELLOW WHITE BLACK H N Internal Restart Mode Selector Green Lamp Red Lamp V in 7 Machine Control Circuit A2 A1 S 11 S 12 S 22 S21 PE S 33 S 34 13 23 33 41 14 24 34 42 Honeywell FF SRS5935 Power K2 K3 S1 S2 Internal Switches Start P B X1 X1 X2 X2 X1 X2 FF LS Control Unit FUSE FUSE FUSES F1 F2 1 Install a jumper between S33 and S34 for automatic restart mode 2 ...

Page 196: ...uence must be used If electrical power is removed from a machine its restoration must not initiate dangerous machine operation a normal machine control start sequence must be used If the safety light curtain is activated the machine must NOT be able to restart The external safety relays located between the safety outputs of the FF LS and the machine control circuitry must be monitored If a compone...

Page 197: ...lly inspect the safety light curtain and the electrical wiring to ensure that they are in serviceable condition Based on environment and needs Cleaning Use a clean soft dry cloth for dust removal Use a clean soft cloth with soapy water for grease removal Wipe without rubbing rubbing causes streaks and static electricity that attracts dust Products used to clean windows may be used Never use solven...

Page 198: ...lluminated Yellow LEDs 4 and 6 are NOT illuminated Acoustic signal is always present 1 The FF LS is operating correctly but needs to be restarted Safety output contacts X1 and X2 are open INTERRUPTED Red LEDs 5 and 7 are always illuminated Yellow LEDs 4 and 6 are NOT illuminated Acoustic signal is always present 1 An object within the sensing field forbids the effective restart of the FF LS Safety...

Page 199: ...minated Clean surface Sensing unit is defective Replace sensing unit matched pair Faulty reset pushbutton or open circuit Replace reset pushbutton or repair wiring Sensing field is clear but the protective safety equipment will not release after actuation of an external reset push button switch No LED indicator is illuminated No supply voltage to the control unit Inspect terminal wiring and if nec...

Page 200: ...d remove the sensing units A B from the brackets 3 Install the new sensing units A B into the mounting brackets and tighten the screws 4 Connect the cable to the new sensing units A B connectors 5 4 2 Fuse Replacement The control unit has a power supply fuse time delay 1 6 250 V and three output contact fuses time delay 4 A 250 V Replace these fuses as follows 1 Remove the protective plastic cover...

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Page 202: ...RS485 cables brackets and test rod 908 35 77 FF LS402811322 30 mm resolution 40 beam sensing units control unit RS485 cables brackets and test rod 1132 44 60 FF LS482813562 30 mm resolution 48 beam sensing units control unit RS485 cables brackets and test rod 1356 53 42 FF LS562815802 30 mm resolution 56 beam sensing units control unit RS485 cables brackets and test rod 1580 62 25 FF LS642818042 3...

Page 203: ...ackets used for 30 mm resolution FF LSZMS690 Mounting bracket kit 2 right angle brackets used for 30 mm resolution FF LSZMS720 Mounting bracket kit 2 straight brackets used for 14 mm resolution FF LSZMS730 Mounting bracket kit 2 right angle brackets used for 14 mm resolution Table 6 6 Cables and Accessories Order Guide Catalog Listing Description FF LSZKA0611 RS 485 cable 10 m length 32 8 ft FF LS...

Page 204: ... determine the suitability of the product in the application Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use 7 2 Sales and Service Honeywell s Sensing and Control Division serves its customers through a worldwide network of sales offices and distributors For application as...

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Page 206: ...rrier guarding 13 fixed barriers 13 I infrared 9 interruption 13 M machine guarding 7 13 minimum object sensitivity 11 misalignments 13 modulated 9 monitoring 4 O optical alignment 21 P point of operation guarding 13 protected height 10 R resolution 10 11 response time 47 S safety distance 12 scanning distance 11 self checking 4 sensing field 11 13 15 16 17 20 Standards 5 status indicators 47 stop...

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Page 208: ...107022 14 EN FR26 GLO 0100 Printed in Germany 46 9 Declaration of Conformity ...

Page 209: ... installazione Manual de instalación FF SE IMPROPER INSTALLATION Consult with US and or European safety agencies and their requirements when designing a machine control link interface and all control elements that affect safety Strictly adhere to all installation instructions Failure to comply with these instructions could result in death or serious injury ...

Page 210: ...ion manual This instruction manual must be kept with the product at all phases of the product life Especially it must be forwarded to the end user who will keep it as long as he uses it This manual must be read completely before installation commissioning or maintenance operation ...

Page 211: ... in Germany COPYRIGHT 1998 By Honeywell All rights reserved No part of this manual may be reproduced in any form or by any other means without permission from the publishers First Issue May 1 st 1998 Printed in Germany Order PK 107006 EN ...

Page 212: ... 14 3 4 SENSOR CONSTRUCTION 16 3 5 TECHNICAL SPECIFICATIONS 19 3 5 1 Minimum distance to obstacles 20 4 INSTALLATION AND MOUNTING 22 4 1 OVERVIEW 22 4 2 MATERIAL REQUIRED FOR INSTALLING THE FF SE 22 4 3 OPERATING PRECAUTIONS 22 4 4 MOUNTING 22 4 5 STATUTORY MOUNTING AND OPERATING PROVISIONS 26 4 5 1 Sensor accuracy safety margin 27 4 5 2 Example of stationary application 27 4 5 3 Application on a ...

Page 213: ...REPLACEMENT PROCEDURE 41 6 7 TROUBLESHOOTING 43 7 ORDER GUIDE 48 8 WARRANTY INFORMATION 48 8 1 WARRANTY AND REMEDY 48 8 2 SALES AND SERVICE 48 9 APPENDIX 50 9 1 MECHANICAL DIMENSIONS MM IN FOR REFERENCE ONLY 50 9 2 CABLE WIRING 51 9 3 DECLARATION OF CONFORMITY 52 9 4 ALPHABETICAL INDEX 53 ...

Page 214: ...s the integration into the machine control must be carried out by an authorised person who knows and applies the safety regulations After finishing the programming and downloading the data to the FF SE the protection areas must be checked while the machine is switched off Honeywell observes the QA System ISO 9001 certified by AFAQ during design development and production Recycling The product must...

Page 215: ...aking place but shall prevent a successive machine cycle ANSI B11 19 1990 5 5 OSHA 29 CFR 1910 217 states that the control system shall be constructed so that a failure within the system does not prevent the normal stopping action from being applied to the press when required but does prevent initiation of a successive stroke until the failure is corrected The failure shall be detectable by a simp...

Page 216: ...e 89 336 EC The EC type examination certificate granted by the German BIA Berufsgenossenschaftliches Institut für Arbeitssicherheit guarantees the conformity of the product with respect to the essential requirements of the Machinery Directive 98 37 EC To complete the EC type examination further tests have been carried out by external laboratories to guarantee the conformity of the product with res...

Page 217: ...Presses pr EN 12622 Hydraulic press brakes Safety pr EN 201 Injection plastic moulding machines pr EN 289 Compression moulding and transfer machines pr EN 11553 Laser for material processing EN 775 Manipulating Industrial Robots EN 415 1 Safety of packaging machines Part 1 Common requirements EN 415 2 Safety of packaging machines Part 2 Performed rigid container packaging machinery EN 415 3 Safety...

Page 218: ...S safety control module designed for emergency stop FF SRD Series safety control module designed for door monitoring FF SR2 safety relay control module designed for two hand controls FF SR0 Series safety control module designed for standstill detection on inductive motors FF SRT Series time delay module FF SRE Series expansion relay module They offer redundancy monitoring and control reliability f...

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Page 220: ...t 2 3 1 Setting the zones The FF SE monitors pre defined areas called protection zones A protection zone of the FF SE is made up of 600 beams Each beam sends infrared light and receives a signal back that corresponds to a distance from the closest object detected in this direction If this equivalent value falls below a certain distance during the monitoring it means that an object is present in th...

Page 221: ... an error and the outputs will open There is a timing filter of 4 seconds before the laser scanner goes to error which means that if an object crosses the test target beam for less than 4 seconds no error will be triggered 2 3 3 Outputs As soon as an object enters the alarm zone the FF SE opens the alarm output this can be used to turn a light or a buzzer on As soon as an object enters the safety ...

Page 222: ... 3 Principle of operation The type of laser beam used in this sensor is invisible and corresponds to IEC 825 class 1 representing no hazard to the eyes The measuring range begins directly in front of the lens The fixed test target is to ensure that the beam status is correct through reflectivity and position check This also checks the lens contamination Measuring principle The FF SE emits a pulsed...

Page 223: ...n the FF SE Due to these self tests the safety of the system can be assured All essential components are either redundant or they are monitored by independent test logic circuits a Fixed test target By measuring the light reflected from the fixed test target the sensitivity of the sensor is monitored Contamination of the optics or the test target can lead to the error message Error on test target ...

Page 224: ...or of the laser beam is located on top of the FF SE Both the emitted and the received laser signals pass through the same lens WARRANTY VALIDITY Do not attempt to open any part of the FF SE If any part is opened the warranty becomes void Figure 3 5 Sensor construction indicators side Electrical connections LED indicators from left to right Green safety output closed Red safety output open Yellow a...

Page 225: ...perating Alarm zone cleared Safety zone cleared Machine operating Alarm zone occupied Safety zone cleared Machine stopped Safety zone occupied Alarm zone cleared Machine stopped Safety zone occupied Alarm zone occupied Error detected see section 6 7 Troubleshooting LED off LED on Flickering Upon power up the system condition LED illuminates while initialisation tests are performed During 5 seconds...

Page 226: ...s Figure 3 7 Sensor construction Connector side Interface Communication between the sensor and a computer is performed via a RS 232 serial port of the PC interface 24 Vdc Signal This socket is used for the power supply and relay outputs ALARM SAFETY1 and SAFETY2 3 15 A fuse location with a sealed cover 8 pins power supply connector ALARM and SAFETY signals 24 Vdc supply voltage 14 pins communicati...

Page 227: ...ion with transformer according to IEC 742 for applications powered by battery a DC DC converter with an input voltage of 24 V 30 must be used see 5 4 Current consumption approx 1 A at 24 Vdc In rush at start up 2A during 100 ms Total Power consumption 24 W Housing Material Aluminium Sealing IP 65 NEMA 4 13 Length 172 mm 6 62 in Width 112 mm 4 25 in Height 176 mm 6 93 in Weight approx 3 kg 6 61 lbs...

Page 228: ...s is a maximum value taking into account the influence of all environment parameters For a given sensor at constant temperature a distance to obstacle of 120 mm can reliabily be used IMPROPER PROTECTION DUE TO MINIMUM DISTANCE TO OBJECT If the minimum distance to the object allows undetected access to machine use additional safety sensors or hard guarding to force personnel to go through the detec...

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Page 230: ...t rain snow dust and smoke as objects They may activate the sensor and cause an alarm safety or error condition The FF SE is protected against water splash per IP 65 and operates in a temperature range of 0 to 50 C 32 to 122 F Do not expose the sensor to rain or temperatures outside these specifications Do not subject the FF SE to rapid changes in temperature which could lead to condensation on th...

Page 231: ...ad of another laser scanner in the direction where a zone has been programmed Possible solutions The sensors can for example have protection zones which do not look at each other example 2 or be mounted at different heights example 3 or with different angles of inclination with regard to the floor example 4 It is also possible to place a solid barrier between two sensors to eliminate the risk of i...

Page 232: ...Germany 24 Example 2 Example 3 Example 4 Example 5 Figure 4 2 Mutual interferences correct correct Correct Beamsize 160 mm at 10 m 300 mm 11 82 in up to 1 m distance between sensors 500 mm 19 7 in above 1 m distance between sensors Correct ...

Page 233: ... inclined etc There are two possibilities for mounting the sensor on the machine 4 tapped M4 x 10 holes are available on the lower side of the sensor for horizontal mounting 4 screws M4 x 10 included Figure 4 3 Mounting For mounting the following material is required 4 M4 x 10 screws for mounting on a horizontal surface included Washers and lock washers included A bubble level for alignment The br...

Page 234: ...e instructions will result in death or serious injury IMPROPER APPLICATION OF FF SE LASER SCANNER If the FF SE is OFF the machine must be switched off The maximum value of the machine stop time including the FF SE s response time must be short enough so that no object can penetrate the danger area before the dangerous movement is stopped The safety distance S between the protection area and the da...

Page 235: ...e instructions could result in death or serious injury 4 5 2 Sensor accuracy safety margin The sensor accuracy depends on the distance A safety margin needs to be taken into account when calculating the safety distances Range R 2 m 6 56 ft 2 R 3 m 9 84 ft 3 R 4 m 13 12 ft 4 R 5 m 16 4 ft 5 R 6 m 19 68 ft Safety margin E 250 mm 9 85 in 350 mm 13 79 in 450 mm 17 73 in 550 mm 21 67 in 700 mm 27 58 in...

Page 236: ...ng distance If the undetected presence in front of the machine cannot be prevented by the design of the safety zone the width of the no detection accessible zone which is directly in front of the machine must be smaller than 35 mm 1 38 in for a safety distance up to 3 m 9 84 in For greater safety distances the gap must be zero Failure to comply with these instructions will result in death or serio...

Page 237: ...ALLATION OF FF SE LASER SCANNER Use spell check safety equipment with the FF SE if one of the following situations applies a danger area can be reached without passing through the safety zone the area monitored by the FF SE can be reached by passing under over or around the safety zone Failure to comply with these instructions will result in death or serious injury IMPROPER SAFETY ZONE DEFINITION ...

Page 238: ...comply with these instructions could result in death or serious injury IMPROPER PERSONNEL PROTECTION Install the safety equipment to prevent personnel to travel with the AGV Use additional safety equipment if necessary Failure to comply with these instructions could result in death or serious injury 4 5 5 Example of application for AGV AGVwidth 1600 mm 5 3 ft t1 response time of FF SE 280 ms t2 re...

Page 239: ...26 GLO 0300 Printed in Germany 1160 mm 45 70 in 0 2 m 0 65 ft FSE 7 Figure 4 8 Example of application for AGV Safety extension left Safety extension right Safety zone Maximum measuring distance AGV Safety extension front ...

Page 240: ...ial free circuit outputs are available for the conditions ALARM and SAFETY 2 safety and 1 alarm The outputs are realised as N O contacts Example of connecting the ALARM and SAFETY outputs PC is connected only for programming Figure 5 1 FF SE connections ALARM output The relay contact ALARM can be used for issuing an alarm signal The ALARM output will be opened when the alarm zone has been penetrat...

Page 241: ...oning the outputs are opened The contact will close after having cleared the zone programmable delay between 200 ms and 5 s The electrical rating of this output is 2 A 48 V max See below two examples for connecting the FF SE to a machine control Figure 5 3 A 2 A 1 S 1 1 S 1 2 S 2 2 S2 1 P E S 3 3 S 3 4 1 3 2 3 3 3 4 1 Honeywell FF SRS5935 1 4 2 4 3 4 4 2 Power K2 K3 Emergency Stop P B S 1 S 2 Inte...

Page 242: ...ntrol 1 2 8 7 6 5 4 3 PE K2 K4 K5 K2 K2 K2 Monitoring and manual restart function K2 K4 K2 K5 IMPROPER OUTPUT PROTECTION Install a varistor MURR ELEKTRONIK reference VG A 24 DC interfaces in parallel with the load to protect the safety relays Failure to comply with these instructions will result in product damage Refer to section 5 4 Connecting the interface cable for detailed instructions about c...

Page 243: ...ly to the sensor ensure the following Before making any wiring connections ensure the machine is switched off and that any danger is eliminated To avoid short circuits ensure that the sensor is switched OFF Alarm output must not be used to stop machinery Always use safety outputs If the shielded power cable 5m 16 4 ft delivered with the sensor is not long enough extend the cable using the same typ...

Page 244: ...s are factory set and may be penetrated during the set up However this will not hinder the set up at all NOTICE If the PC is connected but the FFSE EXE program does not run the laser scanner may not start In this case the RS232 interface cable has to be disconnected from the laser or the FFSE EXE program has to be started Important grounding information The correct grounding connection must be obs...

Page 245: ...gnal Description Direction Level Figure 5 7 Female connector of the interface cable A C E G J L M N O P R S T U GND RTS CTS TxD RxD RESET GND WA Earth RS 232 RS 232 Ready to send RS 232 Clear to send RS 232 Transmit data RS 232 Receive data Do not connect RESET low active Do not connect Do not connect Do not connect Do not connect Ground Restart Do not connect Output Input Output Input Input Input...

Page 246: ...est 2 connect the machine outputs and repeat the procedure Failure to comply with these instructions could result in death or serious injury Check and document the protection zones with the computer connected as follows see software reference installation manual PK107029 EN for additional information 1 Start the program FFSE EXE Enter the main menu 2 Select Monitor from the main menu 3 Check the l...

Page 247: ...y in position during normal operating conditions Ensure the sensor cannot be moved or changed in its position 7 Ensure the sensor s two safety outputs are used to stop the machinery IMPROPER SIGNAL OUTPUT USE Do not use the Alarm output as a safety output it is not self checked Use the 2 safety outputs of the FF SE Failure to comply with these instructions will result in death or serious injury 8 ...

Page 248: ...tion every day by intentionally activating the safety output or removing power In case of doubt switch the sensor off and inform the responsible safety specialist 6 3 Six month maintenance IMPROPER MAINTENANCE AND CONTROL The checking of the protection areas must be performed by the persons responsible for safety every 6 months or less Failure to comply with these instructions could result in deat...

Page 249: ...the installation do not use the serial number For example POST23 PRM or AGV2B PRM If a replacement sensor is required damaged sensor maintenance break down do the following 1 Obtain a new sensor a PC and a disk with the saved installation information 2 Ensure the machinery is in a safe state stopped power removed 3 Shut down the power supply disconnect the sensor power cable remove the mounting ha...

Page 250: ...ill not include existing obstacles 9 Select Done and confirm the Transfer setting into the FF SE memory selecting Yes 10 PRM file is transferred to the replacement sensor memory 11 The programmed zones and the restart delays are listed on screen 12 Confirm one more time if FF SE settings are correct by clicking on Yes 13 Release new settings by selecting Ok 14 The sensor is now programmed with the...

Page 251: ... power supply Fuse s may be blown Replace fuse s as required Power supply voltage may not be within the specified range Ensure the power supply is 24Vdc 15 Adjust or replace the power supply as required Power supply may not be able to absorb the current inrush during startup especially when several laser scanners are powered from the same source Install a power supply with a current capability tha...

Page 252: ... is completed This is an internal sequence of tests which takes 10 seconds Optical head may be heavily contaminated fingerprints or dust Remove power from the sensor and clean the optical head see section 6 4 Advice on maintenance External test target error test beam has been broken sensor has moved target has moved The diagnostic LED will flicker with 3 extinction sequence Reset the sensor by tur...

Page 253: ...ogramming was aborted 1 light pulse two extinctions 2 light pulsee 3 extinctions 3 light pulses 4 extinctions 4 light pulses 5 extinctions 5 light pulses 6 extinctions 6 light pulses 7 extinctions Indication Possible Cause Corrective Action Objects are not detected where they should be LED status does not change when object enters into protection zones Incorrect alarm and safety zones are in use U...

Page 254: ...canner may cause false triggering Remove or block out the light source or the reflective surfaces If not possible change the angle of the laser scanner to prevent sensing these sources Rain snow fog smoke and dust may be detected as objects Protect the scanner from air pollution Do not use the scanner outdoors If a second scanner is located close to a scanner the installed sensor mutual interferen...

Page 255: ...ntrol circuitry Properly seat the cable connectors between the sensor outputs and the machine Repair or replace cable connector pins receptacles as required If the red safety output LED is NOT illuminated the object is not detected No safety outputs signals are being sent to the machine control circuitry Use a personal computer and the FFSE EXE software program to the redefine alarm and safety zon...

Page 256: ...s it finds defective The foregoing is the Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose While we provide application assistance personally and through our literature and the Honeywell website it is up to the customer to determine the suitability of the product in the application Specifications...

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Page 258: ... mm In for reference only 723 09 0453 80 17 Binder 723 09 0173 80 08 Binder PE connection Hex 4 mm Mounting holes optical axis LEDs Green Red Yellow Yellow Type plate Protection cap interface The power cable is delivered with the sensor the interface cable is delivered with the software ...

Page 259: ...V GND24 SAFETY2 1 SAFETY2 2 SAFETY1 1 SAFETY1 2 ALARM1 ALARM2 PE S2 S2 S1 S1 A A PE White Brown Blue Violet Grey Pink Black thin Red Black thick 24 V DC supply 0 V DC supply relay output SAFETY 2 1 relay output SAFETY 2 2 relay output SAFETY 1 1 relay output SAFETY 1 2 relay output ALARM 1 1 relay output ALARM 1 2 protection earth case Binder series 723 14 pins RTS GND RESET RxD TxD CTS GND RESTAR...

Page 260: ...107006 11 EN FR26 GLO 0300 Printed in Germany 52 9 3 Declaration of conformity ...

Page 261: ...ards 8 European Standards 10 G General 6 14 Glossary 12 H Hard guards 10 Housing 19 I Installation 22 Interface 18 19 L Laser and angle measurements 19 LED indicators 17 M Machine 13 maintenance 40 Monitoring the protection area 15 P Principle of operation 14 protection area 12 R relay output 18 Relay output 19 S SAFETY 19 Safety class 19 safety distance 22 safety zone 12 14 Self checking 15 speci...

Page 262: ...24 Fax 42 2 6112 3461 Denmark Honeywell A S Tel 45 39 55 55 55 Fax 45 39 55 55 58 Finland Honeywell OY Tel 358 0 3480101 Fax 358 0 34801375 France Honeywell SA Tel 33 1 60 19 80 40 Fax 33 1 60 19 81 73 Germany Honeywell AG Tel 49 69 8064 444 Fax 49 69 8064 442 Hungary Honeywell Kft Tel 36 1 252 6363 Fax 36 1 252 1541 MICRO SWITCH Centre Honeywell Control Systems Ltd Tel 44 1698 481400 Fax 44 1698 ...

Page 263: ...PK 107007 1 EN FR26 GLO 298 Printed in France Safety Mat Installation Manual FF SM Series Safety Mat PK 107007 Issue 1 ...

Page 264: ...ii Honeywell PK 107007 01 EN FR26 GLO 0298 Printed in France For application help see Warranty Information ...

Page 265: ... x Additional Protection x Description and Operation 1 Overview 1 Control Unit Identification 1 Mat Identification 2 Theory of Operation 2 Mat Specifications 6 Control Unit Specifications 7 Installation 9 Overview 9 Machine Guarding Protection 10 Point of operation Guarding 11 Safety Distances 11 Safety Distance Example One Point of operation Guarding 14 Safety Distance Example Two Zone Guarding 1...

Page 266: ...3 Electrical Connections 34 Overview 34 Power Supply Wiring 35 Machine Stop Contacts X1 and X2 36 Permanent Self checking Monitoring 36 Protection of Relay Contacts X1 and X2 36 Final Switching Devices FSD K1 and K2 37 Internal Auxiliary Contacts X1 and X2 see figure 3 4 38 Final Switching Device FSD Monitoring 39 Overview 39 Test input 40 Contact Status 40 Physical Configuration and Wiring Diagra...

Page 267: ...nce v Table of Contents cont d Order Guides 57 Safety Mat Order Guide 57 Cable Extension Order Guide 57 Control Unit Order Guide 58 Accessories and Spare Parts Order Guide 59 Edge Trim Order Guide 59 Warranty Information 61 Warranty And Remedy 61 Sales And Service 61 Index 63 Declaration of Conformity ...

Page 268: ...vi Honeywell PK 107007 01 EN FR26 GLO 0298 Printed in France For application help see Warranty Information This page has been left intentionally blank ...

Page 269: ...mportant highlighted information the manual s organization control reliability information approvals standards regulations and directives Description and Operation provides operation and specification information Installation explains how to properly install safety mats Connections and Setup covers electrical installation interfacing and setup procedures Inspection and Maintenance contains inspect...

Page 270: ...1 19 1990 5 5 OSHA 29 CFR 1910 217 states that the control system shall be constructed so that a failure within the system does not prevent the normal stopping action from being applied to the press when required but does prevent initiation of a successive stroke until the failure is corrected The failure shall be detectable by a simple test or indicated by the control system Honeywell has develop...

Page 271: ...opean Directives The EC type examination certificate granted by the French Institute National de la Recherche et de la Sécurité INRS guarantees the conformity of the product with respect to the essential requirements of the Machine 89 392 EEC and its successive amendments To complete the EC type examination further tests have been carried out by external laboratories to guarantee the conformity of...

Page 272: ...Requirements for Industrial Robots and Robot Systems Additional Protection In some applications it may be necessary to provide additional protection to augment the protection provided by the safety mat Hard guards or safety light curtains combined with safety mats may be used to ensure the operator is either forced to move through the sensing field to enter the danger zone or forced to stand on th...

Page 273: ...nsor door interrupt safety system GSS safety limit switches GK and GKM key operated safety switches 24 924CE miniature safety limit switch Safety light curtains used as additional protection must comply with the following European standards Standards Title EN 61496 Parts 1 2 Safety of machinery Electrosensitive protective equipment EN 954 Safety of machinery Safety related parts of control system ...

Page 274: ...portant Information FF SM Series Installation Manual xii Honeywell PK 107007 01 EN FR26 GLO 0298 Printed in France For application help see Warranty Information This page has been left intentionally blank ...

Page 275: ...rms to the technical examination endorsement issued by the listed notified body and is valid in Europe and associate countries Figure 1 1 Control Unit Identification Plate F 38240 Meylan Made in France EC type examination certificate delivered by Attestation d examen CE de type délivrée par EG Baumusterprüfbescheinigung von EN 1760 1 Control Category 4 according to EN 954 1 Sensor Category 3 accor...

Page 276: ...essure sensitive protective system designed to detect an operator inside a work area This protective equipment will stop any dangerous machine motion when the safety mat is activated The FF SM Series has been designed in compliance with the EN 1760 1 European Standard Safety of machinery Pressure sensitive protective devices Part 1 General principle for the design and testing of pressure sensitive...

Page 277: ...ctive equipment Control Unit The control unit operates in an automatic restart mode the machine operating condition is restored after power up and after any actuation and de actuation of the mat sensor In this mode another part of the safety control circuitry for instance Honeywell s safety control modules must keep the latched function engaged in a safe way The control unit has two safety relays ...

Page 278: ...gangsstatus Machine operation enabled Marche de la machine autorisée Maschinenbetrieb Freigabe Machine operation disabled Marche de la machine interdite Maschinenbetrieb gesperrt Device in test condition Appareil en test Gerät im Tesbetrieb Power on Sous tension Unter Spannung Normal operation Fonctionnement normal Normalbetrieb Test mode Test Test Power off Hors tension Ohne Spannung Power supply...

Page 279: ...LO 0298 Printed in France 5 Figure 1 4 FF SM Series Operation Diagram reception signal output status and sensing threshold indicator 2 S 1 S Detection threshold Overrange Reception signal Sensing threshold indicator 0 5 S 1 1 1 The sensing threshold indicator flickers when the signal drift becomes high an adjustment is then necessary ...

Page 280: ...g Aluminum plate welding splash resistant 3 mm 0 1 in thickness Nitrile rubber oil resistant 5 mm 0 2 in thickness Operating temperature 0 C to 55 C 32 F to 131 F Thickness 20 mm 0 79 in Weight Aluminum 27 kg m 2 5 5 lb ft 2 Nitrile 23 kg m 2 4 6 lb ft 2 Sealing Mat IP 67 NEMA 6 ST connectors IP 60 Control unit connection A fiber optic cable equipped with two ST connectors 5 m cable length PVC she...

Page 281: ...c 10 20 24 Vdc 15 Frequency 50 to 60 Hz Power consumption 6 VA 9 W Response time 25 ms Connection Snap in clips for electrical wires ST connectors for fiber optic cables Fastener M5 screws 4 ea Weight 3 6 kg 7 9 lb Sealing IP 65 NEMA 4 and 13 Dimensions 238 x 203 x 100 cable glands and reducer included Electrical noise immunity According to IEC 801 4 level IV VAC or level III VDC Outputs 2NO 1NC t...

Page 282: ...cription and Operation FF SM Series Installation Manual 8 Honeywell PK 107007 01 EN FR26 GLO 0298 Printed in France For application help see Warranty Information This page has been left intentionally blank ...

Page 283: ...laid on the safety mat sensor surface is forbidden since it may alter the 30 kg sensitivity Failure to comply with these instructions will result in death or serious injury IMPROPER INSTALLATION Install FF SM safety mats in accordance with this installation manual and applicable local safety regulations and standards OSHA ANSI European standards Allow entry into protected area by activation of sen...

Page 284: ...ce must be used Ensure the location of the manual restart function is outside of the danger zone and provides the operator with a clear view of the zone Ensure each safety mat activation immediately stops machine operation within the response time of the components Ensure the control unit status indicators operate properly and are visible from the dangerous area Failure to comply with these instru...

Page 285: ...TY DISTANCE Calculate safety distance using formula DS V t1 t2 C where DS is the safety distance OSHA 29 CFR 1910 217 ANSI B11 19 1990 V is the approach speed constant of 63 inches per second t1 is the response time of the FF SM safety mat t2 is the stopping time of the machine including interconnected components such as relays solenoids and brakes C is the additional safety distance obtained from...

Page 286: ...the machine sec application dependent application dependent C additional distance 66 to 84 in 1200 mm or 47 3 in Figure 2 1 Floor Mounting DS Floor Mounting Safety Distance Formula European US DS mm 1600 t1 t2 1200 European DS in 63 t1 t2 C where C is between 66 to 84 inches US Note Ensure hardguarding protection is installed on the rear face and on both sides Figure 2 2 Step Mounting DS H Step Mo...

Page 287: ...stopping time of the machine sec Note Ensure hardguarding protection is installed on the rear face and on both sides IMPROPER INSTALLATION OF COMBINED MAT AND MULTI BEAM TRIP DEVICES Ensure the operator cannot stand between the machine and the sensing zone without activating the safety mat Ensure the operator cannot cross the safety mat without activating the multi beam trip devices Failure to com...

Page 288: ...tall the FF SM Series safety mats and mechanical guards so that NO person can stand between the safety mat and the danger zone without being detected Failure to comply with these instructions will result in death or serious injury Country USA Application Mechanical or hydraulic power press Protection Point of operation guarding Formula DS V t1 t2 C V 63 in sec t1 0 025 sec FF SM t2 0 200 sec machi...

Page 289: ...he danger zone Ensure a Programmable Logic Controller cannot override a manual restart function Ensure each safety mat activation immediately stops machine operation within the response time of the components Ensure clearing the sensing zone does not start machine operation Ensure the application of electrical power does not initiate machine operation after a cycle interruption Ensure it is necess...

Page 290: ...nsport and Storage Figure 2 4 Transport Requirement SENSOR MAT DAMAGE Always transport the safety mat in a vertical position see figure 2 4 Always store the safety mats in a horizontal position see figure 2 5 Never fold the safety mat Failure to comply with these instructions will result in product damage Figure 2 5 Storage Requirement STORAGE AREA FOR SAFETY MAT STORAGE AREA FOR SAFETY MAT ...

Page 291: ...bsorb some irregularities of the floor such as particles of a diameter of less than 1 mm 0 04 in If significant floor irregularities exist place a 2 5 mm 0 10 in thick piece of sheet metal under the mat to ensure a constant response on the whole mat surface The flatness of the floor must be lower than 5 mm 0 20 in per meter 3 28 ft without taking into account the irregularities If a floor is not r...

Page 292: ...of the fiber optic cable This sleeve tube must be used with the cable gland of the control unit to ensure IP65 NEMA 4 control unit sealing Do not bend the optical cable too much to prevent significant signal attenuation A minimum bending radius of 30 mm 1 18 in is recommended The control unit and connecting box are equipped with a cable drum see figure 2 7 This drum stores excess cable and ensures...

Page 293: ...ontrol unit or connecting box to ensure proper IP sealing of connectors and protection from mechanical damage Failure to comply with these instructions will result in product damage If a fiber optic cable extension is necessary or if several safety mats must be connected together one or more ST cable to cable connectors must be used to interconnect the cables order the FF SMZ175196 kit for a pair ...

Page 294: ...sleeves will improve connector protection Figure 2 10 Cable Extension Single Mat Safety mat Control unit Cable extension used to connect a single safety mat to a control unit Use either the connecting box or heat shrinkable sleeves to improve the connector s protection All of the fiber optic connectors including the two optoelectronic components inside the control unit are equipped with rubber cap...

Page 295: ...he cable duct A gap of 1 5 mm 0 06 in shall be between the safety mat and the trim edge to avoid any edge stress See figure 2 12 below IMPROPER USE OF THE FF SM SERIES SAFETY MAT The 30 kg sensitivity of the FF SM Series safety mats is suitable for the detection of adults weighing more than 35 kg according to the EN1760 1 European standard Do NOT use FF SM Series safety mats on public places where...

Page 296: ...f the FF SM Series safety mats is suitable for the detection of adults weighing more than 35 kg according to the EN1760 1 European standard Do NOT use FF SM Series safety mats in public places where children may have to be detected Use of an additional protective sheet laid on the safety mat sensor surface is forbidden since it may alter the 30 kg sensitivity Failure to comply with these instructi...

Page 297: ...igid PVC sheath and protective sleeve allow bending of the fiber optic cable at exits and corners of the safety mat while ensuring protection Figure 2 14 Cable Duct The fiber optic cable pairs must be protected against damage The openings cable ducts and chutes must be dimensioned so that the fiber optic cable and connectors can be installed into them with ease The cable duct and chutes must compl...

Page 298: ...two mats operated by a single control unit using a connecting box figure 2 16 Figure 2 15 Single Zone Protection SAFETY MAT PLANCHER DE SECURITE SICHERHEITS SCHALTMATTE TEST TEST Output status Etat de la sortie Ausgangsstatus Machine operation enabled Marche de la machine autorisée Maschinenbetrieb Freigabe Machine operation disabled Marche de la machine interdite Maschinenbetrieb gesperrt Call fo...

Page 299: ...aintenance Appeler la maintenance Den Wartungsdienst anrufen Device in test condition Appareil en test Gerät im Tesbetrieb Power on Sous tension Unter Spannung Normal Normal Normal Normal operation Fonctionnement normal Normalbetrieb Sensing threshold Seuil de détection Empfangspegel Test mode Test Test Power off Hors tension Ohne Spannung Power supply Alimentation Stromversorgung Light off Lumièr...

Page 300: ...l Normal operation Fonctionnement normal Normalbetrieb Sensing threshold Seuil de détection Empfangspegel Test mode Test Test Power off Hors tension Ohne Spannung Power supply Alimentation Stromversorgung Light off Lumière éteinte Licht aus Light on Lumière allumée Licht ein Flickering light Lumière clignotante Blinkendes Licht F 38240 Meylan Made in France EC type examination certificate delivere...

Page 301: ... 16 0 35 3 FF SM100075 105 1000 3 3 750 2 5 Aluminum metal 20 30 44 75 24 5 54 FF SM100100 105 1000 3 3 1000 3 3 Aluminum metal 30 40 67 02 36 0 79 37 FF SM150050 105 1500 4 9 500 1 6 Aluminum metal 20 30 44 75 24 5 54 FF SM150075 105 1500 4 9 750 2 5 Aluminum metal 30 40 67 02 36 0 79 37 FF SM150100 105 1500 4 9 1000 3 3 Aluminum metal 40 50 89 29 47 5 104 7 FF SM075050 205 750 2 5 500 1 6 Nitril...

Page 302: ...3 217 25 203 120 3 4 2 1 65 238 93 5 100 211 203 211 A4 A5 N P M5 Catalog Listing Description FF SMC100T2 24 Vdc supply voltage FF SMC100TE 120 Vac supply voltage FF SMC100TG 240 Vac supply voltage Figure 2 20 Connecting Box Mounting Dimensions 100 mm 3 94 in 60 30 217 25 6 PG 16 cable glands M5 230 100 Fiber optic cable rolled round the drum Catalog Listing Description FF SMZBOX Connecting box fo...

Page 303: ... to cable connector FF SMZFOC10 10 m 32 8 length L delivered without ST type cable to cable connector FF SMZFOC20 20 m 65 6 length L delivered without ST type cable to cable connector Figure 2 22 Cable to cable Connector 100 mm 3 94 in 29 40 mm Drilling hole Panel thickness less than 3 mm 16 00 mm 9 60 mm 9 mm 10 mm FF SMZ175196 Kit of two cable to cable connectors for the connection of four ST ty...

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Page 305: ...electrical connection instructions and local wiring standards If the module is in the automatic operation mode another part of the safety control circuitry must keep the latched function engaged To keep the latched function engaged and maintain control reliability use safety components only Do not use a programmable logic controller PLC Failure to comply with these instructions could result in dea...

Page 306: ...from the cable gland to gain access to the rubber seal inside 2 Remove the precut hole from the rubber seal 3 Remove protective caps on the control unit optical receptacles and the optical fiber cable ends Keep the protective caps for future use ST fiber optic connectors can be installed without regard to emitter and receiver orientation 4 Slide one ST connector of the fiber optic cable through th...

Page 307: ...er seal 3 Remove protective caps on the cable to cable connector and the optical fiber cable ends Keep the protective caps for future use 4 Slide one ST connector of the fiber optic cable through the plastic cap screw and the rubber seal inside the cable gland 5 Repeat step 4 with the second ST connector 6 Repeat steps 1 through 5 for all the safety mat optical cables as required 7 Engage the ST f...

Page 308: ...minal block wiring locations inside the control unit Figure 3 1 Top View of Control Unit Auxiliary contacts 4 2 3 fuse Machine stop contacts 4 2 2 power supply 4 2 1 X1 X2 X1 X2 A1 A2 B1 C1 B2 C2 A4A5 Test input 4 2 6 20 Vdc 50 mA C4B3 1 Earth N P O N 1 2 1 2 3 A1 A2 B1 C1 B2 C2 C4 B3 Test F1 F2 A4 A5 N P The terminal strip contact points for B1 B2 and C1 C2 normally open safety contacts are not i...

Page 309: ...lts AC 10 20 A 24 volt 15 DC version is also available DC versions are equipped with DC DC converters to provide the galvanic insulation made mandatory by IEC64196 European norms for type 4 equipment An additional galvanic insulated means a dedicated power supply with a DC DC converter is not required The frequency range is from 50 to 60 Hz Power consumption is either 6 VA AC or 9 W DC When wiring...

Page 310: ...s therefore important to use the two contacts to prevent operation of the machine Protection of Internal Relay Contacts NO contacts IMPROPER ARC SUPPRESSORS INSTALLATION Never install an arc suppressor across the safety output contact of the control unit Always install arc suppressors across the coils of external safety relays Failure to comply with these instructions could result in death or seri...

Page 311: ...res switching capacity and number of contacts will depend upon the machine stopping circuitry These external safety relays are sometimes called Final Switching Devices and their correct operation must be continuously monitored or checked Figure 3 3 External Safety Relays Connection Connection of One Control Unit FF SM control unit K3 K3 K2 1 K2 FSD 1 K1 FSD B2 B1 C2 C1 OR Single channel machine co...

Page 312: ...ontact A1 A2 is also a safety contact This safety contact may be used to relay the stopping information to the machine control circuitry indicate the safety equipment output status or provide a redundant complement secondary to the main safety stop chain system Figure 3 4 Internal Auxiliary Contact Connection FF SM control unit Signalling relay status A2 A1 K1 K3 K3 K2 Phase DC Neutral DC NO P B K...

Page 313: ...elays K1 and K2 connected to the equipment outputs after each activation of the safety mat See figure 3 5 After deactivation of the mat sensor the control unit will automatically restart and the safety outputs normally open contacts will close If safety relays K1 and K2 are operating correctly the activation of the restart push button will first energize safety relay K3 and then the final switchin...

Page 314: ... K2 Also the auxiliary safety output contact of the control unit normally closed contact is closed and the normally closed contacts of the external safety relays K1 and K2 are closed If this normally closed contact test input is not used leave the jumper installed between C4 and B3 located inside the control unit A time of 140 milliseconds is required for the system to restart after the test conta...

Page 315: ... autorisée Maschinenbetrieb Freigabe Machine operation disabled Marche de la machine interdite Maschinenbetrieb gesperrt Call for Maintenance Appeler la maintenance Den Wartungsdienst anrufen Device in test condition Appareil en test Gerät im Tesbetrieb Power on Sous tension Unter Spannung Normal Normal Normal Normal operation Fonctionnement normal Normalbetrieb Sensing threshold Seuil de détectio...

Page 316: ...ct of the control unit Always install arc suppressors across the coils of external safety relays Failure to comply with these instructions could result in death or serious injury Figure 3 8 Wiring Diagram Using Additional External Safety Relays Area Controlled by Two Safety Mats Run by a Single Control Unit K1 K3 K3 K2 Phase DC Neutral DC NO P B K1 K2 K3 Fuse OR Single channel machine control circ...

Page 317: ...t Phase DC fuse NO P B Machine Stopping circuit Neutral DC FF SM control unit B2 C4 B3 C2 Optional test input or jumpered Signalling relay status A2 A1 internal fuse C1 B1 A2 A1 S 11 S 12 S 22 S21 PE S 33 S 34 13 23 33 41 Honeywell FF SRS5935 14 24 34 42 Power K2 K3 S 1 S 2 Internal Switches fuse fuse A4 A5 NO P B is a normally open contact of a push button In this example a Honeywell FF SRS5935 d...

Page 318: ...ne Spannung Power supply Alimentation Stromversorgung Light off Lumière éteinte Licht aus Light on Lumière allumée Licht ein Flickering light Lumière clignotante Blinkendes Licht F 38240 Meylan Made in France EC type examination certificate delivered by Attestation d examen CE de type délivrée par EG Baumusterprüfbescheinigung von INRS Type 4 ESPE pr EN 954 1 pr EN 1760 FF SM TYPE Imax Vmax S F P ...

Page 319: ...mpered Signalling relay status A2 A1 internal fuse C1 B1 A2 A1 S 11 S 12 S 22 S21 PE S 33 S 34 13 23 33 41 Honeywell FF SRS5935 14 24 34 42 Power K2 K3 S 1 S 2 Internal Switches fuse fuse A4 A5 Phase DC Neutral DC Phase DC NO P B Machine Stopping circuit Neutral DC FF SM control unit B B2 C4 B3 C2 Optional test input or jumpered Signalling relay status A2 A1 internal fuse C1 B1 A2 A1 S 11 S 12 S 2...

Page 320: ...cal connections using snap in clips replacing supply fuses and connecting wires Do not touch any other components inside the control unit Failure to comply with these instructions could result in death or serious injury Perform an excess gain adjustment twenty four hours after installation to compensate for mat sensor settling and to ensure proper operation This excess gain adjustment must be perf...

Page 321: ... until the limit of travel is reached At the extreme position a clicking sound will be heard 3 Slowly turn the potentiometer DT2 in the direction of the arrow until the green LED illuminates 4 If the green LED remains off and the poten tiometer has reached it limit of travel select DT1 range number 2 and repeat the operation 5 If the green LED still remains off repeat the operation by selecting DT...

Page 322: ...l en test Gerät im Tesbetrieb Power on Sous tension Unter Spannung Normal operation Fonctionnement normal Normalbetrieb Test mode Test Test Power off Hors tension Ohne Spannung Power supply Alimentation Stromversorgung Light off Lumière éteinte Licht aus Light on Lumière allumée Licht ein Flickering light Lumière clignotante Blinkendes Licht Excess gain must be adjusted Régler le gain Den Sicherhe...

Page 323: ... object on the sensing surface of the safety mat Do not use the safety mat until the excess gain adjustment has been performed correctly as indicated by an illuminated green light on the control box Improper gain adjustment will result in keeping the product in alarm Perform an excess gain adjustment twenty four hours after installation to compensate for mat sensor settling and to ensure proper op...

Page 324: ...nnections and Setup FF SM Series Installation Manual 50 Honeywell PK 107007 01 EN FR26 GLO 0298 Printed in France For application help see Warranty Information This page has been left intentionally blank ...

Page 325: ...e instructions could result in death or serious injury Operational Test To ensure functional readiness perform the operational test at least once a day and every time the safety mat system is repaired or powered up The operational test consists ofone person activating each mat sensor at a time by walking on each individual safety mat in the sensing zone The alarm output indicator must go immediate...

Page 326: ...s Design a large enough sensing zone of safety mat s to ensure an operator cannot reach a dangerous machine operation before it can be stopped Ensure operator detection is effective for the entire sensing zone When using FF SM Series safety mats for point of operation guarding DO NOT allow an operator to stand undetected between the safety mat and dangerous machine operation If safety mat location...

Page 327: ... the control unit operates in a automatic restart mode another part of the safety control circuitry must keep the latched function engaged To keep the latched function engaged and maintain control reliability use safety components only Do not use a programmable logic controller PLC Strictly adhere to all electrical connection instructions and local wiring standards Failure to comply with these ins...

Page 328: ... not blown change fuse as required see Fuse Replacement Equipment is in test mode Check the quality of the connec tion made on the test input see Connections and Setup Equipment operates correctly but signal drift is detected Ensure there are no objects on the mat ensure the fiber optic cable and ST optical connectors are in good conditions adjust the detection threshold if the equipment remains i...

Page 329: ...rve LEDs and relay status and reference troubleshooting chart apply correction as required Ensure incoming voltage is within specification Apply correct voltage Problem resolved Machine Working Problem resolved Machine Working Control unit Test LED is illuminated Close contact between B3 C4 or ensure jumper B3 C4 is present inside control unit Problem resolved Machine Working Go to sheet 2 Yes Yes...

Page 330: ...control circuitry Return defective control unit Machine Working Connect sensors to control unit Problem resolved Yes No Adjust excess gain refer to Connections and Setup section of manual Optical element s failure Only one sensor connected to control unit no optical extension cord Yes Yes Replace sensor Return defective one Connect control unit to machine control circuitry Adjust excess gain refer...

Page 331: ...205 FF SM100050 205 FF SM150050 205 FF SM075075 205 FF SM100075 205 FF SM150075 205 FF SM100100 205 FF SM150100 205 750 x 500 2 5 x 1 6 1000 x 500 3 3 x 1 6 1500 x 500 4 9 x 1 6 750 x 750 2 5 x 2 5 1000 x 750 3 3 x 2 5 1500 x 750 4 9 x 2 5 1000 x 1000 3 3 x 3 3 1500 x 1000 4 9 x 3 3 Nitrile rubber 5 m 16 4 ft Cable Extension Order Guide Each fiber optic cable extension is equipped with four ST fib...

Page 332: ...essories and Spare Parts Order Guide see page 59 for additional connectors and a connecting box Catalog Listing Description FF SMC100T2 24 Vdc supply voltage FF SMC100TE 120 Vac supply voltage FF SMC100TG 240 Vac supply voltage O N 1 2 1 2 3 A1 A2 B1 C1 B2 C2 C4 B3 Test ST1 F1 F2 DT1 DT2 173 217 25 203 120 3 4 2 1 65 238 93 5 100 211 203 211 A4 A5 N P M5 1 Cable gland reducer for the power line PG...

Page 333: ...16 cable glands and one PG11 reducer for control unit or for the connecting box PK107007 10 installation manuals FF SMZBOX Connecting box for the connection in series of two to five safety mats and one cable extension FF SMZMAINT1 Maintenance kit which includes four rubber caps for two ST type optical connectors four rubber caps for the optoelectronic components located inside the control unit and...

Page 334: ...Order Guides FF SM Series Installation Manual 60 Honeywell PK 107007 01 EN FR26 GLO 0298 Printed in France For application help see Warranty Information This page has been left intentionally blank ...

Page 335: ...t is up to the customer to determine the suitability of the product in the application Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use Sales and Service Honeywell s MICRO SWITCH Division serves its customers through a worldwide network of sales offices and distributors For...

Page 336: ...arranty Information FF SM Series Installation Manual 62 Honeywell PK 107007 01 EN FR26 GLO 0298 Printed in France For application help see Warranty Information This page has been left intentionally blank ...

Page 337: ...ice 40 fiber optic 2 final switching devices 3 37 fuse 53 G galvanic insulation 35 H hard guarding 11 hard guards x I identification plate 1 infrared modulated light 2 interface examples 41 interfacing 31 L LED status indicators 10 54 life expectancy 3 36 light emitting diodes 4 load distributor 3 M machine primary control elements 39 maintenance kit 59 maintenance 51 mechanical guards 11 minimum ...

Page 338: ...Warranty Information S safety distance 9 11 12 safety stop chain 38 self checking viii sensing threshold indicator 48 signal attenuation 18 signal shift 51 ST cable to cable connectors 19 ST optical connectors 18 standards x start and restart interlock mode 3 stop signal 10 T test input 3 40 V voltage transients 36 Z zone 10 ...

Page 339: ...Declaration of Conformity For application help see Warranty Information Honeywell PK 107007 01 EN FR26 GLO 0298 Printed in France 65 1 Available upon request ...

Page 340: ...Safety Perimeter Guarding Installation Manual FF SPS4 Series Safety Perimeter Guarding ...

Page 341: ...TCH Sensing and Control All rights reserved No part of this manual may be reproduced in any form or by any other means without permission from the publishers Issue 2 January 19 2000 Printed in the United States of America PK 80018 Issue 2 ...

Page 342: ...tification and Approval Plates 1 Perimeter Protection 2 Operation 4 Detection 5 Response Times 5 Scan Range 6 Indicators 7 Indicator Status 9 Mirrors 10 Specifications 12 Installation 13 Overview 13 How To Calculate Safety Distance 14 Sample Calculation 15 Reflective Surfaces Considered 16 Sample Calculation 17 Mounting Considerations 17 Optical Alignment 18 Side by Side or Multiple System Install...

Page 343: ... Inspection and Maintenance 37 Overview 37 Operational Test 37 Troubleshooting Procedures 38 Maintenance and Repair 41 Interchangeability 41 Cleaning 41 Fuse Replacement 44 Ground Connection 45 Perimeter Guarding Device Removal Terminal 46 Perimeter Guarding Device Replacement Terminal 47 Emission Frequency Selection 48 Order Guides 50 Order Guide Information 50 Order Guide 51 Accessories Order Gu...

Page 344: ...Service Identification and Approval Plates Important Highlighted Information Important danger warning caution and notice information are highlighted throughout this manual as follows A DANGER symbol indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING symbol indicates a potentially hazardous situation which if not avoided could result in...

Page 345: ... ANSI B11 19 Safeguarding when Referenced by the Other B11 Machine Tool Safety Standards ANSI RIA R15 06 Safety Requirements for Industrial Robots and Robot Systems UL508 Underwriters Laboratory IEC1496 PART 1 and 2 EN 61496 PART 1 and 2 International Electrotechnical Commission European Normalisation Safety of Machinery Electrosensitive Protective Equipment EN 292 Safety of Machinery Basic Concep...

Page 346: ...pping action from being applied to the press when required but does prevent initiation of a successive stroke until the failure is corrected The failure shall be detectable by a simple test or indicated by the control system Honeywell has developed self checking techniques which combine control reliability with safety The FF SPS4 Series perimeter devices function with dual channel redundancy and p...

Page 347: ...operation and specification information Installation explains how to properly mount and align the FF SPS4 device The calculation of safety distance is also discussed Connections covers electrical connection and wiring diagram information Inspection and Maintenance contains operational test inspection maintenance troubleshooting and repair information Order Guides provide catalog listings of single...

Page 348: ...e V Power consumption P Power supply frequency F Max switching capacity of output relays Serial number and date code month and year Response time Sealing The approval plate certifies that the product conforms to the technical examination endorsement issued by the approval institutes of different countries Figure 1 1 Identification Plate MADE IN FRANCE Scanning range T response time F 38240 MEYLAN ...

Page 349: ...iew of zone Operator should NOT be able to reach manual restart from within danger zone Design control circuit to prevent Programmable Logic Controller from overriding manual restart Install two FF SPS4 perimeter devices two beam minimum per safety application Failure to comply with these instructions could result in death or serious injury Honeywell s FF SPS4 Series device is a self contained per...

Page 350: ...rea where a machine performs work such as cutting shaping boring or forming on a material Figure 1 3 Perimeter Protection two beam minimum FF SPS4 circuitry is based on a permanent self checking principle and meets the requirements of IEC 1996 EN 61496 part 1 2 European standard for type 4 Electrosensitive Protective Equipment ESPE A faulty component in the device will be immediately detected and ...

Page 351: ...ed selected and combined so as not to prevent the loss of safety Failure to comply with these instructions could result in death or serious injury IMPROPER MACHINE REACTION Ensure the machine control is capable of stopping the machine at any point in the cycle Ensure that a loss of power does NOT impair stopping action of machine Failure to comply with these instructions could result in death or s...

Page 352: ...PS4 device is 40 mm 1 58 in A beam diameter is the smallest width that will block the beam of a perimeter device Figure 1 4 Beam Diameter Beam diameter 40 mm 1 58 in E R Response Time The response time is the maximum time it takes the perimeter device to generate a STOP signal after the sensing field has been interrupted All FF SPS4 catalog listing versions have the same response time 20 ms ...

Page 353: ...ween the emitter and receiver is less than 30 m 131 ft Use the standard scan range product if the application distance required between the emitter and receiver is less than 30 m 131 ft Failure to comply with these instructions could result in death or serious injury Scan range is the maximum distance allowed between the emitter and the receiver see figure 1 5 See below for scan range availability...

Page 354: ... is illuminated when the test is effectuated IMPROPER PERIMETER DEVICE OPERATION The emitter and receiver must be set to the same light emission frequency for proper operation Failure to comply with these instructions could result in death or serious injury The yellow emission frequency indicator is illuminated when the F1 frequency is set The indicator is not illuminated if the F2 frequency is se...

Page 355: ...nterruption of the sensing beam and the output relay is closed This indication must be present before a machine is put into operation If the sensing beam is interrupted the output relay is de energized opens and the perimeter device generates a STOP signal within 20 milliseconds During this condition the red LED illuminates and the green LED turns off When the sensing beam is no longer interrupted...

Page 356: ...inue to align the emitter and receiver for optimum performance 4 If the signal margin indicator is not illuminated and the reset mode indicator is flickering the alignment is correct Press and release the push button within the correct time frame 100 ms t 3 4 s 5 If the signal margin indicator is not illuminated and the reset indicator is illuminated the device is 100 aligned and operating correct...

Page 357: ...range by 10 percent 25 for FF SPS11MIR and FF MSK1 See figure 1 8 to check the value of each mirror Table 1 2 Multi beams Beam Height Number of Beams Height Above Floor mm in 2 400 15 7 900 35 4 3 300 11 8 700 27 6 1100 43 3 4 300 11 8 600 23 6 900 35 4 1200 47 2 The deep groove on the top of each device is used for alignment Emitter alignment must be precise especially when using mirrors Always a...

Page 358: ...0 mm 35 4 in E E The FF SCZ02MIR floor mounted mirrors 1 System 2 Sides 2 Beams E R 0 5 to 36 m 1 64 to 118 1 ft 400 mm 900 mm 15 7 in 35 4 in FF SCZ01MIR is combined with FF SCZ02MIR to provide 2 beam protection with one FF SPS4 2 Systems 4 Beams 1200 mm 900 mm E R E R 600 mm 300 mm 1 64 to 49 2 ft 11 8 in 47 2 in 35 4 in 23 6 in 0 5 to 15 m The FF SPZ01MIR mirror is used in this 4 beam system Ca...

Page 359: ... Hz Power Consumption Emitter 3 VA Receiver 6 VA Emitter 3 W Receiver 6 W Output Switching Capacity 2 A 250 VAC 2 safety relays with guided contacts 50 mA min Response Time 20 ms Noise Immunity Electrical IEC 801 4 level IV Electromagnetic IEC 801 3 level IV ENVIRONMENTAL PHYSICAL CHARACTERISTICS Ambient Temperature Standard and long range versions 0 to 55 C 32 to 131 F Low temperature version 25 ...

Page 360: ...ts components are designed selected and combined so as not to prevent the loss of safety Failure to comply with these instructions could result in death or serious injury IMPROPER PERIMETER PROTECTION Design control circuit to allow a manual restart before further machine operation can occur Locate manual restart outside of danger zone where operator has a clear view of zone Operator should NOT be...

Page 361: ...omply with these instructions could result in death or serious injury The safety distance is the minimum distance between the sensing field and the danger zone This distance ensures that the danger zone cannot be reached until the machine motion has been stopped Calculate the safety distance see figure 2 1 using the following formula DS V t1 t2 C where DS is the safety distance from the safety per...

Page 362: ... must be allowed only by interruption of the sensing beams Failure to comply with these instructions could result in death or serious injury Number of Beams Height Above Floor mm in 2 400 15 7 900 35 4 3 300 11 8 700 27 6 1100 43 3 4 300 11 8 600 23 6 900 35 4 1200 47 2 Sample Calculation Country USA Application Robotics Protection Perimeter Guarding Formula DS V t1 t2 C V 63 in sec t1 20 ms FF SP...

Page 363: ... these instructions could result in death or serious injury Reflective surfaces near the sensing field can cause the reflection of the sensing beams and result in two optical paths to the receiver The FF SPS4 Series safety perimeter devices must be installed so there are no reflective surfaces within the beam angles of the emitter and receiver Figure 2 2 illustrates the beam angles Calculate the s...

Page 364: ... mm 3 94 in Additional distance may be required depending on the installed scanning distance Mounting Considerations This section contains optical alignment and mounting information see figures 2 3 and 2 4 There are various ways to mount FF SPS4 Series perimeter guarding devices singularly in groups and in different orientations The customer is responsible for determining which mounting method wil...

Page 365: ...ck connect Style for reference only Optical Alignment To ensure optimum operation the proper optical alignment of the FF SPS4 Series perimeter guarding devices is essential The emitter and receiver devices must be mounted in parallel at the same height and with an angular displacement of no more than 2 o see figure 2 5 Figure 2 5 Emitter and Receiver Optical Alignment ...

Page 366: ... condition may occur due to the 2 effective aperture angle of the emitter receiver and the nominal scanning range up to 75 m 246 ft To provide side protection point the emitters in opposite directions see figure 2 6 Figure 2 6 Side by Side Installation Machine 1 Protection Machine 2 Protection E1 R1 R2 E2 To ease installation wiring emitters may be pointed in the same direction especially when mul...

Page 367: ...ese switches need to be set to different frequencies Remember each emitter must be set to the same frequency as its corresponding receiver If a receiver receives a signal from two emitters of the same emission frequency the receiver remains in an alarm condition permanently To return to a normal condition the emission frequency of the second emitter must be changed then receiver power must be turn...

Page 368: ... frequency indicators The status of these indicators must be identical If it is not make the necessary setting changes If the status of the indicators is identical interrupt the sensing beam of the emitter and observe the status of the red output indicator on the receiver The red indicator must be illuminated see figures 2 8 and 2 9 Emitter Switch location Switch position Switch position Indicator...

Page 369: ...sign control circuit to allow a manual restart before further machine operation can occur Locate manual restart outside of danger zone where operator has a clear view of zone Operator should NOT be able to reach manual restart from within danger zone Design control circuit to prevent Programmable Logic Controller from overriding manual restart Install two FF SPS4 perimeter devices two beam minimum...

Page 370: ...e following indications EMITTER Jumper position Test NO test contact Factory setting Jumper position Test NC test contact Wiring diagram Receiver R1 R2 Neutral Additional Output A1 A2 B1 B2 C1 C2 C3 C5 Arc suppressor see relay supplier for best value 100 ms t 3 4 s Hot Hot R1 R2 Emitter FF SPEqqXq Emitter 50 mA 20 Vdc C4 C5 Jumper position see NOTICE Test input R1 R2 Machine control Power Contacts...

Page 371: ...brackets and include the hardware necessary to install them see figures 2 12 and 2 13 The bracket is fastened to the bottom of the perimeter device Two additional holes located at the back of the device can also be used to install the product However the customer must supply the brackets if the holes on the back are used Figure 2 12 Rotatable Mounting Brackets Figure 2 13 Mounting Bracket Dimensio...

Page 372: ...desired angle see figure 2 14 The FF SCZ0 _ MIR Series floor mounted deflection mirrors are designed for perimeter protection see figure 2 15 Optical alignment is made easy because of the mechanical support of the deflection mirrors The bracket is rigidly fixed to the column for special adjustment of the mirror Refer to figure 2 16 for the mounting dimensions of the FF MSK1 white glass rear surfac...

Page 373: ...rol For application help call 1 800 537 6945 Figure 2 15 Floor mounted Deflection Mirrors for reference only Heights in mm in Number of Beams A B C D FF SCZ02MIR 2 beams 400 15 7 900 35 4 FF SCZ03MIR 3 beams 300 11 8 700 27 6 1100 43 3 FF SCZ04MIR 4 beams 300 11 8 600 23 6 900 35 4 1200 47 2 ...

Page 374: ... Series Installation Manual Installation For application help call 1 800 537 6945 Honeywell MICRO SWITCH Sensing and Control 27 Figure 2 16 FF MSK1 White Glass Rear Surface Reflective Mirror for reference only ...

Page 375: ...lectrical connection instructions Failure to comply with these instructions could result in death or serious injury Terminations Quick connect Style The quick connect style termination is a metal connector The user emitter connector catalog listing is FF SBZ1721137 and the user receiver connector catalog listing is FF SBZ1721202 Figure 3 1 illustrates the metal quick connect connector as viewed fr...

Page 376: ...r plug before wiring pins to connector 1 Strip about 8 mm 0 3 inch of insulation from the wire end 2 Using a FF SBZCRIMP crimping tool crimp the pin onto the wire 3 Push the pin into the correct slot in the connector and through all reducers Tabs on the sides of the pin will expand into slots and hold the pin in place when properly seated Remove a pin from the connector as follows 1 Remove the gra...

Page 377: ...e connector and attach firmly see figures 3 3 3 4 3 5 and 3 6 CONNECTOR DAMAGE To prevent irreversible connector damage do NOT pull on wires during removal Always push the orange tab first before removing a wire Failure to comply with these instructions may result in product damage ELECTRICAL NOISE IMMUNITY To ensure the specified immunity to electrical noise the ground terminal of FF SPS4 must be...

Page 378: ...ectric open end key to the wire ground 5 Attach the ground wire to the screw located at the bottom right side of the housing 6 Replace the cover Using a Torx T15 screwdriver tighten the four cover screws Receiver Wiring Wire the receiver connector as follows 1 Using a Torx T15 screwdriver remove the four cover screws and cover 2 Strip 8 mm 0 3 in of insulation from the wire end 3 While pushing on ...

Page 379: ...Connections FF SPS4 Series Installation Manual 32 Honeywell MICRO SWITCH Sensing and Control For application help call 1 800 537 6945 Figure 3 3 Terminal Strip Connector Pinouts Receiver Emitter ...

Page 380: ...should be at least equal to the voltage supply cable and the cable length should be as short as possible A screw is located inside the housing of the terminal strip at the bottom on the lens side On the quick connect version the ground must be connected to the screw on the connector Refer to figure 3 4 for power connections To ensure the specified immunity to electrical noise the ground terminal o...

Page 381: ...ng the safety relays R the restart push button the arc suppressors and the test circuit The two NO safety contacts and the NC safety contact of the FF SPS4 are designed to switch at a minimum of 50 mA Figure 3 5 Wiring Diagram for One Perimeter System Receiver R1 R2 2 N O 1 Neutral Restart Pushbutton Additional Output A1 A2 B1 B2 C1 C2 C3 C4 Mode Selector Arc suppressor see relay supplier for best...

Page 382: ...iver R1 R2 Neutral Restart Pushbutton Additional Output A1 A2 B1 B2 C1 C2 C3 C4 Arc suppressor see relay supplier for best value Emitter and Receiver Internal Fuse A4 Hot Neutral A5 GROUND Screw on connector or housing 100 ms t 3 4 s A R1 Hot Hot R2 Receiver Neutral Restart Pushbutton Additional Output B1 Arc suppressor see relay supplier for best value A1 A2 B2 C1 C2 C3 C5 B R3 R4 R3 100 ms t 3 4...

Page 383: ...al test at least once a day every time maintenance has been performed and every time the system is powered up The operational test consists of interrupting the sensing beam with a 40 mm 1 58 in test rod placed in front of the emitter This test will ensure the safety perimeter system will detect the interruption and provide an output signal to the machine control see figure 4 1 The receiver s outpu...

Page 384: ...Receiver Causes Corrective actions The equipment is not powered Check for both emitter and receiver Supply voltage specified on the plate Main supply Wiring of the supply plugs The supply fuse Slight beam misalignment or slight lens contamination The equipment is still operating correctly but the following should be carried out before unexpected alarm Clean the front plates or Readjust the beam al...

Page 385: ...and the FSD monitoring input cables should be installed away from any high power cables The equipment operate correctly with random false detections Unacceptable light interference over the product allowance Check Protect the receiver unit against direct exposure to an external infrared light source or Select a different emission frequency F1 or F2 if several equipments are used in the same area L...

Page 386: ...t within the specified time frame Light on Light off Flickering light Possible incidents in the start and restart interlock mode Symptoms Emitter Receiver Causes Corrective actions The power has been switched off then restored or an object has been detected Check the quality of the connections on the FSD monitoring loop and the contacts of the Final Switching Devices Press and release the start pu...

Page 387: ...es the following tasks Cleaning Power Supply Fuse Replacement FF SPZ192109 kit 10 fuses 0 5 A Perimeter Guarding Device Removal and Replacement Terminal Strip Version Emission Frequency Selection Interchangeability Emitter and receiver units are not matched An emitter unit from one FF SPS4 system may be used with the receiver unit from another if the catalog listings of the systems are the same En...

Page 388: ...ith a dry cloth clean units with a soap and water solution See Cleaning with Soap and Water below 3 Connect power to the machine and perimeter guarding device 4 Perform the operational test to ensure proper functional readiness Soap and Water POWER APPLIED TO MACHINE CONTROL SYSTEM Turn off and disconnect power from FF SPS4 Series perimeter guarding device and machine Failure to comply with these ...

Page 389: ...arding device 7 Perform the operational test to ensure proper functional readiness Mirrors CAUTION MIRROR DAMAGE Use soft clean non abrasive cloth to clean dust or dirt from mirror to prevent scratching surface Failure to comply with these instructions may result in product damage 1 Dampen a soft clean non abrasive cloth with 90 alcohol 2 Wipe the face of the mirror gently with the damp cloth Do n...

Page 390: ...rface 3 Using a 15 TORX driver loosen the four captive screws on the side of the unit see figure 4 2 The captive screws cannot be removed from the cover 4 Remove the cover 5 Refer to figure 4 3 for fuse location In the receiver unit the fuse is located on the left side of the circuit board close to the eight point connector In the emitter unit the fuse is located on the right side of the circuit b...

Page 391: ...d Connection 1 If the perimeter guarding device is a quick connect version ensure the ground is connected securely to the screw in the user plug 2 If the perimeter guarding device is a terminal strip version remove the cover see Fuse Replacement and ensure the ground connection is connected securely to the screw located at the bottom right 3 Perform the operational test to ensure proper functional...

Page 392: ...ace it on a clean level working surface 3 Using a 15 TORX driver loosen the four captive screws on the side of the unit see figure 4 2 The captive screws cannot be removed from the cover 4 Remove the cover 5 Identify all connected wires see figure 4 4 Refer to the inside cover for connection point designations CAUTION CONNECTOR DAMAGE Do NOT pull on wires during removal to prevent irreversible con...

Page 393: ...ws on the side of the unit see figure 4 2 The captive screws cannot be removed from the cover 4 Remove the cover 5 Remove the rubber part of the plastic conduit and make a hole to allow the cable to go through 6 Put the cable through the plastic conduit and connect the wires back in the correct locations 7 Push gently but firmly on the orange tab on the green connector with a small flat head screw...

Page 394: ...ld result in death or serious injury 1 Turn off and disconnect power to the perimeter guarding system and the machine 2 Remove the perimeter guarding emitter from its mounting and place it on a clean level working surface 3 Using a 15 TORX driver loosen the four captive screws on the side of the device see figure 4 2 The captive screws cannot be removed from the cover 4 Remove the cover 5 Locate t...

Page 395: ...he machine 2 Remove the perimeter guarding emitter from its mounting and place it on a clean level working surface 3 Using a 15 TORX driver loosen the four captive screws on the side of the device see figure 4 2 The captive screws cannot be removed from the cover 4 Remove the cover 5 Locate the frequency selection switch above the transformer see figure 4 6 The factory setting is F1 6 Using a pen ...

Page 396: ...ush button arc suppressors and the wiring cable as shown in the wiring diagram in chapter 3 Accessories and mirrors must be ordered separately The highly reflective mirrors are fixed on a strong metal post Mirror posts with two three or four beams are available These options allow the posts to be aligned instead of the individual mirrors and provide multiple beam guarding solutions Individual mirr...

Page 397: ...o 131 F Terminal strip 24 VDC FF SPS47CR2 30 to 75 m 98 4 to 246 ft 0 to 55 C 32 to 131 F Quick connect 24 VDC FF SPS4 Series Low Temperature Version FF SPS42TRE 0 5 to 20 m 1 65 to 65 ft 25 to 55 C 13 to 131 F Terminal strip 110 VAC Mirrors FF MSK1 Individual mirror on metal plate with several mounting holes 25 scanning range reduction FF SPZ01MIR Individual adjustable mirror includes tube adapte...

Page 398: ...FF SPZ666149 Kit of one cable grip and conduit reducer PG16 11 FF SPZSPE005 Emitter separate metal plug for FF SPS4 with quick connect FF SPZSPR005 Receiver separate metal plug for FF SPS4 with quick connect FF SBZ0000220 Arc suppressors 2 FF SPZ192109 Kit of 10 power supply fuses 0 5 A time delay FF SPS4 Series FF SB KIT1 Adapter PG 11 0 5 in NPT conduit for quick connect version FF SB KIT2 100 f...

Page 399: ...ine the suitability of the product in the application Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use Sales And Service Honeywell s MICRO SWITCH Division serves its customers through a worldwide network of sales offices and distributors For application assistance current s...

Page 400: ...rheits Verriegelungsschalter mit separatem Betätiger und Magnetspule Serie GKR GKL Instructions d installation de l interrupteur de sécurité avec interverrouillage à clé à double entrée et à électro aimant séries GKR GKL Istruzioni per l installazione dell interruttore con interblocco di sicurezza azionato a chiave a solenoide a doppio ingresso Serie GKR GKL Instruções de Instalação para o Switch ...

Page 401: ...ire 0 75 mm 2 2 5 mm 2 18 14 AWG or solid wire 0 75 mm 2 to 1 5 mm 2 18 16 AWG to connector terminals use 90 C wire when ambient temperature is over 75 C Torque connector to secure cable to switch enclosure if required 1 8 2 2 N m 16 19 in lb Torque switch terminal screws 0 8 1 0 N m 7 9 in lb M3 Torque ground screw 0 8 1 0 N m 7 9 in lb M3 9 Seal conduit opening according to instructions in PK 80...

Page 402: ...able trenzado 0 75 mm 2 2 5 mm 2 18 14 AWG o cable sólido 0 75 mm 2 a 1 5 mm 2 18 16 AWG a los terminales del conector utilice cable de 90 C cuando la temperatura ambiente supere los 75 C Ajuste el conector para asegurar el cable al receptáculo del interruptor si es preciso 1 8 2 2 Nm 16 19 pulg lb Ajuste los tornillos del terminal del interruptor 0 8 1 0 Nm 7 9 pulg lb M3 Ajuste el tornillo a tie...

Page 403: ...mm2 2 5 mm2 18 14 AWG oder Draht 0 75 mm2 1 5 mm2 18 16 AWG an die Klemmleisten anschließen 90 C Draht verwenden wenn die Umgebungstemperatur über 75 C liegt Stecker anziehen um das Kabel am Schaltergehäuse zu sichern falls erforderlich 1 8 2 2 Nm Schalter Klemmschrauben anziehen 0 8 1 0 Nm M3 Erdungsschraube anziehen 0 8 1 0 Nm M3 9 Die Kabeleinführung entsprechend den Anweisungen in PK 80112 ver...

Page 404: ... 75 mm 2 à 2 5 mm 2 18 à 14 AWG ou rigide 0 75 mm 2 à 1 5 mm 2 18 à 16 AWG aux bornes du connecteur utilisez du fil 90 C lorsque la température ambiante est supérieure à 75 C Serrez le connecteur pour fixer le câble à l enveloppe de l interrupteur si besoin avec un couple de 1 8 à 2 2 N m 16 à 19 in lb Serrez les vis des bornes avec un couple de 0 8 à 1 0 N m 7 à 9 in lb M3 Serrez la vis de terre ...

Page 405: ... di copertura 8 Collegare cavi flessibili 0 75 mm2 2 5 mm2 18 14 AWG o cavi rigidi 0 75 mm2 1 5 mm2 18 16 AWG ai morsetti dei connettori se la temperatura ambiente supera i 75 C utilizzare cavi che hanno una temperatura di esercizio pari a 90 C Serrare il connettore in modo da fissare il cavo all involucro dell interruttore se necessario alla coppia 1 8 2 2 N m 16 19 poll lb Serrare i morsetti a v...

Page 406: ...usos invioláveis da placa de cobertura 8 Conecte cabos trançados 0 75 mm 2 2 5 mm 2 18 14 AWG ou sólidos 0 75 mm 2 to 1 5 mm 2 18 16 AWG aos terminais do conector utilize cabos para 90 C quando a temperatura ambiente passar dos 75 C Aperte o conector que prende o cabo ao gabinete do switch se necessário 1 8 2 2 N m 40 64 48 26cm lb Aperte os parafusos de terminação do switch 0 8 1 0 N m 17 78 22 8...

Page 407: ...ica Guarda protetora fechada e travada S1 21 22 13 4 S1 2 3 LED 1 S2 1 14 5 S2 21 V LED 2 L 14 13 22 L 12 Vdc 24 Vdc Solenoid Lock Circuitry Protective guard closed and locked Circuitos de la traba de solenoide Barrera protectora cerrada y trabada Schaltkreis der Magnetspulen Verriegelung Schutzvorrichtung geschlossen und verriegelt Circuit de verrouillage par électro aimant Protecteur fermé et ve...

Page 408: ...gelungsknopf B Rote LED C Grüne LED D Magnetspule E Magnetspulen Überwachungsschalter S2 F Erdungsschraube G Klemmleiste H Sicherheitsschalter S1 1 Grüne LED 2 Rote LED 3 Gemeinsame LED 4 Magnetspule 5 Magnetspule A Bouton de libération auxiliaire B LED rouge C LED verte D Electro aimant E Interrupteur moniteur électro aimant S2 F Vis de terre G Barrette de raccordement H Interrupteur de sécurité ...

Page 409: ...A Rated Impulse Withstand Uimp 2500 Vdc Sealing IP68 NEMA 1 4 6 6P 12 13 Temperature Range 25 C to 40 C 13 F to 104 F Solenoid Power 12 W Solenoid and LED Indicator Operating Voltage 12 Vdc 10 20 24 Vdc 10 20 48 Vdc 10 20 24 Vac 10 15 120 Vac 10 15 240 Vac 10 15 Nominal Forces Device in Unlocked State Insertion Extraction 35 N 8 lbs 28 N 6 lbs Mechanical Life 1 000 000 Complies with Machinery Dire...

Page 410: ... 750 3 GKZ59 8 5 33 14 0 55 84 9 3 34 20 5 81 13 5 53 18 5 73 4 30 0 1 18 40 0 1 57 21 2X Ø 5 3 62 58 2 464 58 68 2 310 1 2 3 150 00 5 900 3 250 00 9 840 3 3 62 58 2 464 58 68 2 310 1 2 150 00 5 900 250 00 9 840 1 Minimum insertion distance 2 Maximum insertion distance 3 Minimum swing radius 4 Swing adjustment screw 1 Distancia mínima de inserción 2 Distancia máxima de inserción 3 Radio mínimo de ...

Page 411: ... è responsabilità del cliente verificare l idoneità del prodotto all applicazione CLÁUSULA DE GARANTÍA Honeywell garantiza que todos los productos que fabrica están libres de defectos de mano de obra o materiales Póngase en contacto con su oficina local de ventas para obtener información sobre la garantía Si los productos devueltos están bajo garantía Honeywell los reparará o reemplazará una vez d...

Page 412: ...figurations switch mounting dimensions specifications Page 7 for key mounting dimensions 2 Rotate head if desired Using the TORX tamper resistant bit included loosen tamper proof screws and remove head Rotate head to desired position 90 increments ensuring seal remains in correct position while reassembling head Torque tamper proof screws 1 36 1 80 N m 12 16 in lb 3 Ensure proper clearance for swi...

Page 413: ...arcasa del interruptor El diagrama representa el interruptor de seguridad cuando la llave está insertada 7 Retire los tornillos garantizados contra toda alteración de la tapa 8 Conecte cable trenzado 0 75 mm 2 2 5 mm 2 18 14 AWG o cable sólido 0 75 mm 2 a 1 5 mm 2 18 16 AWG a los terminales del conector utilice cable de 90 C cuando la temperatura ambiente supere los 75 C Ajuste el conector para as...

Page 414: ... keine gefahrbringende Bewegung einsetzt AVERTISSEMENT INSTALLATION INCORRECTE Faites appel à des organismes locaux de sécurité et prenez en compte leurs exigences lorsque vous concevez une liaison de commande ou interface de machine ou tout autre dispositif de commande mettant en jeu la sécurité Respectez scrupuleusement l ensemble des instructions d installation L inobservation de ces instructio...

Page 415: ... per le dimensioni di montaggio della chiave 2 Eventualmente ruotare la testa in base alle esigenze Svitare le viti a prova di manomissione utilizzando la punta a prova di manomissione TORX compresa e rimuovere la testa Ruotare la testa nella posizione richiesta incrementi di 90 accertandosi che gli elementi di tenuta rimangano nella posizione corretta in fase di rimontaggio della testa Serrare le...

Page 416: ...3 Certifique se de que haja espaço apropriado para o switch e a chave no local de montagem 4 Alinhe o switch e a chave juntos antes de montar 5 Monte o switch e a chave Aperte o switch com torque na superfície de montagem 4 9 5 9 N m 109 22 132 08cm lb usando parafusos M5 ou nº10 Aperte a chave com torque na superfície de montagem 4 2 8 N m 53 34 63 5cm lb usando parafusos M5 ou nº10 6 Consulte o ...

Page 417: ...ED 1 Verte sous tension LED 2 Jaune état sortie A Borne B Fil rouge C Fil noir L Charge LED 1 Verde alimentazione inserita LED 2 Giallo stato uscite A Morsetto B Cavo rosso C Cavo nero L Carico LED 1 Verde ligado LED 2 Amarelo status de saída A Terminal B Fio vermelho C Fio preto L Carga Designation and Utilization Category Rated Operational Current Ie A at Rated Operational Voltage Ue V 24 V 120 ...

Page 418: ...0 3 GKZ59 8 5 33 14 0 55 84 9 3 34 20 5 81 13 5 53 18 5 73 4 30 0 1 18 40 0 1 57 21 2X Ø 5 3 62 58 2 464 58 68 2 310 1 2 3 150 00 5 900 3 250 00 9 840 3 3 62 58 2 464 58 68 2 310 1 2 150 00 5 900 250 00 9 840 1 Minimum insertion distance 2 Maximum insertion distance 3 Minimum swing radius 4 Swing adjustment screw 1 Distancia mínima de inserción 2 Distancia máxima de inserción 3 Radio mínimo de gir...

Page 419: ...ponsabilità del cliente verificare l idoneità del prodotto all applicazione CLÁUSULA DE GARANTÍA Honeywell garantiza que todos los productos que fabrica están libres de defectos de mano de obra o materiales Póngase en contacto con su oficina local de ventas para obtener información sobre la garantía Si los productos devueltos están bajo garantía Honeywell los reparará o reemplazará una vez determi...

Page 420: ...d either manually or by the access door being closed while maintenance personnel are working on the machine When inserted the lockout device accommodates up to four padlocks to prevent unauthorized removal of the device ADVERTENCIA INSTALACIÓN INCORRECTA Consulte las normas de seguridad y sus requisitos al realizar el diseño del enlace de control de una máquina la interfaz y los elementos de contr...

Page 421: ...e sulla macchina Quando il dispositivo di blocco è inserito può alloggiare fino a quattro lucchetti al fine di impedire la rimozione non autorizzata del dispositivo AVERTISSEMENT INSTALLATION INCORRECTE Faites appel à des organismes locaux de sécurité et prenez en compte leurs exigences lorsque vous concevez une liaison de commande ou interface de machine ou tout autre dispositif de commande metta...

Page 422: ... la posición de traba asegurándose que el gancho engancha el interior de la carcasa de funcionamiento del cabezal del interruptor Das hakenartige Ende des Verriegelungsgerätz in die verriegelte Position drehen und dabei sicherstellen daß der Haken im Innern des Betriebsgehäuses des Schalterkopfes eingreift Faites pivoter l extrémité crochue du dispositif de verrouillage en position verrouillée en ...

Page 423: ... ed il proprio sito web tuttavia è responsabilità del cliente verificare l idoneità del prodotto all applicazione CLÁUSULA DE GARANTÍA Honeywell garantiza que todos los productos que fabrica están libres de defectos de mano de obra o materiales Póngase en contacto con su oficina local de ventas para obtener información sobre la garantía Si los productos devueltos están bajo garantía Honeywell los ...

Page 424: ...ted Safety Interlock Switches to prevent the actuator key from being used as a doorstop or from protruding into the space of the protective guard or access door Padlock holes allow up to three user provided padlocks for the purpose of GK Series actuator key lockout Step 1 Mount the Safety Deadbolt Actuator using the four mounting holes on the side or the four tapped mounting holes on the bottom of...

Page 425: ... replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use W...

Page 426: ...ousing and includes 4 one way screws for customer assembly Properly seat the factory installed O ring in its seal grove Determine the required key entry location and to prevent improper access to the switch mechanism as well as to ensure proper functioning of the switch securely fasten the operating head to the switch housing with the 4 one way screws provided and at the recommended tightening tor...

Page 427: ...leakage current 1 5mA Dual LED average current draw 7 mA per LED Circuits are shown with MBB slow action basic switch Any basics shown in Figure 1 may be used with indicators T Terminal R Red wire B Black wire FIGURE 2 YELLOW GREEN YELLOW ROUTINE MAINTENANCE The safe operation of the machine will depend upon the safe working of all components and switches A regular maintenance routine for the mach...

Page 428: ... 0 63 52 89 2 082 80 0 3 15 20 0 79 15 0 59 5 3 21 28 0 1 10 3 0 12 16 0 63 KEY STYLE 1 52 89 2 082 16 0 63 3 0 12 52 0 2 05 40 0 1 57 17 7 70 2x 5 30 209 KEY STYLE 2 23 0 91 MIN INSERTION DISTANCE R 1500 59 1 MIN DOOR RADIUS R 1000 MIN DOOR RAD 39 4 51 7 2 04 35 0 1 38 31 0 1 22 35 0 1 35 127 8 6 02 82 0 3 23 75 8 2 98 7 3 29 60 0 2 36 5 3 21 5 3 21 30 0 1 18 42 0 1 65 42 6 1 08 DIMENSION X ...

Page 429: ...arrants goods of its manufacture as being free of defective materials and faulty workmanship Commencing with date of shipment Honeywell s warranty runs for 18 months If warranted goods are returned to Honeywell during that period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties exp...

Page 430: ...he dangerous conditions no longer exist Figure 1 The guard locking device can be specified as either Mechanical Lock or Solenoid Lock see order guide Mechanical Lock occurs by internal spring force when the protective guard is closed and the key is inserted Applying voltage to the solenoid unlocks the protective guard When power failure occurs the protective guard can be unlocked by actuating the ...

Page 431: ...iliary release back to lock position Figure 2 Head Options E and K 1 2 3 UNLOCK LOCK 2 Mount Wire and Seal Switch Step 1 Ensure you have the following Switch and key Wire use 90 C wire when ambient temperature is over 75 C Stranded 0 75 mm 2 2 5 mm 2 18 14 AWG or Solid 0 75 mm 2 to 1 5 mm 2 18 16 AWG M5 or 10 screws Step 2 Mount switch and key IMPROPER INSTALLATION Ensure key travels to the minimu...

Page 432: ...8 33 0 1 30 2 x 5 3 0 21 105 0 4 13 50 0 1 97 2 x 7 3 0 29 24 0 0 94 110 0 4 33 2 x ø 5 3 0 21 100 0 3 94 110 0 4 33 65 0 2 56 75 0 2 95 100 0 3 94 Straight Key 16 0 0 63 15 0 0 59 20 0 0 79 52 9 2 08 80 0 3 15 2 x ø 5 3 0 21 90 Key 40 0 1 57 52 0 2 05 24 2 0 95 2 x ø 5 3 0 21 2 x 17 7 0 70 3 0 0 12 16 0 0 63 52 9 2 08 Spring loaded Key Up Down 2 x ø 5 3 0 21 27 7 1 09 40 0 1 58 44 5 1 75 30 0 1 1...

Page 433: ... in minimum swing radius 3 1000 mm 39 4 in minimum swing radius C Spring loaded Key Up Down 1 2 3 D Spring loaded Key Left Right 1 2 3 Key 1 58 2 mm 2 29 in minimum insertion distance 2 150 mm 5 90 in minimum swing radius 3 1000 mm 39 4 in minimum swing radius Figure 5 External Switch Features Figure 6 Internal Switch Features 4 3 1 2 Key 1 Auxiliary release 2 Conduit entry 3 Red LED 4 Green LED 1...

Page 434: ...sure key slides easily into switch head PERFORM ELECTRICAL FUNCTION TEST Close the protective guard and ensure switch locks It must not be possible to open the protective guard when hazardous motion is present After the switch unlocks open the protective guard The hazardous motion must not start when the protective guard is unlocked or open MAINTENANCE AND INSPECTION IMPROPER MAINTENANCE Strictly ...

Page 435: ... 14 13 S1 13 Green 1 22 21 S1 21 L Red 14 2 3 22 L2 Release Signal Monitor Circuit Safety Circuit L L1 4 5 Solenoid S2 S2 14 13 S1 13 Green 1 22 21 S1 21 L Red 14 2 3 22 L2 Release Signal Monitor Circuit Safety Circuit L Solenoid 4 5 22 L1 14 13 S1 21 S1 Green S2 13 1 14 S2 21 22 Red 2 3 L2 L Solenoid Lock Circuitry S1 Safety Switch S2 Monitor Switch 1 5 PCB Terminal Strip 13 14 21 22 Switch Termi...

Page 436: ...ower failure on solenoid lock versions does not cause an unsafe condition Failure to comply with these instructions could result in death or serious injury Solenoid Lock Occurs by applying voltage to the solenoid after the protective guard is closed and the key is inserted Removing the voltage to the solenoid unlocks the protective guard LOCKING STRENGTH FEATURE IMPROPER OPERATION Do not exert ove...

Page 437: ...are returned to Honeywell during that period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose While we provide application assistance personally and through our literature it is up to the c...

Page 438: ...eal conduit opening according to instructions in PK 80112 7 Reassemble cover plate ADVERTENCIA INSTALACIÓN INCORRECTA Consulte las normas de seguridad y sus requisitos al realizar el diseño del enlace de control de una máquina la interfaz y los elementos de control que afecten a la seguridad Siga estrictamente todas las instrucciones para la instalación El incumplimiento de estas recomendaciones p...

Page 439: ... Die Deckplatte wieder montieren AVERTISSEMENT INSTALLATION INCORRECTE Faites appel à des organismes locaux de sécurité et prenez en compte leurs exigences lorsque vous concevez une liaison de commande ou interface de machine ou tout autre dispositif de commande mettant en jeu la sécurité Respectez scrupuleusement l ensemble des instructions d installation L inobservation de ces instructions peut ...

Page 440: ...ura ambiente supera i 75 C utilizzare cavi che hanno una temperatura di esercizio pari a 90 C Serrare le viti ad una coppia pari a 0 8 1 0 N m 7 9 poll lb 6 Sigillare l apertura del tubo isolante in base alle istruzioni della PK 80112 7 Rimontare la piastra di copertura ADVERTÊNCIA INSTALAÇÃO INCORRETA Consulte as agências de segurança local e seus requisitos ao projetar unidades de conexão ou int...

Page 441: ...I 947 5 1 Apertura forzata 2 Conforme alla norma IEC 947 5 1 Abertura Positiva 2 para IEC 947 5 1 DT1 Differential Travel 1 Carrera diferencial 1 Differenzweg 1 Course différentielle 1 Corsa differenziale 1 Percurso Diferencial 1 DT2 Differential Travel 2 Carrera diferencial 2 Differenzweg 2 Course différentielle 2 Corsa differenziale 2 Percurso Diferencial 2 OT Over Travel Sobrecarrera Nachlaufwe...

Page 442: ...3 6 20 32 32 9 7 N 2 2 lb 11 4 N 2 6 lb GSA 04A GSA 34A 3 6 32 20 45 9 7 N 2 2 lb 11 4 N 2 6 lb GSA 06A GSA 40A GSA 36A GSA 41A 3 6 20 32 9 7 N 2 2 lb 11 4 N 2 6 lb GSA 20A GSA 22A 3 6 20 56 12 9 7 N 2 2 lb 11 8 N 2 7 lb GSA 21A GSA 28A 3 6 20 38 5 56 74 5 7 8 5 9 7 N 2 2 lb GSA 01C GSA 07C 11 3 15 18 3 1 8 9 3 N 2 1 lb 15 6 N 3 5 lb GSA 03C GSA 42C GSA 44C GSA 46C GSA 33C GSA 43C GSA 45C GSA 47C ...

Page 443: ... 45D GSA 47D 65 2 61 59 1 56 9 52 9 5 N 2 1 lb 12 N 2 7 lb GSA 04D GSA 34D 65 2 59 1 61 55 52 9 5 N 2 1 lb 12 N 2 7 lb GSA 06D GSA 40D GSA 36D GSA 41D 65 2 61 56 9 52 9 5 N 2 1 lb 12 N 2 7 lb GSA 20D GSA 22D 65 2 61 56 9 1 7 52 9 5 N 2 1 lb 16 4 N 3 7 lb GSA 21D GSA 28D 65 2 61 58 6 58 57 4 1 6 1 6 52 9 5N 2 1 lb 12 N 2 7 lb GSA 01R GSA 07R 44 6 42 1 40 1 0 9 37 6 16 N 3 6 lb 27 N 6 0 lb GSA 03R G...

Page 444: ...0 62 4 2 46 OT 20 0 79 52 0 2 05 DT OP 20 0 79 54 85 30 67 0 2 64 GSA B 16 0 63 37 5 1 48 10 39 37 5 1 48 30 5 1 20 35 0 1 38 OT DT OP FP GSA C 4 7 18 16 0 63 50 5 1 99 2x 12 4 49 FP OT OP DT 50 5 43 5 1 71 48 0 1 89 1 99 20 0 79 DT OP 58 0 2 28 15 0 59 44 0 1 73 11 3 45 30 GSA D 13 0 51 35 0 1 38 7 9 31 14 0 55 16 0 63 65 2 2 57 18 7 74 52 0 2 05 65 2 2 57 61 0 2 40 DT OP OT FP 52 0 2 05 67 0 2 6...

Page 445: ...tuttavia è responsabilità del cliente verificare l idoneità del prodotto all applicazione CLÁUSULA DE GARANTÍA Honeywell garantiza que todos los productos que fabrica están libres de defectos de mano de obra o materiales Póngase en contacto con su oficina local de ventas para obtener información sobre la garantía Si los productos devueltos están bajo garantía Honeywell los reparará o reemplazará u...

Page 446: ... switch Ensure the operating lever pivot point and the protective guard pivot points are as close to each other as possible Ensure the pin not included fastened to the protective guard that actuates the lever cannot become disconnected from the lever Mount switch with lever using two M5 or 10 tamper proof screws not included Torque screws to mounting surface to 4 9 N m 5 9 N m 43 in lb 52 in lb 4 ...

Page 447: ...2 12 5 49 24 8 97 2 0 08 11 5 45 22 0 87 3 0 12 42 0 1 65 4 00 157 60 0 2 36 2 5 10 52 0 2 05 57 0 2 24 65 0 5 56 40 0 1 57 20 0 79 13 8 54 12 0 47 180 MIN 01 Ag 07 Au Zb 22 21 14 13 5 26 21 22 13 14 0 180 2 0 180 21 22 13 14 90 90 13 14 5 5 0 26 26 21 22 90 90 13 14 2 2 0 21 22 5 26 13 14 180 0 21 22 2 180 0 13 14 21 22 03 Ag 33 Au Zb 22 21 14 13 5 11 21 22 13 14 0 180 11 90 90 13 14 5 5 0 11 11 ...

Page 448: ...90 90 21 22 5 5 0 11 11 11 12 11 11 31 32 41 42 5 180 0 21 22 11 12 11 31 32 11 41 42 42 Ag 43 Au 22 21 11 12 34 33 2Y 1X 5 11 21 22 0 180 11 11 12 33 34 90 90 21 22 5 5 0 11 11 11 12 11 11 33 34 5 180 0 21 22 11 12 11 33 34 11 44 Ag 45 Au 2Y 2X 43 44 33 34 22 21 11 12 5 11 21 22 0 180 11 11 12 33 34 43 44 90 90 21 22 5 5 0 11 11 11 12 11 11 33 34 43 44 5 180 0 21 22 11 12 11 33 34 11 43 44 46 Ag ...

Page 449: ...s being free of defective material and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during that period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantabilit...

Page 450: ...mally open l Head may be positioned in any of four directions Figure 1 Single Head Version DUPLEX HEAD VERSION Figure 2 l Primary basic switch left side of switch Direct acting switch contact 1 NC Auxiliary contact 1 NO l Auxiliary Basic Switch right side of switch Four options available l Heads may be positioned in any of three directions allowing actuating cables to run in opposite directions or...

Page 451: ...p 4 Seal conduit connection l Seal with Teflon tape or pipe dope If connector is used to secure cable to enclosure torque connector to 16 19 in lb 1 8 2 2 N m IMPROPER SYSTEM PERFORMANCE l Ensure the attendant circuitry is such that only the momentary interruption of the control circuit cable pull contacts is required to open and hold open the control circuit until such time as both the cable pull...

Page 452: ...eater than 8 ft 2 4 m Figure 5 Single Head Switch with Turnbuckle REQUIRED ENDSPRING AND TURNBUCKLE INSTALLATION Step 1 Ensure you have the following Figures 5 and 6 l Endspring turnbuckle jam nuts supplied with switch l Thimbles U bolt clamps Step 2 Install endspring Reduces effects of ambient temperature fluctuations and provides a measure of protection against excessive force being applied to c...

Page 453: ... lb 1 36 1 80 N m RECOMMENDED REPLACEMENT Replace entire switch every 100 000 operations WARRANTY REMEDY Honeywell warrants goods of its manufacture as being free of defective material and faulty workmanship Commencing with date of shipment Honeywell s warranty runs for 18 months If warranted goods are returned to Honeywell during that period of coverage Honeywell will repair or replace without ch...

Page 454: ...th LED indicators If the Cable Pull Switch can not be connected directly to the line voltage or the neutral then the connection will require four wires Two wires connect the Control Circuit and two the indicator See to Figure 2 COMMON POWER SOURCE For indicators rated at the same voltage as the control circuit there are two wiring methods METHOD 1 Do not connect any other contacts between the swit...

Page 455: ...ness for a particular purpose For application assistance current specifications pricing or name of the nearest Authorized Distributor contact a nearby sales office Or call PK 8157 0 1 800 537 6945 USA 1 416 293 8111 Canada 1 815 235 6847 International http www honeywell sensing com info micro honeywell com Specifications not affecting form fit or function may change without notice The information ...

Page 456: ... latch virtually simultaneously when the cable is pulled to the actuating position Switch contacts remain open until switch is reset by manually depressing the reset button located on the actuated operating head When direct acting switch contacts open auxiliary contacts also actuate open contacts close and closed contacts open SINGLE HEAD VERSION Figure 1 Direct acting switch contact 1 NC normally...

Page 457: ... of four threads of engagement Torque to 43 52 in lb 4 9 5 9 N m Step 3 Wire switch Connect stranded or solid wire to switch s pressure type connector terminals Refer to circuit diagram on switch housing Diagram depicts switch contacts when cable is at proper tension Torque terminal screws and ground screw to 7 9 in lb 0 8 1 N m Step 4 Seal conduit connection Seal with Teflon tape or pipe dope If ...

Page 458: ...eye of the shaft If adjusting turnbuckle is attached directly to shaft eye this distance may be increased to 18 in 46 cm Support cable at intervals no greater than 8 ft 2 4 m REQUIRED ENDSPRING AND TURNBUCKLE INSTALLATION Step 1 Ensure you have the following Figures 5 and 6 Endspring turnbuckle jam nuts supplied with switch Thimbles U bolt clamps Step 2 Install endspring Reduces effects of ambient...

Page 459: ... four directions Using the driver provided loosen the four captive security screws Place head in desired position Securely tighten the four screws to 12 16 in lb 1 36 1 80 N m RECOMMENDED REPLACEMENT Replace entire switch every 10 000 operations WARRANTY REMEDY Honeywell warrants goods of its manufacture as being free of defective material and faulty workmanship Contact your local sales office for...

Page 460: ...h contacts Direct acting switch contacts are held closed when actuating cables are under proper tension When cable is pulled slackened or broken a cam positively opens the switch contacts Switch contacts remain open until switch is reset by manually depressing the reset button located on the actuated operating head When direct acting switch contacts open auxiliary contacts also actuate open contac...

Page 461: ...e terminal screws and ground screw to 7 9 in lb 0 8 1 N m Reassemble cover and tighten securely Step 4 Seal conduit connection Proper sealing ensures explosion proof integrity of the conduit system Seal in accordance with National Electrical Code paragraphs 500 2 and 501 4 IMPROPER SYSTEM PERFORMANCE Ensure the attendant circuitry is such that only the momentary interruption of the control circuit...

Page 462: ...bles U bolt clamps Step 2 Install endspring Reduces effects of ambient temperature fluctuations and provides a measure of protection against excessive force being applied to cable Install an endspring within cable span preferably at end of cable opposite switch see Actuating Cable Installation Step 2 Step 3 Install turnbuckle Ensures proper cable tension IMPROPER INSTALLATION Do NOT install turnbu...

Page 463: ...uns for 18 months If warranted goods are returned to Honeywell during that period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose While we provide application assistance personally and thr...

Page 464: ... Interrupt Sensor is a non contact magnetic device consisting of two parts a sensor and a magnetic actuator The magnetic actuator has a keyed magnetic field that must match the sensor to operate correctly When exposed to this keyed magnetic field the sensor responds with an output This product should not be defeated by using a standard magnet target actuator an operator s hands nonmagnetic metal w...

Page 465: ...led in series with the output to prevent damage to the sensor Failure to comply with these instructions could result in product damage Wire the AC sensor with a load Install a 630 mA fuse Littelfuse part 217 630 in series with the output of the AC sensor If wiring a 3 wire DC type sensor refer to Wiring Diagrams 3 wire DC for sinking or sourcing configuration WIRING DIAGRAMS 3 wire DC NPN Sinking ...

Page 466: ... 22 to 185 F 25 to 70 C 13 to 158 F Protection Class IP 67 Dust tight temporary immersion NEMA 4 6 6P 13 Materials Housing Polycarbonate Cable 22 gage PVC Circuit Protection Transients power and output incorrect wiring Repeatability is the ability of the sensor to trigger at the same point plus or minus a given tolerance after every operation at constant voltage and temperature over the entire ran...

Page 467: ...sed or implied including those of merchantability and fitness for a particular purpose While we provide application assistance personally and through our literature it is up to the customer to determine the suitability of the product in the application Specifications may change at any time without notice The information we supply is believed to be accurate and reliable as of this printing However ...

Page 468: ... per l installazione del sistema di interruzione porte ad effetto hall Serie 50FY Categoria III EN954 25 30 Installatie instructies voor het Hall effect deuronderbrekingssysteem van de serie 50FY EN954 Categorie III 31 36 Instruções para Instalação do Sistema de Detecção de Abertura de Porta com Efeito Hall Série 50FY EN954 Categoria III 37 42 Installationsanvisning til model 50FY halleffektafbryd...

Page 469: ...ly to produce an output The magnet actuator has a keyed magnetic field that must match the sensor to operate correctly When exposed to this keyed magnetic field and properly aligned the sensor responds with an output The logic amplifier contains a logic input circuit card and controls a relay output The input circuit will accept up to six sensors When all of the connected sensors are actuated the ...

Page 470: ...installed in a NEMA sealed enclosure as specified by EN60730 2 1 Failure to comply with these instructions will result in product damage Mount the amplifier see Mounting Dimensions in a NEMA sealed enclosure as required MOUNTING DIMENSIONS for reference only Magnet Actuator 52FY31 mm in 5 2 0 203 MOUNTING DIMENSIONS for reference only mm in Hall Effect Sensor 50FY41 Logic Amplifier FYQLA1 140R 3 ...

Page 471: ...irements of EN954 Category III and ANSI B11 19 1990 To ensure compliance with these requirements 50FY41 sensors MUST be used with the FYQLA1 140R 3 logic amplifier Strictly adhere to all installation instructions Failure to comply with these instructions could result in death or serious injury b 50FY41 sensor new with FYQLA1 140R 1 amplifier old Cut and remove the ORANGE sensor leadwire Connect th...

Page 472: ...1 800 537 6945 2 If the 50FY Series system is not operating and the red ATTENTION INDICATOR LED is not illuminated do the following Ensure the installed fuses are rated properly and not blown 0 630A and 1 8A slow blow Ensure the sensors and logic amplifier are wired correctly Ensure the 22 K Ω resistors are installed in their proper locations on the logic amplifier Ensure the sensors and magnet ac...

Page 473: ...d juices and pulp Sealing Enclosures are based on the broad definitions outlined in NEMA standards Therefore the customer must determine that a particular enclosure is adequate when exposed to a specific condition in an application Except as otherwise noted all references to products relative to NEMA enclosure types are based on MICRO SWITCH evaluation only Washdown Test MICRO SWITCH Test Specific...

Page 474: ... assistance personally and through our literature it is up to the customer to determine the suitability of the product in the application Specifications may change at any time without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use SALES AND SERVICE For application assistance current specifications pricing...

Page 475: ...campo magnético enclavado el cual debe concordar con el sensor para funcionar correctamente El sensor responde con una salida cuando está expuesto a este campo magnético enclavado y alineado adecuadamente El amplificador lógico tiene una plaqueta de circuito lógico de entrada y controla la salida de un relé El circuito de entrada puede aceptar hasta seis sensores Cuando se accionen todos los senso...

Page 476: ...un receptáculo sellado NEMA de acuerdo a las especificaciones de EN60730 2 1 El incumplimiento de estas instrucciones provocará daños en el producto Realice el montaje del amplificador véanse las Dimensiones de montaje en un receptáculo sellado NEMA tal como se especifica DIMENSIONES DE MONTAJE sólo para consulta Accionador del imán 52FY31 mm pulg DIMENSIONES DE MONTAJE sólo para consulta mm pulg ...

Page 477: ... EN954 Categoría III y ANSI B11 19 1990 Para asegurar el cumplimento con estos requerimientos los sensores 50FY41 DEBEN utilizarse con el amplificador lógico FYQLA1 140R 3 Siga estrictamente todas las instrucciones de instalación El incumplimiento de estas instrucciones podría provocar la muerte o lesiones graves b Sensor 50FY41 nuevo con amplificador FYQLA1 140R 1 antiguo Corte y retire el cable ...

Page 478: ...UU 2 Si el sistema de la Serie 50FY no está funcionando y el LED INDICADOR DE ATENCIÓN rojo no está iluminado realice lo siguiente Asegúrese de que los fusibles instalados tengan la capacidad adecuada y que no estén quemados 0 630 A y 1 8 A de fusión lenta Asegúrese de que los sensores y el amplificador lógico estén conectados correctamente Asegúrese de que los reóstatos de 22 KΩ estén instalados ...

Page 479: ... basan en las amplias definiciones listadas en las normas NEMA Por lo tanto el cliente debe determinar que un receptáculo en particular es adecuado cuando se lo expone a condiciones específicas en una aplicación Excepto cuando se indique lo contrario todas las referencias a productos con relación a tipos de receptáculos NEMA están basadas solamente en una evaluación de MICRO SWITCH Prueba de lavad...

Page 480: ...consumidor debe determinar si el producto es adecuado para la aplicación Las especificaciones pueden cambiar en cualquier momento sin previo aviso Se cree que la información suministrada es correcta y confiable al momento de esta impresión No obstante Honeywell no asume responsabilidad por su uso VENTAS Y SERVICIO Para asistencia con las aplicaciones especificaciones actuales precios o el nombre d...

Page 481: ...nte Les deux circuits doivent être activés simultanément pour que la sortie soit activée L actionneur magnétique engendre un champ magnétique codé qui doit être reconnu par le capteur pour un bon fonctionnement Le capteur est activé lorsqu il est soumis à ce champ magnétique codé et qu il est bien aligné L amplificateur de sécurité renferme une carte d entrées logiques et commande un relais de sor...

Page 482: ...lificateur de sécurité il faut l installer dans un coffret étanche NEMA suivant la norme EN60730 2 1 L inobservation de ces instructions entraînera la détérioration du produit Montez l amplificateur voir Cotes de montage dans un coffret étanche NEMA convenable COTES DE MONTAGE à titre indicatif uniquement Actionneur magnétique 52FY31 mm in COTES DE MONTAGE à titre indicatif uniquement mm in Capteu...

Page 483: ...est conçu de façon à respecter les exigences techniques des normes EN954 catégorie III et ANSI B11 19 1990 Pour garantir la conformité à ces exigences il FAUT utiliser les capteurs 50FY41 avec l amplificateur de sécurité FYQLA1 140R 3 Respectez scrupuleusement l ensemble des instructions d installation L inobservation de ces instructions peut entraîner la mort ou de graves blessures b Capteur 50FY...

Page 484: ... Centre d assistance technique MICRO SWITCH 1 800 537 6945 2 Si le système série 50FY ne fonctionne pas et que l INDICATEUR D ETAT A LED rouge n est pas allumé faites les choses suivantes Vérifiez que les fusibles en place sont du bon calibre et en bon état 0 630 A et 1 8 A temporisé Vérifiez que les capteurs et l amplificateur de sécurité sont bien raccordés Vérifiez qu il y a des résistances de ...

Page 485: ... la pulpe Etanchéité Les coffrets sont basées sur les définitions générales décrites dans les normes NEMA Le client doit donc déterminer si un coffret donné convient lorsqu il est soumis à des conditions particulières dans une application Sauf indication contraire toute référence à un produit concernant les types de coffrets NEMA repose uniquement sur une évaluation MICRO SWITCH Essai de lavage in...

Page 486: ...térature il incombe au client de déterminer si le produit convient à l application Les spécifications peuvent changer à tout moment et sans préavis Les informations que nous apportons sont présumées précises et fiables au moment de la mise sous presse Cependant nous déclinons toute responsabilité quant à leur utilisation VENTE ET APRES VENTE Pour tout renseignement concernant l assistance pour les...

Page 487: ...in Ausgangssignal zu erzeugen Der Magnetbetätiger hat ein kodiertes Magnetfeld das zum Sensor passen muß um einwandfrei zu funktionieren Wenn der Sensor diesem kodierten Magnetfeld ausgesetzt und richtig ausgerichtet ist reagiert er mit einem Ausgangssignal Der Sicherheitsverstärker enthält eine Steckkarte mit Logikeingängen und steuert einen Relaisausgang Die Eingangsschaltung ist für bis zu sech...

Page 488: ... muß er in einem abgedichteten Gehäuse installiert werden entsprechend EN 60 730 2 1 Mißachtung dieser Anweisungen führt zur Produktbeschädigung Den Verstärker siehe Einbaumaße entsprechend den Anforderungen in einem gemäß NEMA abgedichteten Gehäuse einbauen EINBAUMASSE nur als Richtwerte Magnetbetätiger 52FY31 mm EINBAUMASSE nur als Richtwerte mm Halleffektsensor 50FY41 Sicherheitsverstärker FYQL...

Page 489: ...de gemäß den technischen Anforderungen von EN 954 Kategorie III und ANSI B11 19 1990 entwickelt Um diesen Anforderungen zu entsprechen MÜSSEN 50FY41 Sensoren mit dem Sicherheitsverstärker FYQLA1 140R 3 betrieben werden Halten Sie sich genau an alle Einbau Anweisungen Mißachtung dieser Anweisungen kann zu schweren Verletzungen oder zum Tod führen b 50FY4 Sensor neu mit FYQLA1 140R 1 Verstärker alt ...

Page 490: ... und sich mit dem MICRO SWITCH Anwendungszentrum 1 800 537 6945 in Verbindung setzen 2 Wenn das System der Serie 50FY nicht in Betrieb ist und die LED WARNANZEIGE nicht leuchtet wie folgt vorgehen Sicherstellen daß die richtigen Sicherungen eingebaut und nicht durchgebrannt sind 0 630 A und 1 8 A träge Sicherungen Sicherstellen daß die Sensoren und der Sicherheitsverstärker richtig angeschlossen s...

Page 491: ...e richten sich nach den ausführlichen Definitionen der NEMA Vorschriften Daher liegt es beim Kunden zu ermitteln ob ein bestimmtes Gehäuse einem bestimmten Zustand in einer Anwendung ausgesetzt werden kann Wenn nicht anders angegeben basieren alle Verweise auf Produkte in Verbindung mit NEMA Gehäusetypen lediglich auf Auswertungen durch MICRO SWITCH Abspritztest Die MICRO SWITCH Prüfbedingungen 06...

Page 492: ...et muß der Kunde selbst entscheiden ob das Produkt sich für die entsprechende Anwendung eignet Änderungen der technischen Daten sind vorbehalten Die von uns bereitgestellten Informationen halten wir für exakt und zuverlässig wie bei dieser Druckschrift Wir übernehmen jedoch keine Haftung für deren Anwendung VERTRIEB UND SERVICE Anwendungshilfe aktuelle technische Daten Preisangaben oder den Namen ...

Page 493: ...ltato L attuatore a magnete presenta un campo magnetico codificato che per funzionare correttamente deve corrispondere al sensore Quando il sensore viene esposto a questo campo magnetico codificato ed è correttamente allineato risponde con un risultato L amplificatore della logica contiene una scheda logica del circuito di alimentazione e controlla un uscita a relè Il circuito di alimentazione acc...

Page 494: ... in un alloggiamento a tenuta NEMA come specificato dalla normativa EN60730 2 1 Il mancato rispetto di queste istruzioni potrebbe provocare danni al prodotto Montare l amplificatore vedi dimensioni di montaggio in un alloggiamento a tenuta NEMA come richiesto DIMENSIONI DI MONTAGGIO misure di riferimento Attuatore a magnete 52FY31 mm in DIMENSIONI DI MONTAGGIO misure di riferimento mm in Sensore a...

Page 495: ...amento dell amplificatore della logica Con ogni sistema Serie 50FY sono in dotazione dieci resistori da 22 KΩ ATTENZIONE INSTALLAZIONE INADEGUATA Questo prodotto è stato studiato per rispettare le caratteristiche tecniche EN954 Categoria III e ANSI B11 19 1990 Per garantire la conformità a tali caratteristiche È NECESSARIO che i sensori 50FY41 vengano utilizzati con l amplificatore della logica FY...

Page 496: ...limiti della distanza di rilevamento specificati INTERROMPERE l erogazione di tensione all amplificatore OFF ed attendere finché il LED di ALLARME non si spenga completamente poi accendere l amplificatore ON ripristino alimentazione Se il LED rosso di ALLARME lampeggia ancora scollegare l amplificatore della logica e telefonare al Centro Applicativo MICRO SWITCH 1 800 537 6945 2 Se il sistema Seri...

Page 497: ...uta Gli alloggiamenti si basano sulle definizioni orientative delineate dalle normative NEMA Pertanto il cliente dovrà determinare l adeguatezza di un particolare alloggiamento quando esposto a condizioni specifiche per un applicazione Se non diversamente specificato tutti i riferimenti a prodotti relativi ai tipi di alloggiamenti NEMA si basano esclusivamente su valutazioni della MICRO SWITCH Pro...

Page 498: ...riale informativo è responsabilità del cliente verificare l idoneità del prodotto nell applicazione I dati tecnici possono essere modificati in qualunque momento senza preavviso Le informazioni fornite sono ritenute essere accurate ed affidabili La Honeywell non si assume però alcuna responsabilità per il loro uso VENDITA ED ASSISTENZA Per assistenza applicativa dati tecnici attuali prezzi o nomin...

Page 499: ...rden om uitvoer te produceren De magnetische aandrijver heeft een gesleuteld magnetisch veld dat overeen dient te komen met de sensor om juist te kunnen functioneren Als de sensor blootgesteld wordt aan dit gesleutelde magnetische veld en juist uitgericht is dan reageert deze met een uitvoer De logische versterker bevat een logische invoercircuitkaart en regelt een relaisuitvoer Het invoercircuit ...

Page 500: ...talleerd te worden in een NEMA afgesloten omhulling zoals gespecificeerd door EN60730 2 1 Het niet nakomen van deze instructies kan leiden tot dodelijk of ernstig letsel Monteer de versterker zie montage afmetingen in een NEMA afgesloten omhulling zoals vereist MONTAGE AFMETINGEN alleen ter verwijzing Magnetische aandrijver 52FY31 mm XXX MONTAGE AFMETINGEN alleen ter verwijzing mm Hall effect sens...

Page 501: ...t de technische vereisten van EN954 Categorie III en ANSI B11 19 1990 Om te voldoen aan deze vereisten MOETEN 50FY41 sensors gebruikt worden met de FYQLA1 140R 3 logische versterker Volg alle installatie instructies nauwkeurig op Het niet nakomen van deze instructies kan leiden tot dodelijk of ernstig letsel b 50FY41 sensor nieuw met FYQLA1 140R 1 versterker oud Snijd de ORANJE sensor draad door e...

Page 502: ...oppel dan de logische versterker en bel het MICRO SWITCH Application Center 1 800 537 6945 2 Als het 50FY serie systeem niet werkt en het rode ATTENTIE INDICATORLICHTJE niet oplicht doe dan het volgende Zorg ervoor dat de geïnstalleerde zekeringen van de juiste klasse en niet doorgeslagen zijn 0 630A en 1 8A langzaam doorslaan Zorg ervoor dat de sensors en de logische versterker juist bedraad zijn...

Page 503: ...n gebaseerd op de brede definities die worden beschreven in de NEMA normen De klant moet derhalve beslissen of een bepaalde omhulling voldoende bescherming biedt wanneer het aan een specifieke conditie in een applicatie wordt blootgesteld Tenzij anders wordt aangegeven zijn alle verwijzingen naar producten die te maken hebben met NEMA omhullingstypes alleen maar gebaseerd op de evaluatie van MICRO...

Page 504: ...is het de verantwoordelijkheid van de klant om de geschiktheid van een product voor een bepaalde toepassing te bepalen Specificaties kunnen op elk moment zonder voorafgaande kennisgeving worden gewijzigd Wij geloven dat de informatie die wij verschaffen accuraat en betrouwbaar is op het tijdstip dat dit materiaal gedrukt werd We nemen echter geen verantwoordelijkheid voor het gebruik ervan VERKOOP...

Page 505: ...nético possui um campo magnético chaveado que deverá ser idêntico ao do sensor para operar corretamente Quando o sensor é exposto a esse pré determinado campo magnético e se encontra alinhado corretamente ele responde com um sinal na saída O amplificador lógico contém uma placa de circuito de entrada lógica e controla uma saída de relé O circuito de entrada pode acomodar até seis sensores Quando t...

Page 506: ...lógico o mesmo deve ser instalado em um invólucro lacrado NEMA de acordo com as especificações EN60730 2 1 Desobediência a essas instruções causará danos ao produto Instale o amplificador consulte Dimensões da Montagem em um invólucro lacrado NEMA como exigido DIMENSÕES DE MONTAGEM somente para referência Atuador Magnético 52FY31 mm pol DIMENSÕES DE MONTAGEM somente para referência mm pol Sensor d...

Page 507: ... Esse produto foi projetado de acordo com os padrões EN954 Categoria III e ANSI B11 19 1990 Para garantir o cumprimento desses padrões é NECESSÁRIO usar os sensores 50FY41 com o amplificador lógico FYQLA1 140R 3 Obedeça rigorosamente todas as instruções de segurança Desobediência a essas instruções pode resultar em morte ou ferimentos graves b sensor 50FY41 novo com amplificador FYQLA1 140R 1 anti...

Page 508: ...ficador e ligue para o MICRO SWITCH Application Center 1 800 537 6945 2 Se o sistema Série 50FY não estiver funcionando e o LED VERMELHO INDICADOR DE ATENÇÃO não estiver aceso faça o seguinte Assegure se de que os valores dos fusíveis instalados estejam de acordo com as exigências do sistema e funcionando 0 630A e 1 8A slow blow Verifique se os fios dos sensores e do amplificador lógico estão liga...

Page 509: ... baseados nas definições generalizadas estabelecidas pelos padrões NEMA Conseqüentemente é responsabilidade do cliente determinar que tipo de invólucro seria o mais adequado para o equipamento quando exposto às condições específicas de sua aplicação Exceto como observado acima todas as referências a produtos relativos a invólucros NEMA são baseados apenas em avaliações da MICRO SWITCH Teste de Lav...

Page 510: ...mos assistência pessoal e através de nossos impressos cabe ao comprador determinar a adeqüabilidade do produto à sua aplicação Especificações podem ser alteradas sem aviso prévio Crê se que a informação aqui contida era a mais correta e confiável quando da impressão desta publicação No entanto não assumimos qualquer responsabilidade pelo uso das mesmas VENDAS E SERVIÇOS Para assistência com sua ap...

Page 511: ...at de kan fungere rigtigt Når føleren udsættes for dette magnetfelt og er korrekt rettet ind reagerer den med et udgangssignal Logikforstærkeren har et printkort til logiske indgangssignaler og styrer et relæudgangssignal Indgangskredsen kan modtage signaler fra op til seks følere Når alle de forbundne følere er aktive lukker logikkredsen relækontakterne Slås en eller flere af de forbundne følere ...

Page 512: ...nvisningerne kan det medføre livsfarlig personskade Montér logikforstærkeren i en forseglet dåse af NEMA typen som foreskrevet jf Monteringsdimensioner MONTERINGSDIMENSIONER kun til information Elektromagnet 52FY31 mm in 5 2 0 203 AKTIVERINGSFLADE MONTERINGSDIMENSIONER kun til information mm in Halleffektføler 50FY41 DEKTEKTIONSFLADE Logikforstærker FYQLA1 140R 3 22 k MODSTANDENE SKAL AFMONTERES N...

Page 513: ... konstrueret til at holde de tekniske forskrifter i EN954 kategori III og ANSI B11 19 1990 Disse forskrifter kan KUN holdes hvis man anvender 50FY41 følere sammen med FYQLA1 140R 3 logikforstærkere Installationsanvisningerne skal nøje følges Hvis man ikke følger anvisningerne kan det medføre livsfarlig personskade b 50FY41 føler ny til FYQLA1 140R 1 forstærker ældre Klip den ORANGE følerledning ov...

Page 514: ...ication Center tlf 1 800 537 6945 i USA 2 Hvis 50FY systemet ikke fungerer og den røde ADVARSELSINDIKATOR ikke lyser skal man gøre følgende Se efter at sikringerne har den korrekte størrelse og ikke er sprunget 0 630 A og 1 8 A træg Se efter at følerne og logikforstærkeren er korrekt forbundet Se efter at 22 kΩ modstandene er monteret de korrekte steder på logikforstærkeren Se efter at følerne og ...

Page 515: ...terne er modstandsdygtige over for gentagen spuling med kaustisk opløsning damp fødevarestænk saft og halvflydende masser Forsegling Komponenthusene er udført efter de brede definitioner i NEMA standarderne Derfor skal kunden afgøre om de enkelte dåser er passende til de givne driftsforhold Medmindre andet er udtrykkeligt nævnt gælder samtlige henvisninger til produkter mht NEMA type dåser udlukke...

Page 516: ...personlig rådgivning og publikationer men det er op til kunden selv at bedømme hvorvidt produktet egner sig til givne driftsforhold Ret til specifikationsændring forbeholdes uden varsel Vore oplysninger anses for at være nøjagtige og pålidelige på det tidspunkt de går i trykken men vi påtager os intet ansvar for hvordan de benyttes SALG OG SERVICE Assistance ved anvendelse af produkter og oplysnin...

Page 517: ...ät Kummankin piirin samanaikainen kytkeytyminen tuottaa lähtösignaalin Magneetissa on avainnettu magneettikenttä jonka on sovittava anturiin oikean toiminnan varmistamiseksi Avainnetulle magneettikentälle altistettu ja oikein kohdistettu anturi tuottaa lähtösignaalin Logiikkavahvistin sisältää logiikan tulokortin ja ohjaa relelähtöä Tulopiiriin voidaan kytkeä kuusi anturia Kun kaikki kytketyt antu...

Page 518: ... standardissa EN60730 2 1 määriteltyyn NEMA suljettuun koteloon Näiden ohjeiden laiminlyöminen vaurioittaa laitetta Asenna vahvistin ks asennusmitat NEMA suljettuun koteloon vaatimusten mukaisesti ASENNUSMITAT viitteelliset Magneetti 52FY31 mm tuumaa ASENNUSMITAT viitteelliset mm tuumaa Hall anturi 50FY41 Logiikkavahvistin FYQLA1 140R 3 IRROTA 22K VASUKSET KUN KYTKET ANTURIT LOGIIKKAVAHVISTIN FYQL...

Page 519: ...rdin luokan III ja ANSI B11 19 1990 standardin teknisiä vaatimuksia Jotta näitä vaatimuksia noudatettaisiin 50FY41 antureita TÄYTYY käyttää FYQLA1 140R 3 logiikkavahvistimen kanssa Noudata tarkkaan kaikkia asennusohjeita Näiden ohjeiden laiminlyöminen voi aiheuttaa kuoleman tai vakavia vammoja b 50FY41 anturi uusi FYQLA1 140R 1 vahvistimen vanha kanssa Katkaise ja irrota anturin ORANSSI johdin Kyt...

Page 520: ...WITCH sovelluskeskukseen 1 800 537 6945 USA 2 Jos 50FY sarjan järjestelmä ei toimi ja punainen VAROITUSMERKKIVALO ei pala toimi seuraavasti Varmista että sulakkeet ovat oikeankokoiset ja toimivat 0 630 A ja 1 8 A hidas Varmista että anturit ja logiikkavahvistin on johdotettu oikein Varmista että 22 kΩ vastukset on asennettu oikeille paikoilleen logiikkavahvistimessa Varmista että anturit ja magnee...

Page 521: ...lle ja selluloosalle Kotelo Koteloiden ominaisuudet perustuvat NEMA standardeissa luonnostelluille laajoille määrityksille Tästä syystä asiakkaan on itse määritettävä koteloiden sopivuus eri olosuhteissa ja sovelluksissa Ellei toisin ole ilmoitettu kaikki viittaukset NEMA tyypin koteloita vastaaviin tuotteisiin perustuvat ainoastaan MICRO SWITCH arvioihin Painepesutesti MICRO SWITCH testimäärityks...

Page 522: ...iaalin avulla on tuotteen sopivuus sovellukseen asiakkaan vastuulla Teknisiä tietoja voidaan muuttaa milloin tahansa ilman ennakkoilmoitusta Annetut tiedot ovat tarkkoja ja luotettavia tämän julkaisun painatushetkellä Emme kuitenkaan ota vastuuta tietojen käytöstä MYYNTI JA HUOLTO Sovellustukea voimassaolevia teknisiä ominaisuuksia hintoja tai lähimmän valtuutetun jälleenmyyjän sijaintia koskevia ...

Page 523: ... samtidigt för att ge utsignal Elektromagneten avger ett nycklat magnetfält som måste passa sensorn för att fungera riktigt Rätt injusterad ger sensorn utsignal när den utsätts för det nycklade magnetfältet Logikförstärkaren innehåller ett kretskort för inkommande logiksignaler och styr reläutspänningen Inkretsen klarar upp till sex sensorer När samtliga anslutna sensorer aktiveras sluter logikkre...

Page 524: ...kförstärkaren skadas måste den installeras i en box tätad enligt NEMA EN60730 2 1 Följs inte anvisningarna kan det resultera i att produkten skadas Montera enligt krav förstärkaren se monteringsdimensionerna i en box tätad enligt NEMA MONTERINGSDIMENSIONER endast för information Elektromagnet 52FY31 mm in MONTERINGSDIMENSIONER endast för information mm in Halleffektsensor 50FY41 Logikförstärkare F...

Page 525: ...i ANSI B11 19 1990 För att garantera att kraven uppfylls MÅSTE sensor 50FY41 användas tillsammans med logikförstärkare FYQLA1 140R 3 Följ installationsanvisningarna noggrant Följs inte anvisningarna kan det resultera i dödsfall eller svår kroppsskada b Sensor 50FY41 ny och förstärkare FYQLA1 140R 1 äldre Klipp av och ta bort den ORANGE sensorledningen Anslut de RÖDA VITA och SVARTA sensorledningar...

Page 526: ...45 USA 2 Om 50FY seriens system inte fungerar och den röda VARNINGSINDIKATORN LED ej tänts skall följande utföras Kontrollera att installerade säkringar är av rätt märkström och ej brända 0 630A och 1 8A trög Kontrollera att sensorernas och logikförstärkarens anslutningar är riktiga Kontrollera att 22 kΩ motstånden installerats på rätt plats på logikförstärkaren Kontrollera att sensorerna och elek...

Page 527: ... begjutning med alkalisk lösning ångtvätt matstänk joser och massa Tätning Boxar utförs på grundval av de breda definitioner som skisseras i NEMA standarderna Därför måste kunden avgöra om en box kan användas vid en viss tillämpning Om ej annat anges baseras samtliga hänvisningar till produkter avseende NEMA boxtyper endast på MICRO SWITCH utvärdering Begjutningsprov MICRO SWITCH provspecifikation...

Page 528: ...enom våra publikationer är det kunden som avgör hur lämplig en produkt är vad gäller en viss tillämpning Specifikationerna kan ändras närsomhelst utan föregående varning Informationen vi tillhandahåller antas vara riktig och pålitlig vid aktuell tryckning Dock äger vi inget ansvar vad gäller dess användning FÖRSÄLJNING OCH SERVICE För att få tillämpningssupport aktuella specifikationer priser elle...

Page 529: ...ðåäßï ðïõ ðñÝðåé íá áíôéóôïé åß óôïí áéóèçôÞ ãéá íá ëåéôïõñãÞóåé óùóôÜ ôáí åêôßèåôáé ó áõôü ôï êëåéäáñéèìçìÝíï ìáãíçôéêü ðåäßï êáé åõèõãñáììßæåôáé óùóôÜ ï áéóèçôÞò áíôáðïêñßíåôáé ìå áðüäïóç Ï åíéó õôÞò ëïãéêÞò ðåñéÝ åé ðåñéÝ åé ìéá êÜñôá êõêëþìáôïò åéóüäïõ ëïãéêÞò êáé åëÝã åé ôçí áðüäïóç ôïõ çëåêôñïíüìïõ Ôï êýêëùìá åéóüäïõ äÝ åôáé ìÝ ñé êáé Ýîé áéóèçôÝò ôáí üëïé ïé óõíäåìÝíïé áéóèçôÝò åíåñãïðïéïýí...

Page 530: ... óå ðåñßöñáãìá óöñáãéóìÝíï ìå ÍÅÌÁ óýìöùíá ìå ôï EN60730 2 1 Ç ìç ôÞñçóç áõôþí ôùí ïäçãéþí èá ïäçãÞóåé óå âëÜâç ôïõ ðñïúüíôïò ÌïíôÜñåôå ôïí åíéó õôÞ äåßôå ÄéáóôÜóåéò Ìïíôáñßóìáôïò ìÝóá óå ðåñßöñáãìá óöñáãéóìÝíï ìå ÍÅÌÁ üðùò ïñßæåôáé ÄÉÁÓÔÁÓÅÉÓ ÌÏÍÔÁÑÉÓÌÁÔÏÓ Áðëþò åíäåéêôéêÝò Ìáãíçôéêüò ÅíåñãïðïéçôÞò 52FY31 mm in ÄÉÁÓÔÁÓÅÉÓ ÌÏÍÔÁÑÉÓÌÁÔÏÓ Áðëþò åíäåéêôéêÝò mm in ÁéóèçôÞò Çall Effect 50FY41 Åíéó õôÞò...

Page 531: ...ôïõãßá ôïõ åíéó õôÞ ëïãéêÞò ÄÝêá áíôéóôÜôåò ôùí 22 K Ω ðáñÝ ïíôáé ìå êÜèå óýóôçìá ôçò ÓåéñÜò 50FY ÁÊÁÔÁËËÇËÇ ÅÃÊÁÔÁÓÔÁÓÇ Ôï ðñïúüí Ý åé ó åäéáóôåß Ýôóé þóôå íá ðëçñïß ôéò ôå íéêÝò ðñïäéáãñáöÝò EN954 Êáôçãïñßá III êáé ANSI B11 19 1990 Ãéá íá äéáóöáëßæåôáé ç ôÞñçóç ôùí ðñïäéáãñáöþí áõôþí ÐÑÅÐÅÉ íá ñçóéìïðïéïýíôáé áéóèçôÝò 50FY41 ìå ôïí åíéó õôÞ ëïãéêÞò FYQLA1 140R 3 Ôçñåßôå áõóôçñÜ üëåò ôéò ïäçãßåò ...

Page 532: ...åýìá óôïí åíéó õôÞ ÏÍ ñåýìá óôç èÝóç reset ÅÜí ç êüêêéíç ÖÙÔÅÉÍÇ ÅÍÄÅÉÎÇ ÐÑÏÓÏ ÇÓ óõíå ßóåé íá áíáâïóâÞíåé áðïóõíäÝóôå ôïí åíéó õôÞ ëïãéêÞò êáé ôçëåöùíÞóôå óôï ÊÝíôñï Åöáñìïãþí MICRO SWITCH 1 800 537 6945 2 ÅÜí ôï óýóôçìá ôçò ÓåéñÜò 50FY äå ëåéôïõñãåß êáé ç êüêêéíç ÖÙÔÅÉÍÇ ÅÍÄÅÉÎÇ ÐÑÏÓÏ ÇÓ äåí åßíáé áíáììÝíç êÜíôå ôá åîÞò Âåâáéùèåßôå üôé ïé ôïðïèåôçìÝíåò áóöÜëåéåò åßíáé ïé ïñèÜ ðñïâëåðüìåíåò êáé ä...

Page 533: ...éêü äéÜëõìá óôï êáèÜñéóìá ìå áôìü óôéò ôñïöÝò óôïõò õìïýò êáé óôïí ðïëôü Óôåãáíüôçôá Ôá ðåñéöñÜãìáôá âáóßæïíôáé óôïõò ãåíéêïýò ïñéóìïýò ðïõ ðåñéãñÜöïíôáé óôá ðñüôõðá ÍÅÌÁ Óõíåðþò ï ðåëÜôçò ðñÝðåé íá äéáðéóôþóåé åÜí ôï óõãêåêñéìÝíï ðåñßöñáãìá åßíáé åðáñêÝò üôáí åêôßèåôáé óôéò óõãêåêñéìÝíåò óõíèÞêåò êÜðïéáò åöáñìïãÞò Áí äåí õðÜñ åé áíôßèåôç äÞëùóç üëåò ïé áíáöïñÝò óå ðñïúüíôá ó åôéêÜ ìå ôýðïõò ðåñéö...

Page 534: ...íáðüêåéôáé óôïí ðåëÜôç íá åîáêñéâþóåé åÜí ôï ðñïúüí åßíáé êáôÜëëçëï ãéá ôçí åöáñìïãÞ Ïé ðñïäéáãñáöÝò ìðïñåß íá áëëÜîïõí áíÜ ðÜóá óôéãìÞ ùñßò ðñïåéäïðïßçóç Ôá óôïé åßá ðïõ äßíïõìå èåùñïýíôáé áêñéâÞ êáé áîéüðéóôá êáôÜ ôï ñüíï åêôýðùóçò ôïõ ðáñüíôïò Ùóôüóï äåí áíáëáìâÜíïõìå êáìéÜ åõèýíç ãéá ôç ñÞóç ôïõò ÐÙËÇÓÅÉÓ ÊÁÉ ÓÅÑÂÉÓ Ãéá âïÞèåéá ó åôéêÜ ìå ôçí åöáñìïãÞ ôéò éó ýïõóåò ðñïäéáãñáöÝò ôéò ôéìÝò Þ ôï ...

Page 535: ...US IMPROPER INSTALLATION Consult with US and or European safety agencies and their requirements when designing a machine control link interface and all control elements that affect safety Strictly adhere to all installation instructions Failure to comply with these instructions could result in death or serious injury ...

Page 536: ...2 107004 15 EN FR26 ROW 0899 Printed in France This page has been left intentionally blank ...

Page 537: ... in France 3 COPYRIGHT 1999 By Honeywell All rights reserved No part of this manual may be reproduced in any form or by any other means without permission from the publishers First Issue January 31st 1999 Printed in France PK 107004 15 ...

Page 538: ...4 107004 15 EN FR26 ROW 0899 Printed in France This page has been left intentionally blank ...

Page 539: ...____________________ 12 1 10 United States Standards Compliance _______________________ 13 1 11 Additional Protection_____________________________________ 13 2 Description and Operation_____________________________ 15 2 1 Overview_______________________________________________ 15 2 2 Muting function _________________________________________ 15 2 3 Approval and rating plates _______________________...

Page 540: ...__46 4 Electrical Connections ________________________________ 47 4 1 Overview _______________________________________________47 4 2 Wiring diagram __________________________________________47 4 3 Power supply sources POWER OUTPUT terminals 1 2 32 2 48 4 4 Mode selection Guard Only Muting terminals 1 3 ____________50 4 5 Connection of the electrosensitive protective equipment ESPE 51 4 5 1 OSSD1 O...

Page 541: ...s using 2 sensors ___ 80 Muting of a safety light curtain on a hydraulic press using 4 sensors _____ 81 Connection of two ESPEs on a single muting module ___________________ 83 5 Troubleshooting _____________________________________ 87 5 1 Overview_______________________________________________ 87 5 2 Troubleshooting Chart ___________________________________ 87 6 Order Guide_______________________...

Page 542: ...107004 15 EN FR26 ROW 0899 Printed in France 8 This page has been left intentionally blank ...

Page 543: ...tion explains how to properly install the muting module Connections and Setup covers electrical installation interfacing and setup procedures Inspection and Maintenance contains inspection maintenance and indicator status information Order Guides provide catalog listing of the muting module Warranty Information provides important contact information related to sales and service Index contains keyw...

Page 544: ...mbines reliability with safety The FF SRM Series muting module functions with dual channel redundancy and positive self check monitoring This means that a faulty component in our product will make the muting module fail in a safe mode This design meets the highest safety requirements category 4 described in the EN 954 1 norm The French Institut National de la Recherche et de la Sécurité has delive...

Page 545: ... Sécurité INRS guarantees the conformity of the product with respect to the essential requirements of the Machinery Directive 89 392 EEC and its successive amendments 91 368 EEC 93 44EEC and 93 68 EEC To complete the EC type examination further tests have been carried out by external laboratories to guarantee the conformity of the product with respect to the Low Voltage 73 23 EEC and the Electroma...

Page 546: ...prevent danger zones from being reached by the lower limbs When existing machine standards give accurate requirements and prevail against any other European standards Regulation Title pr EN 692 Machine tool Safety Mechanical Presses pr EN 693 Machine tool Safety Hydraulic Presses pr EN 12622 Hydraulic press brakes Safety pr EN 201 Injection plastic moulding machines pr EN 289 Compression moulding ...

Page 547: ...tions The installation of these sensors and the installation of the safety light curtain must be done in accordance with the FF SRM module specifications and additional mechanical guarding must be used as follows auxiliary sensors must be installed in such a way that a muting sequence cannot be started by a person the additional mechanical guardings must be designed and installed in such a way tha...

Page 548: ... in the interface between protective safety equipment and machine control circuitry The following safety control modules are particularly recommended FF SRS safety interface control module designed for emergency stop FF SRD Series safety control module designed for door monitoring FF SR2 safety relay control module designed for two hand controls FF SR0 Series safety control module designed for sta...

Page 549: ...tection field immediately stops the machine The machine can only restart after pressing a restart push button connected to the FF SRM module terminals The muting sequence is controlled by two or four regular sensors such as photoelectric controls limit switches or inductive proximity sensors which reliably detect the manufactured parts initiating and interrupting the muting sequence When sequence ...

Page 550: ...SD Muting lamp P POWER Inputs P 24V OUTPUT without outputs P 24V OUTPUT max INRS According to IEC 61496 1 EN 60204 Category 4 acc to EN 954 1 C US Type Product Part Number N Serial Number and Date Code V Supply Voltage T response time Response Time P POWER inputs Maximum Power Consumption of the module and all inputs IP NEMA Sealing P 24V OUTPUT without outputs Minimum Power Consumption of the mod...

Page 551: ...e of operation on machines where the protective equipment controls the access across a conveyor belt Select the press mode on machines where the operator carries out manual operations during non dangerous phases of the machine working cycle The selection of modes is done with 2 switches ST1 located inside the module The removal of the upper terminal strip eases access to the switches ST1 Figure 2 ...

Page 552: ...s of operation refer to chapter 2 4 5 Manual restart of the module In the conveyor mode it may be necessary to press push buttons P B1 and P B2 to clear the detection field before restarting the module see chapter 2 4 4 Override function 2 4 2 SM inputs start of a muting sequence switch ST3 At least two auxiliary sensors are necessary to start a muting sequence These two sensors may be ultrasonic ...

Page 553: ...between 2 successive moving objects In the conveyor mode the object must interrupt the safety light curtain detection beams before releasing both sensors SMs and 6s max after the actuation of the second sensor SM Figure 2 4 Example of an incorrect installation The muting sequence starts 50 ms after both sensors SMs have been actuated The seconde transition of the sensor SM1 stops the muting sequen...

Page 554: ...TINGS The maximum timing tmax is set to 1 s on delivery It can be modified to the following values 2 s 4 s or 8 s The setting of the timing tmax also sets the muting maximum duration In the conveyor mode factory setting the muting duration is set to 2 mn on delivery The setting is done with 2 switches ST3 located inside the module The removal of the upper terminal strip eases access to the switche...

Page 555: ... max of the muting sequence must be set to 1 mn These are the factory settings Failure to comply with these instructions could result in death or serious injury 2 4 3 EM inputs end of a muting sequence Two auxiliary sensors may be necessary to stop a muting sequence These two sensors may be ultrasonic sensors photoelectric controls limit switches or inductive proximity sensors Correct operation of...

Page 556: ...nce of a single muting sequence ONLY Resetting the module by switching off and on the power supply will allow the performance of a single muting sequence ONLY Normal operation can be achieved by switching the power off replacing the defective EM sensor switching the power on and restarting the module refer to chapter 2 4 5 Manual restart of the module Mechanical press Conveyor EM1 EM2 OSSDs OSDs M...

Page 557: ...t be able to use these push buttons which shall be kept under lock and key 2 key selector switches may be used as an alternative Moreover the allowed person shall have a wide visibility on the installation and permanently check that nobody enters the dangerous area while the muting sequence is manually performed Failure to comply with these instructions could result in death or serious injury OVER...

Page 558: ...ot allowed if the protection field is clear 2 4 5 Manual restart of the module The manual restart of the module is necessary after each power reset and after each time the OSDs outputs switch off The opening of the OSDs outputs may be due to one of the following events interruption of the protection field while the protective equipment is not muted failure of a sensor SM or EM module internal fail...

Page 559: ... conditions see chapter 2 4 6 guard only mode MANUAL RESTART CONDITIONS The restart is allowed if no failure is detected and if the detection field of the protective equipment is clear In the conveyor mode it may be necessary to press push buttons P B1 and P B2 to clear the detection field before restarting the module see chapter 2 4 2 Override function The effective restart of the module is achie...

Page 560: ...inputs outputs remain active in the guard only mode RESTART STATUS OSDS STATUS SSD OSD1 OSD2 TEST OSSD1 OSSD2 RESTART SSD MONITOR These inputs outputs are described in chapter 4 Electrical connections The possibility to switch from one mode to the other provides flexibility on machines with 2 loading modes continuous operation with automatic loading via a conveyor or cyclic operations with manual ...

Page 561: ...ing before allowing the manual restart or the module has detected a failure see chapter 5 Troubleshooting The module needs to be restarted Press and release the restart push button see chapter 2 4 5 Manual restart of the module The module is ready to operate the protection field is clear and the ESPE is not muted The module is ready to operate the protection field is either clear or interrupted an...

Page 562: ...nductive loads Inputs OSSD1 OSSD2 for the ESPE NO contacts 2 inputs with optocoupler consumption 30 mA 24 Vdc SM1 2 EM1 2 for the sensors NO NF contacts 4 inputs with optocoupler consumption 10 mA 24 Vdc P B1 P B2 push buttons NO contacts 2 inputs with optocoupler consumption 10 mA 24 Vdc RESTART for the module restart and the FSDs monitoring 1 input with optocoupler 50 mA current pic SSD MONITOR ...

Page 563: ...s 4 s or 8 s The setting of the timing tmax also sets the muting maximum duration max In the conveyor mode delivery setting the muting duration is set to 2 mn factory settings It can be modified to the following values 4 8 or 60 mn Refer to chapter 2 4 2 SM inputs to select tmax and max On a conveyor application the FF SRM muting module can be used to perform either a two direction muting or a one...

Page 564: ...e Both beams must be interrupted within a preset time frame 8 ms t tmax The setting of the timing tmax also sets the muting maximum duration max select the tmax timing corresponding to the shortest muting duration max enabling the object transfer refer to chapter 2 4 2 SM inputs Failure to comply with these instructions could result in death or serious injury ADDITIONAL PROTECTIONS Additional hard...

Page 565: ...6 s max tC max OSDs muting module MUTING Muting lamp 1 0 1 0 1 0 1 0 1 0 max tmax see chapter 2 4 2 SM inputs FACTORY SETTINGS The muting module is set in the conveyor mode on delivery The maximum timing tmax allowed between SM sensors is set to 1 s on delivery It can be modified to the following values 2 s 4 s or 8 s The setting of the timing tmax also sets the muting maximum duration max In the ...

Page 566: ...mity sensors correct operation of these sensors is monitored by the muting module The muting of the protective equipment is allowed when the detected objects enter and leave the dangerous area This installation is recommended on applications where the entry and exit points of the material into the dangerous zone are the same IMPROPER INSTALLATION The activation of the SM sensors starts the muting ...

Page 567: ...must be detected the object must interrupt the safety light curtain detection beams before releasing both sensors SMs The distance between the first sensor SM1a SM2a and the protective field must be smaller than the size of the vehiculed object otherwise the muting sequence stops as soon as the first sensor SM1a SM2a is released and the intrusion of the object inside the protective field leads to ...

Page 568: ...rmanent muting of the safety function The relative position of sensors SMs and the protective equipment ESPE defines a minimum distance between 2 successive moving objects In the conveyor mode the object must interrupt the safety light curtain detection beams before releasing both sensors SMs and 6s max after the actuation of the second sensor Sms One way muting using 4 sensors In the following ex...

Page 569: ...rds the dangerous zone shall be detected when interrupting the safety light curtain detection field Failure to comply with these instructions could result in death or serious injury Sensors SMs and EMs must be installed respectively before and after the protective equipment detection field Their relative position shall be calculated taking into account the selected maximum muting duration max see ...

Page 570: ...tmax tB 6 s max tD max OSDs muting module MUTING EM1 EM2 Muting lamp 1 0 1 0 1 0 1 0 1 0 1 0 1 0 max tmax see chapter 2 4 2 SM inputs FACTORY SETTINGS The muting module is set in the conveyor mode on delivery The maximum timing tmax allowed between SM sensors is set to 1 s on delivery It can be modified to the following values 2 s 4 s or 8 s The setting of the timing tmax also sets the muting maxi...

Page 571: ...conveyor mode The sensors could also be ultrasonic sensors inductive proximity sensors or limit switches correct operation of these sensors is monitored by the muting module This installation enables the muting of the protective equipment in one direction only It is recommended on applications where the entry and the exit points of the material into the dangerous zone are different IMPROPER INSTAL...

Page 572: ...rs SM2 SM1 ESPE A B C mechanical guarding ESPE with A distance between SM1 and SM2 tA A V B distance between SM2 and ESPE tB B V C B L tC C V where V is the object velocity L is the object length and tA tB tC are the object transit times SM1 SM2 OSSDs ESPE 8 ms tA tmax tB 6 s max tC mn max 1 0 1 0 1 0 1 0 1 0 OSDs Muting module MUTING Muting lamp max tmax see chapter 2 4 2 SM inputs FACTORY SETTIN...

Page 573: ...ule is set in the conveyor mode on delivery Select the press mode on machines where the operator carries out manual operations during non dangerous phases of the machine working cycle see chapters 2 4 1 Selection of the appropriate mode IMPROPER USE OF THE MUTING MODULE NEVER mute the protective equipment during a dangerous phase of the machine working cycle Failure to comply with these instructio...

Page 574: ...ed so that the SM2 sensor is activated when the press tool reaches the bottom dead center or when the press tool reaches a position at 6 mm above the bottom dead center Do NOT mute the ligth curtain during the closing stroke of the press Failure to comply with these instructions could result in death or serious injury SENSORS COINCIDENCE TIMING tmax AND MUTING DURATION max Both sensors SM1 SM2 mus...

Page 575: ...achines different than presses refer to chapter 2 4 2 SM inputs to change tmax and max BDC Bottom Dead Center point at which the tool is closest to the die TDC Top dead Center point at which the tool is furthest to the die The muting sequence starts when the output of the second sensor SM2 switches ON and stops as soon as the output of the first sensor SM1 switches OFF Both sensors must be maintai...

Page 576: ...m time difference between the two SMs inputs guarantees the detection of a permanent short circuits of any of the SMs inputs Physically the 2 sensors must be slightly apart If both sensors are maintained while the press tool is at the top dead center the muting sequence stops when the next press cycle starts or when the max muting timing has passed If the max muting timing has passed the muting mo...

Page 577: ...n detection field stops the press INCORRECT INSTALLATION The positon of the second sensor SM2 must be adjusted so that the SM2 sensor is activated when the press tool reaches the bottom dead center or when the press tool reaches a position at 6 mm above the bottom dead center Do NOT mute the light curtain during the closing stroke of the press Failure to comply with these instructions could result...

Page 578: ... 1 0 1 0 1 0 1 0 MUTING 1 0 max 1 mn tmax 1 s for a press For machines different than presses refer to chapter 2 4 2 SM inputs to change tmax and max BDC Bottom Dead Center point at which the tool is closest to the die TDC Top dead Center point at which the tool is furthest to the die The muting sequence starts when the ouput of the second sensor SM2 switches ON and it stops as soon as the output ...

Page 579: ...rantees the detection of a permanent short circuits of one of the SMs inputs Physically the 2 sensors must be slightly apart The activation of both EMs sensors must occur before the max muting timing has passed otherwise the muting module need to be restarted before restarting the press refer to chapters 2 4 5 Manual restart of the module and 4 8 2 Restart input Figure 3 9 Example of an incorrect ...

Page 580: ... 3 3 Dimensions Figure 3 10 Dimensions drawing in mm in Mounting Cross sectional area of wires Omega rail DIN EN 50 022 35 35 x 15 mm 1 38 x 0 59 in size 2 1 5 mm or AWG 16 wires per screw terminal Use of crimp type sockets is recommended 73 118 152 ...

Page 581: ... OSSD 1 EM 1 RESET POWER OSDs STATUS Power supply source for the module and inputs chapter 4 2 Mode selection chapter 4 3 Muting lamp output chapter 4 7 3 Restart and OSDs status outputs chapter 4 7 4 output connected to the FSD chapter 4 6 1 Input for start muting sensor chapter 4 5 1 Input for end muting sensor chapter 4 5 2 Input for protective equipment chapter 4 4 1 Input for override push bu...

Page 582: ...ory 4 safety components as defined by the EN 954 1 European standard An integrated DC DC converter guarantees the galvanic insulation of the module 500 Vdc Therefore no specific power supply source is necessary Power consumptions are as follows 24V POWER 6W max for the module and all inputs 24V OUTPUT 6W to 60W max for the module and all outputs FUSES PROTECTION The module supply input is protecte...

Page 583: ...a 24 Vdc power supply voltage Figure 4 3 Protective equipment with a power supply voltage different than 24 Vdc 0 5A 0V FF SRM 0V 24V 1 POWER 2 24 OUTPUT 2 5A max 32 outputs ESPE SM1 EM1 SM2 EM2 0 5A 0V FF SRM 0V 24V 24Vdc 1 POWER 2 24 OUTPUT 2 5A max 32 outputs ESPE SM1 EM1 SM2 EM2 L N ...

Page 584: ...hese 2 terminals the muting mode is selected Use of a standard switch is recommended to select the muting or the guard only mode for applications where goods can be alternately loaded manually or automatically FUSES PROTECTION The GUARD ONLY MUTING input must be protected by an external 0 5 A fuse connected on terminal 1 24 V POWER Figure 4 4 Selection of the guard only mode FF SRM GUARD ONLY MUTI...

Page 585: ...hed on simultaneously with the same switching device On delivery the muting module provides a normally closed contact between terminals 28 and 29 All the above mentioned protective equipment need a normally closed contact on their test input with the exception of the FF SCAN the FF LS and the FF SPS4 which need a normally open contact The test output can be changed to a normally open contact Refer...

Page 586: ... inputs must be protected by an external 0 5A fuse connected on terminal 1 24 V POWER PROTECTIVE EQUIPMENT RESTART MODE The electrosensitive protective equipment must be set in the automatic restart mode to operate correctly with the muting module refer to the installation manual of the protective equipment PROTECTION AGAINST SHUTDOWNS The power supply source connected on the terminal 24 V OUTPUT ...

Page 587: ...r this reason it is recommended to use the same power supply source for the module and the protective equipment or make sure power is switched on simultaneously with the same switching device On delivery the muting module provides a normally closed contact between terminals 28 and 29 All the above mentioned protective equipment need a normally closed contact on their test input with the exception ...

Page 588: ...s impossible It is recommended to check correct wiring of the test output by checking the status of the test LED of the protective equipment If this connection is made correctly and if no failure is detected the SSD output switches ON and the RESTART LED flickers to indicate that manual restart is necessary see figure 4 6 Connection of the test output and timing diagram Figure 4 7 Connection of th...

Page 589: ... SCAN FF LS and FF SPS4 modular light curtains which needs a normally open contact muting module FF SRM the ESPE is in switch ST2 TEST output test mode when ON NO contact contact is closed OFF NC contact contact is open position of the switch on delivery Figure 4 8 Selection of the test contact 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 FF SRM GU AR D ON...

Page 590: ...nals For more information refer to chapter 2 4 2 SM inputs FUSES PROTECTION The SM1 and SM2 inputs must be protected by an external 0 5A fuse connected on terminal 1 24 V POWER DETECTED FAILURES The following failures are detected and prevent a muting sequence from starting absence of one or both SMs sensors permanent short circuit on one of the SM inputs connection of a single sensor on both SM i...

Page 591: ...VER connect one Normally Open contact of the protective equipment only on both EM1 and EM2 inputs see chapter 4 9 1 Conveyor applications One way muting using two sensors On a mechanical press NEVER connect one SM sensor only on both EM1 and EM2 inputs see chapter 4 9 1 Press applications Muting of a safety light curtain on a mechanical press Failure to comply with these instructions could result ...

Page 592: ...e or both EMs sensors permanent short circuit on one of the EM inputs Features EM1 EM2 inputs Type voltage free and without reference potential Consumption 10 mA 24 Vdc Low level 2 mA max High level 5 mA min Protections galvanic insulation 500 Vdc reversed polarity Figure 4 10 Connection of the EMs sensors The following reversed connection is recommended for a better failure resistance 24Vdc 0V FF...

Page 593: ...t Failure to comply with these instructions could result in death or serious injury It is necessary to connect the terminal 32 to the 24V to energize the relays K1 and K2 through the OSD1 and OSD2 outputs The 2 OSD s static outputs must be connected to 2 external relays with guided contacts K1 and K2 on FF SRE extension module usually called Final Switching Devices FSDs to be interfaced to the mac...

Page 594: ...xternal safety relays Failure to comply with these instructions could result in death or serious injury TIMING CONDITIONS The module response time is 5 ms It takes 30 ms for the module to restart after the release of the restart push button The load impedance allowed by the FF SRM failsafe static outputs must be 55 2 Ω minimum and 5kΩ maximum The turn on voltage must be greater than 5 V on resisti...

Page 595: ...Open contacts Switching capacity 0 5 A 24 Vdc Voltage drop 2 Vdc Protections galvanic insulation 500 Vdc short circuits overloads micro cutoff 4 5 ms POWER CUT OFF PROTECTION The FF SRM failsafe static outputs withstand 4 5 ms power cutoff The DC power supply shall withstand power cutoff of up to 20 ms protect the FSDs relay coils with a varistor Wiring diagram Connection of the 24V OUTPUT to the ...

Page 596: ... Use two independent stop circuit safety relays K1 and K2 with mechanically linked contacts such as GE CR120 BP Machine Tool Relay or Telemecanique CA3 KN31BD3 or CA3 DN31BD relay or FF SRE extension module to reliably detect a welded contact Always use the FSD monitoring loop to check correct operation of relays K1 and K2 Failure to comply with these instructions could result in death or serious ...

Page 597: ...down the machine power Failure alarm When the SSD output is connected to an external lamp it provides a visual indication on the module status SSD MONITORING LOOP If an external lamp is connected to the SSD output then it is necessary to connect the terminals 30 and 31 together otherwise the module cannot operate correctly SSD MONITORING LOOP It is necessary to connect the terminals 30 and 31 toge...

Page 598: ...with mechanically linked contacts such as GE CR120 BP Machine Tool Relay or Telemecanique CA3 KN31BD3 or CA3 DN31BD relay to reliably detect a welded contact Always use the SSD monitoring loop to check correct operation of relays K3 Failure to comply with these instructions could result in death or serious injury TIMING CONDITIONS The closing response time of the SSD relay shall be less than 140 m...

Page 599: ...Vdc short circuits overloads Features SSD MONITOR input Type voltage free and without reference potential Consumption 10 mA 24 Vdc Low level 2 mA max High level 5 mA min Protections galvanic insulation 500 Vdc Figure 4 13 Use of the SSD output for the machine shutdown 24Vdc 0V FF SRM SSD 24V OUTPUT SSD K3 2 5A 32 SSD Monitoring 0V K3 31 protect the SSD relay coil with a varistor 30 ...

Page 600: ...ns which shall be kept under lock and key 2 key selector switches may be used as an alternative Moreover the authorized person shall have a wide visibility on the installation and permanently check that nobody enters the dangerous area while he is performing the over ride sequence Failure to comply with these instructions could result in death or serious injury OVERRIDE FUNCTION CONDITIONS The ove...

Page 601: ...OTECTION The P B1 and P B2 inputs must be protected by an external 0 5A fuse connected on terminal 1 24 V POWER Features P B1 P B2 inputs Type voltage free and without reference potential Consumption 10 mA 24 Vdc Low level 2 mA max High level 5 mA min Protections galvanic insulation 500 Vdc reversed polarity Figure 4 15 Connection of the override push buttons The following reversed connection is r...

Page 602: ...eam The restart is allowed if no failure is detected and if the detection field of the protective equipment is clear If one of the following element fails the manual restart of the module is impossible OSDs outputs FSDs or SSD relay or muting lamp In the conveyor mode it may be necessary to press the override push buttons P B1 and P B2 to clear the detection field before restarting the module see ...

Page 603: ...s that a muting sequence is being performed and that the protective equipment is inactive The MUTING LAMP output is permanently self checked and correct operation of the lamp is monitored each time the muting sequence starts open circuit and short circuit detection An orange LED indicator located on the front cover gives an indication of the external lamp status 24Vdc 0V FF SRM 24V OUTPUT 32 OSD1 ...

Page 604: ...ny failure of the MUTING LAMP output or any failure of the lamp prevents the muting sequence from starting and the intrusion of an object in the protective equipment detection field stops the machine The override function must then be used to clear the area see chapter 2 4 4 Override function If the muting lamp fails the release of the protection field does not lead to the automatic restart of the...

Page 605: ... may damage these outputs but the module will still operate correctly PROTECTION AGAINST OVERLOADS The OSDs STATUS and RESTART STATUS outputs are protected by circuit breakers which are triggered by an accidental overload In case of accidental overload eliminate the failure and reset the muting module to reactivate the OSDs STATUS and RESTART STATUS outputs Then reset the module by switching off a...

Page 606: ...agraphs illustrate the electrical connection of the FF SRM muting module for the examples described in chapter 3 Installation The customer must supply all components listed in chapter 6 2 Components list IMPROPER INSTALLATION OF FF SRM MUTING MODULE Use the recommended wiring diagrams to ensure external relay monitoring by the module Failure to comply with these instructions could result in death ...

Page 607: ...tected by an external 2 5A max fuse connected on terminal 32 24 V OUTPUT The loads impedance allowed by the FF SRM failsafe static outputs must be 55 2 Ω minimum and 5kΩ maximum The turn on voltage must be greater than 5 V on resistive loads or greater than 7 V on inductive loads The maximum cable length between the FF SRM static outputs and the loads mainly depends upon the loads resistance the c...

Page 608: ...ontact between terminals 28 and 29 All the Honeywell protective equipment need a normally closed contact on their test input with the exception of the FF SCAN the FF LS and the FF SPS4 which need a normally open contact The test output can be changed to a normally open contact Refer to chapter 2 4 2 SM inputs to select tmax and max and refer to chapter 4 5 2 Test output to select the appropriate t...

Page 609: ...lection ESPE test input 3 or jumpered if no SSD relay is used 1 SSD K3 24Vdc 15 MUTING K3 1 2 3 varistor the ESPE must be set in the automatic restart mode Comply with the ESPE test input polarity and correct test contact ST2 switch see chapter 6 2 see ESPE installation manual see ESPE installation manual and chapter 4 5 2 SSD relay FSD relays ESPE OSSD1 ESPE OSSD2 P B3 P B1 P B2 SM1 SM2 possibly ...

Page 610: ...tart OSDs closed OSDs open Push button P B1 ESPE OSSD1 2 sensors SM1a and SM1b Push button P B2 ESPE OSSD2 2 sensors SM2a and SM2b OR Dual channel machine control circuit recommended circuit Phase DC Neutral DC Fuse K1 K2 Fuse K1 K2 Single channel machine control circuit Phase DC Neutral DC Fuse K1 K2 or jumpered for guard only mode selection ESPE test input 3 or jumpered if no SSD relay is used 1...

Page 611: ...d OSDs open Push button P B1 ESPE OSSD1 2 sensor SM1 Push button P B2 ESPE OSSD2 2 sensor SM2 OR Dual channel machine control circuit recommended circuit Phase DC Neutral DC Fuse K1 K2 Fuse K1 K2 Single channel machine control circuit Phase DC Neutral DC Fuse K1 K2 or jumpered for guard only mode selection ESPE test input 3 or jumpered if no SSD relay is used 1 SSD K3 24Vdc 15 MUTING sensor EM2 se...

Page 612: ... 1 1 muting lamp restart OSDs closed OSDs open Push button P B1 ESPE OSSD1 2 sensor SM1 Push button P B2 ESPE OSSD2 2 sensor SM2 OR Dual channel machine control circuit recommended circuit Phase DC Neutral DC Fuse K1 K2 Fuse K1 K2 Single channel machine control circuit Phase DC Neutral DC Fuse K1 K2 or jumpered for guard only mode selection ESPE test input 3 or jumpered if no SSD relay is used 1 S...

Page 613: ...fferent than presses 2 4 or 60 mn On delivery the muting module provides a normally closed test contact between terminals 28 and 29 All the Honeywell protective equipment need a normally closed contact on their test input with the exception of the FF SCAN the FF LS and the FF SPS4 which need a normally open contact The test output can be changed to a normally open contact Refer to chapter 2 4 2 SM...

Page 614: ...1 OSSD 1 EM 1 RESET POWER OSDs STATUS 0 5A 2 5A 0V FSD K1 FSD K2 restart contact K1 K2 1 1 muting lamp restart OSDs closed OSDs open Push button P B1 ESPE OSSD1 2 sensor SM1 Push button P B2 ESPE OSSD2 2 sensor SM2 or jumpered for guard only mode selection ESPE test input 3 or jumpered if no SSD relay is used 1 SSD K3 24Vdc 15 MUTING Press cycle start 0 1s t 1s K3 1 2 3 varistor the ESPE must be s...

Page 615: ...an be provided by the press cycle start command The effective restart of the module is achieved 30 ms after the push button is released and after a short pulse between 0 1s and 1s is sent on the appropriate input of the module Muting of a safety light curtain on a hydraulic press using 4 sensors IMPROPER INSTALLATION For sensors installation strictly adhere to instructions given in chapter 3 2 2 U...

Page 616: ...tor the ESPE must be set in the automatic restart mode Comply with the ESPE test input polarity and correct test contact ST2 switch see chapter 6 2 see ESPE installation manual see ESPE installation manual and chapter 4 5 2 SSD relay FSD relays ESPE OSSD1 ESPE OSSD2 P B3 P B1 P B2 SM1 SM2 EM1 EM2 possibly used for machine power shutdown used for emergency stop in the machine control circuit light ...

Page 617: ...M1 Push button P B2 ESPE A OSSD2 2 sensor SM2 or jumpered for guard only mode selection or jumpered if no SSD relay is used 1 SSD K3 24Vdc 15 MUTING Dual channel machine control circuit recommended circuit Phase DC Neutral DC Fuse K1 K2 Fuse K1 K2 Press cycle start OR Single channel machine control circuit Neutral DC Fuse K1 K2 Press cycle start Phase DC Press cycle start 0 1s t 1s ESPE B OSSD1 2 ...

Page 618: ...lamp restart OSDs closed OSDs open Push button P B1 ESPE B OSSD1 2 sensor SM1 Push button P B2 ESPE B OSSD2 2 sensor SM2 or jumpered for guard only mode selection or jumpered if no SSD relay is used 1 SSD K3 24Vdc 15 MUTING sensor EM2 sensor EM1 Dual channel machine control circuit recommended circuit Phase DC Neutral DC Fuse K1 K2 Fuse K1 K2 Press cycle start OR Single channel machine control cir...

Page 619: ...terminals 2 25 Failure to comply with these instructions could result in death or serious injury MANUAL RESTART The restart contact can be provided by the press cycle start command The effective restart of the module is achieved 30 ms after the push button is released and after a short pulse between 0 1s and 1s is sent on the appropriate input of the module ...

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Page 621: ...nnection of the SSD and its monitoring loop SSD MONITOR see chapter 4 7 3 check the correct operation of the SSD and OSDs outputs see chapters 4 7 1 4 7 3 check the connection of the supply on the 24V OUTPUT see chapter 4 3 check that the 0V of the SSD and OSDs output is connected to the module 0V Check the connection of the RESTART input see chapters 4 7 2 4 8 2 Check the connection of the ESPE o...

Page 622: ...3 The unwanted condition occurs at the begining of the muting sequence Check the selected mode seechapter 2 4 1 Check the connection of the GUARD ONLY MUTING input see chapter 4 4 Check the connection of the SMs sensors seechapters 2 4 2 4 6 1 Check the connection of the EMs sensors see chapters 2 4 3 4 6 2 Check correct operation of the muting lamp see chapter 4 8 3 The unwanted condition occurs ...

Page 623: ...X X FSDs relays Expansion module 24 Vdc Honeywell SRE30812 or Télémécanique CA3 KN31BD3 or CA3 D or GE CR120BP X X SSD relays 3 relays with guided contacts Télémécanique CA3 KN31BD3 or CA3 DN31BD or GE CR120BP X X ARC SUPPRESSORS 3 varistors 31 Vdc recommended for cable length longer than 1 m Murr elektronik VG A 24 X X MUTING LAMP white incandescent filament lamp Télémécanique XVA L37 and DL1 BL0...

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Page 625: ... suitability of the product in the application Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use 7 2 Sales and Service Honeywell s MICRO SWITCH Division serves its customers through a worldwide network of sales offices and distributors For application assistance current spec...

Page 626: ...92 107004 15 EN FR26 ROW 0899 Printed in France This page has been left intentionally blank ...

Page 627: ...107004 15 EN FR26 ROW 0899 Printed in France 93 8 CE Declaration of Conformity ...

Page 628: ...94 107004 15 EN FR26 ROW 0899 Printed in France This page has been left intentionally blank ...

Page 629: ... hydraulic press 44 81 Muting of a safety light curtain on a mechanical press 41 80 O One way muting on a conveyor 36 One way muting using four sensors 77 One way muting using two sensors 78 OSD1 and OSD2 outputs 59 OSDs STATUS 71 OSSD1 OSSD2 inputs 51 override function 23 P permanent self check 59 Power consumptions 48 power supply 48 press mode 39 PROTECTIONS 48 push buttons P B1 P B2 66 R reset...

Page 630: ...5 United Kingdom Honeywell Ltd Tel 44 13 44 65 60 00 Fax 44 13 44 65 60 15 Latin America Argentina Honeywell SAIC Tel 54 13 83 92 82 Fax 54 13 25 64 70 Brasil HoneywelldoBrasil CIA Tel 55 11 865 2055 Fax 55 11 865 3894 Chile Honeywell S A Tel 56 22 33 06 88 Fax 56 22 31 66 79 Colombia Honeywell S A Tel 57 16 23 3239 3051 Fax 57 16 23 33 95 Ecuador Honeywell Tel 593 29 81 56 0 1 Fax 593 29 81 562 M...

Page 631: ...ted the output relay contacts latch in the de energized position as if the motor was running After the break has been repaired the module is reset by removing power to the module momentarily APPROVALS CE The product packaging and documentation of FF SR Series products carry the CE mark the CE declaration of conformity is available upon request DIRECTIVES COMPLIANCE Machine Directive 89 392 EEC Low...

Page 632: ...70 0 85 1 00 Fuse rating 6 A gL max Mechanical life Ten million switching operations General Temperature range 15 C to 55 C 5 F to 131 F at max 90 humidity Sealing Housing IP40 Terminals IP 20 Housing material Thermoplastic Vibration resistance Amplitude 0 35 mm Frequency 10 to 55 Hz Conductor connection 1 x 4 mm 2 solid max 12 AWG or 2 x 1 5 mm 2 max 16 AWG stranded wire with sleeve DIN 46288 Con...

Page 633: ...figures 4 and 5 below for installation and removal FIG 4 MOUNTING DIMENSIONS for reference only FIG 5 INSTALLATION DIAGRAM CONTROL RELIABILITY Control Reliability means that the device system or interface shall be designed constructed and installed such that a single component failure within the device interface or system shall not prevent normal stopping action from taking place but shall prevent...

Page 634: ...ls of one stator winding When the EMF has decreased to a near zero value the FF SR05936 detects that the motor has stopped and energizes its output relays In addition FF SR05936 monitors the connections to the motor for broken wires on terminals Z1 Z2 If an open line break is detected the output relay contacts latch in the de energized position as if the motor was running After the break has been ...

Page 635: ...Start Sequence Initially the motor is not operating and the door is open To initiate the start sequence close the door This action will close the two normally closed contacts of the key operated interlock switch It will also automatically restart the emergency stop modules As the Unlock push button is open the solenoid coil of the key operated interlock switch is de energized and the door is locke...

Page 636: ... S1 S2 Internal Switches Fuse L1 N Emergency Stop A2 A1 11 21 33 34 12 22 43 Z1 Z2 Honeywell FF SR05936 44 Power Zero Motion Con tinuity Z1 Z2 L3 L2 Key Sol Sw2 22 Sw2 14 Sw1 22 Sw1 14 Term5 K4 K5 K5 K4 K5 K4 M 3 Ph K5 K4 Unlock Door Fuses Sw2 21 Sw2 13 Sw1 21 Sw1 13 Term4 Start Motor push button Stop Motor push button Door Opening Honeywell GKR GKL Solenoid Key Operated Safety Interlock Switch FS...

Page 637: ... external to safety module check external wiring and correct operation of final switching device s Motor is still operating Wait until zero motion occurs No Is continuity LED illuminated Cable is broken between FF SR0 and motor or reverse Z1 Z2 wires on FF SR0 Repair as required Is Zero Motion LED illuminated Yes No Yes Machine Working Is A1 A2 LED illuminated No Yes Machine Working Motor is stopp...

Page 638: ... and fitness for a particular purpose While we provide application assistance personally and through our literature it is up to the customer to determine the suitability of the product in the application Specifications may change at any time without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use SALES AND...

Page 639: ...80 helps to create a control reliable safety solution by providing redundancy and self checking circuitry Other features include high current capability external relay monitoring and input closure timing APPROVALS CE The product packaging and documentation of FF SR Series products carry the CE mark the CE declaration of conformity is available upon request cULus pending This product is pending app...

Page 640: ...0 Fuse rating 6 A gL max Mechanical life Ten million switching operations General Temperature range 15 C to 55 C 5 F to 131 F at 90 humidity max Sealing Housing IP 40 Terminals IP 20 Housing material Thermoplastic Vibration resistance Amplitude 0 35 mm Frequency 10 to 55 Hz Conductor connection 1 x 4 mm2 solid max 12 AWG or 2 x 1 5 mm2 max 16 AWG stranded wire with sleeve Conductor attachment M 3 ...

Page 641: ...elow for installation and removal FIG 4 MOUNTING DIMENSIONS for reference only FIG 5 INSTALLATION DIAGRAM CONTROL RELIABILITY Control Reliability means that the device system or interface shall be designed constructed and installed such that a single component failure within the device interface or system shall not prevent normal stopping action from taking place but shall prevent a successive mac...

Page 642: ...om two safety hand switches that are monitoring hand presence and this occurs in less than half a second assuming the external monitoring loop circuitry Y1 Y2 is closed the two normally open safety contacts 13 14 and 23 24 will close If these input contacts fail to close within half a second or if power has been removed another activation is required When one of the input contacts opens the two no...

Page 643: ...eries inside the Final Switching Device FSD monitoring loop circuit Y1 Y2 This connection will ensure correct operation of the external relays after each FF SR25980 activation IMPROPER ARC SUPPRESSOR INSTALLATION Never install an arc suppressor across the safety output contact of the safety control module Always install arc suppressors across the coils of external safety relays IMPROPER SYSTEM SAF...

Page 644: ...H EXTERNAL CONTACTORS FUNCTIONAL DESCRIPTION For high current the output contacts should be reinforced by using external safety relays The proper operation of the external contactors is monitored by looping the NC contacts into the FSD monitoring circuit terminals Y1 Y2 After releasing one of the two external hand switch contacts Sa or Sb as illustrated above the two internal safety relays K1 and ...

Page 645: ...achine Working Check continuity between S13 S14 and S23 S24 are they closed Machine Working Yes No Yes No No Check wiring and or replace defective external hand switches Activate both hand switches in less than half a second Is power to A1 A2 within specifications Are S13 S14 and S23 S24 closed Problem is external to safety module check external wiring and correct operation of final switching devi...

Page 646: ...it is up to the customer to determine the suitability of the product in the application Specifications may change at any time without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use SALES AND SERVICE For application assistance current specifications pricing or name of the nearest Authorized Distributor con...

Page 647: ...s to create a control reliable safety solution by providing redundancy and self checking circuitry Other features include high current capability an increased number of contacts using an extension control module FF SRE3081 external relay monitoring and input closure timing APPROVALS CE The product packaging and documentation of FF SR Series products carry the CE mark the CE declaration of conformi...

Page 648: ...tor note 2 0 45 0 70 0 85 1 00 Fuse rating 6 A gL max Mechanical life Ten million switching operations General Temperature range 15 C to 55 C 5 F to 131 F at 90 humidity max Sealing Housing IP 40 Terminals IP 20 Housing material Thermoplastic Vibration resistance Amplitude 0 35 mm Frequency 10 to 55 Hz Conductor connection 1 x 4 mm 2 solid max 12 AWG or 2 x 1 5 mm 2 max 16 AWG stranded wire with s...

Page 649: ...alled such that a single component failure within the device interface or system shall not prevent normal stopping action from taking place but shall prevent a successive machine cycle ANSI B11 19 1990 5 5 OSHA 29 CFR 1910 217 states that the control system shall be constructed so that a failure within the system does not prevent the normal stopping action from being applied to the press when requ...

Page 650: ...etween S13 S14 and S23 24 from two safety position switches that are monitoring door closure and this occurs in less than three seconds assuming the external monitoring loop circuitry Y1 Y2 is closed the two normally open contacts of the module 13 14 and 23 24 will close When the door opens the two normally open contacts 13 14 and 23 24 will open relaying the emergency stop condition to the machin...

Page 651: ...vent contact welding IMPROPER EXTERNAL SAFETY RELAY MONITORING When using additional safety relays always connect one normally closed contact of each relay in series inside the Final Switching Device FSD monitoring loop circuit Y1 Y2 This connection will ensure correct operation of the external relays after each FF SRD5985 activation If the FF SRD5985 is not activated often the customer is respons...

Page 652: ...HANNEL SAFETY DOOR MONITORING WITH EXTERNAL CONTACTORS FF SRD5985 Machine control circuitry FSRD8 K3 K3 K3 K4 K4 K4 FUNCTIONAL DESCRIPTION For high current the output contacts should be reinforced by using external safety relays The proper operation of the external contactors is monitored by connecting the NC contacts into the Final Switching Device monitoring loop terminals Y1 Y2 After opening th...

Page 653: ...ecessary Problem resolved Machine Working Check continuity between S13 S14 and S23 S24 are they closed Machine Working Yes No Yes No No Check wiring and or replace defective external sensors Activate both sensors in less than three seconds Is power to A1 A2 within specifications Are S13 S14 and S23 S24 closed Problem is external to safety module check external wiring and correct operation of final...

Page 654: ...s for a particular purpose While we provide application assistance personally and through our literature it is up to the customer to determine the suitability of the product in the application Specifications may change at any time without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use SALES AND SERVICE Fo...

Page 655: ... of FF SR Series products carry the CE mark the CE declaration of conformity is available upon request cULus pending This product is pending approval by Underwriters Laboratories Inc according to Canadian and U S safety requirements BG German Berufsgenossenschaft E MIII DIRECTIVES COMPLIANCE Machine Directive 89 392 EEC Low Voltage Directive 73 23 EEC Electromagnetic Compatibility Directive 89 336...

Page 656: ...erating cycles General Temperature range 15 C to 55 C 5 F to 131 F at 90 humidity max Sealing Housing IP 40 Terminals IP 20 Housing material Thermoplastic Vibration resistance Amplitude 0 35 mm Frequency 10 to 55 Hz Wire connection 2 x 2 5 mm 2 14 AWG solid or 2 x 1 5 mm 2 16 AWG stranded wire with sleeve Wire attachment Removable terminal strip flat terminals with self lifting wire clamp DIN 4620...

Page 657: ...11 19 1990 5 5 OSHA 29 CFR 1910 217 states that the control system shall be constructed so that a failure within the system does not prevent the normal stopping action from being applied to the press when required but does prevent initiation of a successive stroke until the failure is corrected The failure shall be detectable by a simple test or indicated by the control system Honeywell has develo...

Page 658: ...lose and the normally closed safety contacts 81 82 will open If a safety device is actuated an emergency stop condition occurs the normally open contact will open immediately and the normally closed contact will close This emergency stop condition is relayed via the safety contacts of the module to the machine control circuitry to arrest dangerous motion and or remove power FIG 7 BLOCK DIAGRAM The...

Page 659: ...nal loop monitoring circuit of the Honeywell safety control modules except FF SR05936 and FF SRT Series or any other safety device that has monitoring loop capability This configuration will ensure that the two safety relays in the extension module are monitored and operate correctly CONTACT WELDING Always protect all safety contacts with correctly rated fuses These fuses must never exceed the rat...

Page 660: ...ule It offers the highest possible safety level FUNCTIONAL DESCRIPTION After activation of the safety device or emergency stop push button the two K2 and K3 LEDs of the FF SRS5935 Emergency Stop module will turn OFF indicating that the two internal safety relays K2 and K3 are de energized The normally open safety outputs 13 14 23 24 and 33 34 will open and the normally closed safety output will cl...

Page 661: ... A2 A4 14 33 43 53 63 24 34 44 54 81 73 82 74 Honeywell FF SRE3081 K1 K2 Machine Control Restart push button 5 NO additional safety contacts N OSSD1 OSSD2 Dual output of safety switching devices OSSD A A 2 NO and 1 NC additional safety contacts FSRE8 A Output of safety switching device OSSD see page 6 for examples This circuit has NO redundancy in the extension module circuit due to the one channe...

Page 662: ... AND K2 LEDs ON No No Yes The problem is external to the module Check for external causes wiring etc Damaged contacts Ensure maximum load is within specification Replace module Are the outputs contacts 13 14 73 74 closed Is K1 AND K2 LEDs OFF Is the contact 81 82 closed Replace safety module and activate restart circuitry Is voltage between A1 A2 AND A3 A4 present AND within specifications Yes Mac...

Page 663: ...it is up to the customer to determine the suitability of the product in the application Specifications may change at any time without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use SALES AND SERVICE For application assistance current specifications pricing or name of the nearest Authorized Distributor con...

Page 664: ...all cabinet size The FF SRS5924 is a single channel device and relies on a single safety input If a single safety input does not provide the level of safety required use one of the dual channel safety control modules FF SRS5925 FF SRS5935 FF SRS5988 APPROVALS CE The product packaging and documentation of FF SR Series products carry the CE mark following the examination by BG German Berufsgenossens...

Page 665: ...ng operations General Temperature range 15 C to 55 C 5 F to 131 F at 90 humidity max Sealing Housing IP 40 Terminals IP 20 Housing material Thermoplastic Vibration resistance Amplitude 0 35 mm Frequency 10 to 55 Hz Wire conductor connection 1 x 2 5 mm 2 solid max 14 AWG or 2 x 1 5 mm 2 max 16 AWG stranded wire with sleeve DIN 46288 Wire conductor attachment Removable terminal strips with M 3 5 scr...

Page 666: ... INSTALLATION DIAGRAM FIG 6 REMOVABLE TERMINAL BLOCKS Removable Terminal Block CONTROL RELIABILITY Control Reliability means that the device system or interface shall be designed constructed and installed such that a single component failure within the device interface or system shall not prevent normal stopping action from taking place but shall prevent a successive machine cycle ANSI B11 19 1990...

Page 667: ...D EXTERNAL CONTACTORS One or more FF SRE3081 Extension control modules or external contactors with positively driven contacts can be used to multiply the number of contacts of the FF SRS5924 Emergency stop control module If multiple safety contacts are used in parallel with one load the maximum admissible current can be increased CONTACT MULTIPLICATION VIA EXTERNAL RELAYS CONTACTORS If contact mul...

Page 668: ...al relays contactors after each FF SRS5924 activation If the FF SRS5924 is not activated often the customer is responsible for accomplishing any additional test procedures of the external safety components For instance this testing can be done by removing the power from the FF SRS5924 at machine power up every day IMPROPER ARC SUPPRESSOR INSTALLATION NEVER install an arc suppressor across the safe...

Page 669: ... to start the safety control module 2 The K1 K2 LED will turn ON indicating that the internal safety relays K1 and K2 are energized The three normally open safety contacts will close allowing the machine to operate Automatic start mode see note B next page 1 After removing the stop condition the safety control module will immediately reset 2 The K1 K2 LED will turn ON indicating that the safety re...

Page 670: ...ctors K3 and K4 APPLICATION NOTES Note A SINGLE CHANNEL SAFETY DEVICES This may be an emergency stop push button with a single output safety device in series such as safety limit or interlock switches for example CLS GK and GSS Note B START MODES Manual start mode Insert start push button the jumper in the restart loop S33 S34 is omitted Automatic start mode Insert jumper in the restart loop S33 S...

Page 671: ...any external causes wiring etc Contacts are damaged Ensure maximum load is within specifications Replace module Are the outputs contacts 13 14 33 34 closed Yes Check for proper machine operation Is the problem resolved No No Yes No Does manual restart mode use an external start push button Ensure the start loop is closed when the external start push button is activated this tests the correct opera...

Page 672: ...purpose While we provide application assistance personally and through our literature and the Honeywell Website it is up to the customer to determine the suitability of the product in the application Specifications may change at any time without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use SALES AND SER...

Page 673: ...ut does not provide the level of safety required use one of the dual channel safety control modules FF SRS5925 FF SRS5935 FF SRS5988 APPROVALS CE The product packaging and documentation of FF SR Series products carry the CE mark the CE declaration of conformity is available upon request cULus This product is approved by Underwriters Laboratories Inc according to Canadian and U S safety requirement...

Page 674: ... 15 C to 55 C 5 F to 131 F at max 90 humidity Sealing Housing IP 40 Terminals IP 20 Housing material Thermoplastic Vibration resistance Amplitude 0 35 mm Frequency 10 to 55 Hz Conductor connection 1 x 4 mm2 solid max 12 AWG or 2 x 1 5 mm2 max 16 AWG stranded wire with sleeve DIN 46288 Conductor attachment M 3 5 screws terminals wire contacts are enclosed to prevent electrical shock Mounting Quick ...

Page 675: ...uccessive machine cycle ANSI B11 19 1990 5 5 OSHA 29 CFR 1910 217 states that the control system shall be constructed so that a failure within the system does not prevent the normal stopping action from being applied to the press when required but does prevent initiation of a successive stroke until the failure is corrected The failure shall be detectable by a simple test or indicated by the contr...

Page 676: ...utton closes the normally open safety contacts 13 14 and 23 24 will close FIG 6 FUNCTIONAL DIAGRAM FIG 7 BLOCK DIAGRAM K1 K1 K2 K1 K2 K2 K1 K2 K1 K2 Power 14 24 24V A1 A2 PTC Y1 S33 S34 Y2 13 23 F347 eps In either configuration if the safety device is actuated emergency stop condition occurs the normally open contacts will open immediately This emergency stop condition is relayed via the safety co...

Page 677: ...l relays after each FF SRS5934 activation If the FF SRS5934 is not activated often the customer is responsible for accomplishing any additional test procedures of the external safety components For instance this testing can be done by removing the power from the FF SRS5934 at machine power up every day IMPROPER ARC SUPPRESSOR INSTALLATION NEVER install an arc suppresser across the safety output co...

Page 678: ... condition the safety control module will immediately reset 2 The K1 K2 LED will turn ON indicating that the safety relays K1 and K2 are energized The two normally open safety contacts will close allowing the machine to operate FIG 10 ONE CHANNEL EMERGENCY STOP CONNECTION WITH EXTERNAL CONTACTORS L1 N A1 S33 S34 Y2 13 23 14 K3 K4 K3 K4 24 Y1 A2 SRS 5934 F3410 eps Contact reinforcement through exte...

Page 679: ...cts are damaged Ensure maximum load is within specifications Replace module Are the outputs contacts 13 14 23 24 closed Yes Machine Working Is the problem resolved No No Yes No Does manual restart mode use an external start push button Ensure the start loop is closed when the external start push button is activated this tests the correct operation of the push button Push and release the external s...

Page 680: ...iterature it is up to the customer to determine the suitability of the product in the application Specifications may change at any time without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use SALES AND SERVICE For application assistance current specifications pricing or name of the nearest Authorized Distr...

Page 681: ...fety relays an automatic restart and start restart operation mode cross fault monitoring and external relays monitoring APPROVALS CE The product packaging and documentation of FF SR Series products carry the CE mark the CE declaration of conformity is available upon request cULus pending This product is pending approval by Underwriters Laboratories Inc according to Canadian and U S safety requirem...

Page 682: ...cy 600 switching cycles h Fuse rating 6 A gL max Mechanical life Ten million switching operations General Temperature range 15 C to 55 C 5 F to 131 F at 90 humidity max Sealing Housing IP 40 Terminals IP 20 Housing material Thermoplastic Vibration resistance Amplitude 0 35 mm Frequency 10 to 55 Hz Conductor connection 1 x 4 mm solid max 12 AWG ot 2 x 1 5 mm max 16 AWG stranded wire with sleeve Con...

Page 683: ...IG 6 REMOVABLE TERMINAL BLOCKS Removable Terminal Block FSRS4 CONTROL RELIABILITY Control Reliability means that the device system or interface shall be designed constructed and installed such that a single component failure within the device interface or system shall not prevent normal stopping action from taking place but shall prevent a successive machine cycle ANSI B11 19 1990 5 5 OSHA 29 CFR ...

Page 684: ... Switch S1 is used to select an operating mode for cross fault detection between the two inputs Cross fault monitoring must be used when two independent safety inputs are provided to this module to increase the overall safety level of the solution see typical application examples Switch S2 is used to select automatic start Autostart or manual start Handstart Terminals S33 and S34 must be connected...

Page 685: ... will open immediately and the normally closed contact will close This emergency stop condition is relayed via the safety contacts of the module to the machine control circuitry to arrest dangerous motion and or remove power EXTENSION MODULES AND EXTERNAL CONTACTORS One or more FF SRE3081 Extension modules or external contactors with positively driven contacts can be used to multiply the number of...

Page 686: ...g Device FSD monitoring loop circuit S33 S34 This connection will ensure correct operation of the external relays after each FF SRS5935 activation If the FF SRS5935 is not activated often the customer is responsible for accomplishing any additional test procedures of the external safety components For instance this testing can be done by removing the power from the FF SRS5935 at machine power up e...

Page 687: ...lays K2 and K3 are energized The three normally open safety contacts will close and the normally closed safety contact will open allowing the machine to operate Automatic start mode 1 After removing the stop condition the safety control module will immediately reset 2 The K2 and K3 LED s will turn ON indicating that the safety relays K2 and K3 are energized The three normally open safety contacts ...

Page 688: ...mode Insert a shunt and select internal switch S2 to automatic start mode This circuit has NO redundancy in the emergency stop control circuit and therefore offers a minor safety level If using a single safety input position the S1 switch to the no cross fault monitoring mode to remove the cross fault monitoring feature If a safety control module is used in an automatic start mode position the S2 ...

Page 689: ...e next start cycle is allowed This will prevent automatic restart in case the push button is broken in the closed position If a safety control module is used in an automatic start mode position the S2 switch to the automatic start mode In addition the start push button must be replaced by a jumper between terminals S33 S34 If external safety relay monitoring is necessary connect one contact of eac...

Page 690: ...ed contacts Ensure maximum load is within specification Replace module Ensure the start loop is closed when the external start push button is activated and opened when the pushbutton is released this tests the correct operation of the push button or optional external relays contactors Is the problem resolved Are the K2 and K3 LEDs ON Are the outputs contacts 13 14 23 24 33 34 closed and is 41 42 o...

Page 691: ...No Safety module has failed Replace the module Are two channel inputs selected Disconnect S11 Is input channel one closed Also is there less than 68 Ohms and more than 21 Vdc between S11 S12 Disconnect S21 Is input channel two closed Also is there less than 68 Ohms and more than 21 Vdc between S21 S22 Disconnect S11 and ensure input channel one is closed less than 68 Ohms and more than 21 Vdc betw...

Page 692: ... it is up to the customer to determine the suitability of the product in the application Specifications may change at any time without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use SALES AND SERVICE For application assistance current specifications pricing or name of the nearest Authorized Distributor co...

Page 693: ... or manual start mode cross fault monitoring and external relays monitoring APPROVALS CE The product packaging and documentation of FF SR Series products carry the CE mark following the examination by BG German Berufsgenossenschaft E MIII The CE declaration of conformity is available upon request cULus pending This product is pending approval by Underwriters Laboratories Inc according to Canadian ...

Page 694: ... 00 Operating frequency 600 switching cycles hour Output contact fuse rating Time delay 6 A max Mechanical life Thirty million switching operations General Temperature range 15 C to 55 C 5 F to 131 F at 90 humidity max Sealing Housing IP 40 Terminals IP 20 Housing material Thermoplastic Vibration resistance Amplitude 0 35 mm Frequency 10 to 55 Hz Wire connector connection 1 x 4 mm 2 solid max 12 A...

Page 695: ...Y Control Reliability means that the device system or interface shall be designed constructed and installed such that a single component failure within the device interface or system shall not prevent normal stopping action from taking place but shall prevent a successive machine cycle ANSI B11 19 1990 5 5 OSHA 29 CFR 1910 217 states that the control system shall be constructed so that a failure w...

Page 696: ...AM PE S23 64 S21 K2 K23 K2 K1 K3 Power K2 K3 24V 14 24 34 44 54 82 K3 K2 K23 Overvoltage and short circuit protection Monitoring logic 23 A1 A2 A4 S11 A3 Y1 Y2 S 33 S 34 S 12 S 12 S 22 13 33 43 53 63 81 FUNCTIONAL DESCRIPTION In the manual start mode the module accepts input from the safety device light curtain safety mat safety switches etc between S11 S12 and S21 S23 after activation of the star...

Page 697: ...The Power LED indicates power is applied to the safety control module Illuminated K2 and or K3 LED s indicate s that the corresponding internal safety relay is energized Both K2 and K3 relays must be energized to have the normally open contacts 13 14 63 64 in a closed position If one of the safety relays de energizes the normally closed contact will close FIG 8 MODULE FRONT PANEL K2 K 23 K3 13 A1 ...

Page 698: ...eries or 81 82 inside the Final Switching Device FSD monitoring loop circuit Y1 Y2 This connection will ensure correct operation of the external relays or the Extension module after each FF SRS5988 activation If the FF SRS5988 is not activated often the customer is responsible for accomplishing any additional test procedures of the external safety components For instance this testing can be done b...

Page 699: ...omatic start mode 1 After removing the stop condition the safety control module will reset within 1 sec The K2 and K3 LED s will turn ON indicating that the safety relays K2 and K3 are energized The six normally open safety contacts will close and the normally closed monitoring contact will open allowing the machine to operate APPLICATION NOTES NOTE A Dual channel safety devices This may be an eme...

Page 700: ...cating that the safety relays K2 and K3 are energized The six normally open safety contacts will close and the normally closed monitoring contacts will open allowing the machine to operate APPLICATION NOTES Note A SINGLE CHANNEL SAFETY DEVICES This may be a single output safety device such as a safety limit or interlock switch for example CLS GK and GSS Note B EXTERNAL CONTACTORS If contact reinfo...

Page 701: ...lly open safety outputs 13 14 63 64 will open relaying the stop condition to the machine control circuitry After closing the door S1 and S2 close and the internal relays K2 and K3 will energize The six normally open safety contacts will close and an external manual restart sequence may then be initiated allowing the machine to operate IMPORTANT NOTICES SAFETY LIMIT SWITCH SEQUENCE In order to let ...

Page 702: ...Printed in Germany FIG 13 FF SRS5988 TROUBLESHOOTING FLOW DIAGRAM PAGE 1 OF 3 Machine Down Yes No Apply correct voltage Replace the safety module Yes Is the Power LED ON Is the power applied within specifications No Go to Figure 14 ...

Page 703: ...le Ensure the FSD monitoring loop Y1 Y2 is closed when the external start push button is activated and opened when the pushbutton is released this tests the correct operation of the push button or optional external relays contactors Is the problem resolved Are the K2 and K3 LEDs ON Are the outputs contacts 13 14 63 64 closed and is 81 82 opened From Fig 15 Yes No No Go to Fig 15 From Fig 13 Ensure...

Page 704: ...ween S12 A4 Disconnect S21 Is input channel two closed Also is there less than 68 Ohms between S21 S23 and more than 21 Vdc between S22 A3 Disconnect S11 and ensure input channel one is closed less than 68 Ohms between S11 S12 and more than 21 Vdc between S12 A4 No No Yes to all questions Yes Reconnect S11 Correct replace the external sensor s wiring supply voltage etc From Fig 14 Go to Page 2 Ens...

Page 705: ...While we provide application assistance personally and through our literature and the Honeywell Website it is up to the customer to determine the suitability of the product in the application Specifications may change at any time without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use SALES AND SERVICE For...

Page 706: ... the emergency stop condition to the machine control circuitry The time delay module can be used to keep some non safety related machinery operating door locked for a short period of time to avoid an unsafe condition or simplify the machine startup cycle APPROVALS CE The product packaging and documentation of FF SR Series products carry the CE mark the CE declaration of conformity is available upo...

Page 707: ... Factor cos ϕ ϕ 0 3 0 5 0 7 1 0 Limitation Factor note 2 0 45 0 70 0 85 1 00 Operating frequency 2000 switching cycles hour max Fuse rating 6 A gL max Mechanical life Ten million switching operations General Temperature range 20 C to 60 C 4 F to 140 F at max 90 humidity Sealing Housing IP 40 Terminals IP 20 Housing material Thermoplastic Vibration resistance Amplitude 0 35 mm Frequency 10 to 55 Hz...

Page 708: ...our system will make the safety control modules fail in a safe mode Use the two channel time delay module if dual internal channel redundancy and self checking are required for the application ELECTRICAL INSTALLATION ELECTRICAL SHOCK Remove power from FF SR Series control modules and machine during installation Failure to comply with these instructions could result in death or serious injury Multi...

Page 709: ...udes power removal CONTACT WELDING Always protect all safety contacts with correctly rated fuses These fuses must never exceed the rated FF SRT safety output capability to prevent contact welding IMPROPER EXTERNAL SAFETY RELAY MONITORING When using additional safety relays always connect one normally closed contact of each relay in series inside the Final Switching Device FSD monitoring loop circu...

Page 710: ...ed To initiate the stop sequence press the Off Motor push button This action will de energize the external safety relays K4 and K5 and immediately stop the motor The external safety relays K1 and K2 will also de energize and allow the FF SRT time delay module de energize to initiate the selected elapsed time sequence At the end of this elapsed time the normally closed contact 15 16 will close This...

Page 711: ...ergency stop conditions includes power removal Failure to comply with these instructions could result in death or serious injury MODULE CONTACTS DAMAGE Use arc suppressors across the coil of the safety relays K1 K2 K4 K5 and K6 to increase the life of the modules Failure to comply with these instructions will result in product damage The cable resistance between S11 S12 and S21 S22 of the FF SRS59...

Page 712: ...thin specifications Problem is external to safety module check external wiring and correct operation of final switching device s Replace safety module No Are input contacts 15 16 open and 27 28 closed Replace safety module Remove power from the safety module and wait for the selected time delay Are output contacts 15 16 closed and 27 28 open No Yes Yes Machine Working Machine Working Is A1 A2 LED ...

Page 713: ...nally and through our literature it is up to the customer to determine the suitability of the product in the application Specifications may change at any time without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use SALES AND SERVICE For application assistance current specifications pricing or name of the n...

Page 714: ...al safety relays with positive guided contacts to ensure redundancy This safety module provides an emergency stop signal to the machine control circuitry FF SRS5939 helps to create a control reliable safety solution by providing redundancy and self checking circuitry Other features include high current capability an automatic start and manual start mode and external relays monitoring APPROVALS CE ...

Page 715: ...ntact 2A 230 Vac Typical electrical life expectancy on 100 resistive load see fig 1 note 3 1A 3A 5A 6A 2 000 000 AC 500 000 AC 300 000 AC 200 000 AC 400 000 DC 300 000 DC 200 000 DC 150 000 DC Typical Power Factor AC voltage see fig 2 note 2 Limitation Factor 0 45 cos ϕ 0 3 0 70 cos ϕ 0 5 0 85 cos ϕ 0 7 1 00 cos ϕ 1 0 Operating frequency 1200 switching cycles h max External fuse rating 6 A max tim...

Page 716: ...A1 S12 S33 Y2 13 23 31 S34 Y1 Removable terminal strip A2 S22 X3 X2 X1 24 32 14 RELAY Fuse REPLACING FUSE This internal fuse will protect the control module against overvoltage To replace it remove the front cover as describe in fig 6 Replace the fuse and install back the protective cover EUROPEAN REGULATION The internal design meets the highest requirements Category 4 as described in the EN 954 1...

Page 717: ...ultiple wiring configurations are possible for the FF SRS5939 interface control module General guidelines are provided because there are various ways to interface the module to machine control circuitry Refer to the important warnings page 6 and the application examples pages 7 through 8 SAFETY CONTROL MODULE DAMAGE Supply the FF SRS5939 safety module inputs with the specified input current voltag...

Page 718: ... is pressed and released MODULE INPUTS S12 S22 The S12 and S22 input signals respectively energize the internal relays K1 and K2 In the automatic restart mode the module checks that both input signals switch ON simultaneously within a 30 ms time frame If a permanent short circuit occurs on one of the module input S12 for example the corresponding internal relay K1 will remain energized whatever ha...

Page 719: ... EXTERNAL SAFETY RELAY MONITORING When using additional safety relays or the FF SRE Extension module always connect one normally closed contact of each relay in series inside the FSDs monitoring loop circuit Y1 Y2 This connection will ensure correct operation of the external relays after each FF SRS5939 activation If the FF SRS5939 is not activated often the customer is responsible for accomplishi...

Page 720: ...nd the normally closed contact will open this contact can be used for signalling purpose allowing the machine to operate External contactors The output contacts switching capacity can be reinforced by using external contactors K1 and K2 with positive guided contacts The proper operation of the external contactors is monitored by looping the NC contacts into the FSDs monitoring loop terminals Y1 Y2...

Page 721: ...he problem solved No Yes FIG 14 FF SRS5939 TROUBLESHOOTING FLOW DIAGRAM SHEET 2 No Go to sheet 1 Yes Machine Working No Safety module has failed Replace the module Yes Machine Working Is the problem solved Is the problem solved Yes Go to sheet 3 Ensure the ESPE is powered and not actuated Ensure the 2 ESPE outputs are properly connected to the module Check inputs voltages are within the specificat...

Page 722: ...FSD monitoring loop is closed when restarting and open after restarting the module this tests the correct operation of the optional external relays contactors Ensure there is less than 150 Ohms between Y1 Y2 when FSD are de energized No Yes The module operates properly Check for external causes wiring etc Damaged contacts Ensure maximum load is within specification Replace module Are both relay ou...

Page 723: ...14 13 32 31 24 23 14 13 32 31 24 23 14 13 32 31 24 23 14 13 32 31 24 23 14 13 32 31 24 23 14 13 32 31 24 23 14 13 32 31 S12 GREEN S22 GREEN GREEN RED Output contact status Comments YELLOW MANUAL RESTART MODE S12 GREEN S22 GREEN GREEN RED Output contact status Comments YELLOW N O R M A L OP ER A TIO N DE TEC TIO N FIELD IS INTERRUPTED A ND MACHINE OPERATION IS DISABLED NORMAL OPERATION DETECTION FI...

Page 724: ...ly through our literature it is up to the customer to determine the suitability of the product in the application Specifications may change at any time without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use SALES AND SERVICE Honeywell s Sensing and Control Division serves its customers through a worldwide...

Page 725: ... size Other features include high current capability an automatic start and manual start mode cross fault monitoring and external relays monitoring APPROVALS CE The product packaging and documentation of FF SR Series products carry the CE mark following an examination by BG German Berufsgenossenschaft E MIII The CE declaration of conformity is available upon request cULus pending This product is p...

Page 726: ...Time delay 6 A max Mechanical life Ten million switching operations General Temperature range 15 C to 55 C 5 F to 131 F at 90 humidity max Sealing Housing IP 40 Terminals IP 20 Housing material Thermoplastic Vibration resistance Amplitude 0 35 mm Frequency 10 to 55 Hz Wire conductor connection 1 x 2 5 mm 2 solid max 14 AWG or 2 x 1 5 mm 2 max 16 AWG stranded wire with sleeve DIN 46288 Wire conduct...

Page 727: ...nstructed and installed such that a single component failure within the device interface or system shall not prevent normal stopping action from taking place but shall prevent a successive machine cycle ANSI B11 19 1990 5 5 OSHA 29 CFR 1910 217 states that the control system shall be constructed so that a failure within the system does not prevent the normal stopping action from being applied to t...

Page 728: ...VAL To gain access to the two internal switches it is not necessary to remove the terminal blocks Just unclip the front panel as shown in figure 7 FIG 8 INTERNAL SWITCH SETTING located behind the front panel S1 Cross fault detection manual without automatic Factory Setting S2 Start mode with ELECTRICAL INSTALLATION Multiple wiring configurations are possible for the FF SRS5925 dual channel emergen...

Page 729: ...e used to multiply the number of contacts of the FF SRS5925 Emergency Stop Module If multiple safety contacts are used in parallel with one load the maximum admissible current can be increased For connection of the FF SRE 3081 to the FF SRS 5925 module see the Installation Instructions for the FF SRE 3081 Extension Module CONTACT MULTIPLICATION VIA EXTERNAL RELAYS If contact multiplication via ext...

Page 730: ... IMPROPER EXTERNAL SAFETY RELAY MONITORING When using additional safety relays or the FF SRE Extension module always connect one normally closed contact of each relay in series or 81 82 inside the Restart loop circuit S33 S34 This connection will ensure correct operation of the external relays after each FF SRS5925 activation If the FF SRS5925 is not activated often the customer is responsible for...

Page 731: ...p condition the safety control module will immediately reset 2 The K1 and K2 LED s will turn ON indicating that the safety relays K1 and K2 are energized The two normally open safety contacts will close and the normally closed safety contact will open allowing the machine to operate APPLICATION NOTES Note A Manual start mode Insert start push button and select internal switch S2 as illustrated abo...

Page 732: ...l turn ON indicating that the safety relays K1 and K2 are energized The two normally open safety contacts will close and the normally closed safety contacts will open allowing the machine to operate APPLICATION NOTES Note A Start modes Manual start mode Insert start push button and select internal switch S2 as illustrated above Automatic start mode Insert jumper and select internal switch S2 to au...

Page 733: ...ing an external manual restart sequence FUNCTIONAL DESCRIPTION After opening the door the two external safety switch contacts Sa and Sb will open as illustrated above and the two internal safety relays K1 and K2 will de energize The normally open safety outputs 13 14 and 23 24 will open relaying the stop condition to the machine control circuitry After closing the door Sa and Sb close and the inte...

Page 734: ...9 Printed in Germany FIG 12 FF SRS5925 TROUBLESHOOTING FLOW DIAGRAM PAGE 1 OF 3 Machine Down Yes No Apply correct voltage Replace the safety module Yes Is the Power LED ON Is the power applied within specifications No Go to page 2 ...

Page 735: ...es wiring etc Damaged contacts Ensure maximum load is within specification Replace module Ensure the start loop is closed when the external start push button is activated and opened when the pushbutton is released this tests the correct operation of the push button or optional external relays contactors Is the problem resolved Are the K1 and K2 LEDs ON Are the outputs contacts 13 14 23 24 closed a...

Page 736: ... has failed Replace the module Are two channel inputs selected Disconnect S11 Is input channel one closed Also is there less than 68 Ohms between S11 S12 and more than 21 Vdc between S12 A2 Disconnect S21 Is input channel two closed Also is there less than 68 Ohms between S21 S22 and more than 21 Vdc between S22 A1 Disconnect S11 and ensure input channel one is closed less than 68 Ohms between S11...

Page 737: ...iterature and the Honeywell Website it is up to the customer to determine the suitability of the product in the application Specifications may change at any time without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use SALES AND SERVICE For application assistance current specifications pricing or name of th...

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