B. Braun Dialog+ Service Manual Download Page 39

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2 . T e c h n i c a l System Description

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Summary of Contents for Dialog+

Page 1: ...Dialog S e r v i c e M a n u a l E n g l i s h Edition 1 2010 M KAY Dialog SW9xx SM EN 1 2010 SW 9 xx ...

Page 2: ...Dialog SW9xx_sm_TOC_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG I Dialog SW 9 xx Contact your Local B Braun Representative for Service Support B Braun Avitum AG 34209 Melsungen Germany Tel No 49 5661 713500 Günter Nissen E Mail guenter nissen bbraun com ...

Page 3: ...0 doc pdf 100329 yymmdd B Braun Avitum AG II Dialog SW 9 xx Valid for the following machine type For Software 9 xx Dialog from serial no 100000 Dialog HDF Online from serial no 150000 Registration Number Service Manuals with a registration number are included in the update service ...

Page 4: ... S1 position 0 Calibration Only perform a calibration after the Dialog has reached working temperature and the machine was disinfected and decalcified Save the calibration data CFC before you exit the TSM service program TSM Main Menu File Operations Save Calibration Data Tubing Tubing must be replaced only by the same tubing type length and identical installation manner Make sure that the tubings...

Page 5: ...pair Instructions 3 1 4 TSM Service Program 4 1 5 Technical Safety Inspection with Preventive Maintenance 5 1 6 Flow Wiring and Tubing Diagrams 6 1 7 Spare Parts List 7 1 8 Appendix 8 1 8 1 ESD EMC Information 8 2 8 1 1 Electrostatic Discharge ESD 8 2 8 1 2 Electromagnetic Compatibility EMC 8 4 8 2 Technical Information 8 3 Assembly Instructions 8 4 Field Service Information 8 5 Instruction Leafle...

Page 6: ... Information The symbol gives additional information which should be observed Tips The symbol gives additional hints which can be helpful Handling The symbol gives information for a handling at or in the machine i e during a calibration disassembly or assembly Calibration The symbol appears for necessary calibration measures Calibration Equipment Tools The symbol gives remarks for necessary calibr...

Page 7: ...apter 5 of this service manual to ensure the safety of the machine Instructions for Use An instructions for use can be ordered at your local B Braun representative or dealer ESD EMC Information Please observe the ESD EMC information see appendix for additional information ESD electrostatic discharge EMC electromagnetic compatibility Spare Parts Only original spare parts manufactured and sold by B ...

Page 8: ... scalding of the skin due to the penetration of disinfectant or hot liquid Contaminated Machines Protective gear should be worn in case of servicing of assumed contaminated machines Cover in Rear Door Servicing of mechanical assembly groups components in contact with fluid the cover in the rear door must be assembled during servicing because it serves as a spray protection for the SMPS MC Tubing T...

Page 9: ...tion Water Inlet PVC tubing 10 x 3 mm red fasten with two single ear clamps 19 5 Tubing length approx 3 m 6 1 Tubing Connection Water Inlet for Osmosis Device with Hot Disinfection of the Loop Line Silicone tubing 8 x 3 2 mm high temperature tubing red fasten with two single ear clamps 19 5 7 Tubing Connection Dialysate Outlet PVC tubing 10 x 3 mm black fasten with a single ear clamp 19 5 and a tu...

Page 10: ...ialog SW9xx_SM_Chapter 1 1_1 2010 doc pdf 110301 yymmdd B Braun Avitum AG Dialog SW 9 xx Table of Contents Page 1 1 Commissioning Check List 1 4 1 1 1 Measurement Circuits for the Measurement of the Electrical Safety According to EN 62353 60601 1 1 6 ...

Page 11: ...be detected Data lines and potential equalisation cable must not be connected during the check of the of the protective earth resistance see figure 1 Measurement points Exterior Potential equalisation bolt rinsing bridge dialyser inlet and outlet Interior Heater body top rear door top left corner frame rear housing cover top left front door top left Monitor Monitor one of the screws in the front p...

Page 12: ...connections and data lines must be connected during the check of the equipment leakage current see figure 2 0 5 mA During heat up phase change mains polarity and note highest value mA 5 6 Patient Leakage Current All water connections and data lines must be connected during the check of the patient leakage current see figure 3 10 µA AC Under normal conditions at dialyser coupling conductivity at 13...

Page 13: ...ring device M Residual current meter with frequency response as MD Resistance measurement equipment Part of enclosure not protectively earthed Connection to accessible conductive parts Table 1 Legend of Abbreviations and Symbols L N PE MP AP Fig 1 Protective Earth Resistance Protective Earth Resistance Test current 200 mA The test current must be measured in both directions MP AP M L L N N L N PE ...

Page 14: ...DB 2 10 2 6 1 Legend Digital Board 2 10 2 7 Analog Board AB 2 11 2 7 1 Legend Analog Board 2 11 2 8 HDF Online Board HOB 2 12 2 8 1 Legend HDF Online Board 2 12 2 9 UF Sub Rack 2 13 2 9 1 Legend UF Sub Rack 2 13 2 10 UF Sub Rack HDF Online 2 14 2 10 1 Legend UF Sub Rack HDF Online 2 14 2 11 DF Sub Rack 2 15 2 11 1 Legend DF Sub Rack 2 15 2 12 Water Sub Rack 2 16 2 12 1 Legend Water Sub Rack 2 16 2...

Page 15: ...g Circuit with Temperature System 2 30 2 20 3 Dialysate Processing 2 31 2 20 4 Central Bicarbonate and Concentrate Supply Option 2 32 2 20 5 BIC Cartridge Holder Option 2 32 2 20 6 Balance Chamber System 2 33 2 20 7 Working Principle Balance Chamber System 2 33 2 20 8 Ultrafiltration and Rinsing Bridge 2 35 2 20 9 Chemical Thermal Disinfection Program 2 36 2 21 Block Diagram 2 38 2 21 1 Legend Blo...

Page 16: ...d Output via the output mask of the TFT monitor Example data exchange to low level Transmitting and receiving data from to low level controller and supervisor on the digital board DB LLD Low Level System The low level system consists of the following components Digital board DB LLD Analog board AB LLA Power board motors PBM Power board valves PBV The low level controls and monitors all functions D...

Page 17: ...l System Description 1 2 0 1 0 2 3 BA TE DE08C M KAY Dialog SW9xx_sm_Chapter 2_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx For Software For Software For Software For Software 9 xx 9 xx 9 xx 9 xx ...

Page 18: ...Y Dialog SW9xx_sm_Chapter 2_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 2 1 Overview Sub Racks 1 1 1 4 4 4 Fig Overview Sub Racks Rear View Dialog 2 1 1 Legend Overview Sub Racks 1 Top Level Sub Rack 3 DF Sub Rack 2 UF Sub Rack 4 Water Sub Rack ...

Page 19: ... Digital Board 1 2 S1 JP1 JP2 7 8 9 3 4 6 5 Fig Top Level Sub Rack 2 2 1 Legend Top Level Sub Rack 1 1 1 1 USB Port Service FSU Software Installation TLC 2 2 2 2 LX800 Motherboard 3 3 3 3 Temperature Switch TS closes at 50 3 o C opens at 35 6 o C 4 4 4 4 Basis Board BB 5 5 5 5 Power Board Valves PBV 6 6 6 6 Digital Board DB LLD USB Port Software Installation LLC LLS Service Switch S1 Jumper JP1 JP...

Page 20: ...25 P25 P25 P25 Power Board Motors PBM PBM PBM PBM P26 P26 P26 P26 Disinfection Valve VD VD VD VD P27 P27 P27 P27 Membrane Position Sensors Balance Chamber MSBK MSBK MSBK MSBK P28 P28 P28 P28 Temperature Sensor Dialysate TSD TSD TSD TSD P29 P29 P29 P29 Temperature Sensor Heater Inlet TSHE TSHE TSHE TSHE P30 P30 P30 P30 Degassing Temperature Sensor TSE TSE TSE TSE P31 P31 P31 P31 Level Sensor Upline...

Page 21: ... Power Board Valves P1 Valves Inlet Upline Tank Valve VVBE Degassing Inlet Valve VEB Air Separator Valve Luftabscheider VLA Dialyser Inlet Valve VDE Dialyser Outlet Valve VDA Bypass Valve VBP Option BIC Cartridge Valves VBICP VBKS VBKO VVB Disinfection Valve VD Circulation Valve VZ Venous Tubing Clamp SAKV Arterial Tubing Clamp SAKA P2 Valves Valve Balance Chamber VDEBK1 2 VDABK1 2 VEBK1 2 VABK1 2...

Page 22: ...tum AG Dialog SW 9 xx 2 5 Power Board Motors PBM P1 U2 U4 U6 U10 U13 C19 C26 U19 C38 U9 U12 Fig Power Board Motors 2 5 1 Legend Power Board Motors P1 P1 P1 P1 BIC Piston Pump BICP BICP BICP BICP Concentrate Piston Pump KP KP KP KP UF Piston Pump UFP UFP UFP UFP Level Regulation Pump Diaphragm Pump LRP PPR LRP PPR LRP PPR LRP PPR ...

Page 23: ...upervisor Sensor Analog Board Jumper JP1 Jumper JP1 Jumper JP1 Jumper JP1 Default Controller Write Protect CWP for controller firmware Controller LEDs D13 D20 Controller LEDs D13 D20 Controller LEDs D13 D20 Controller LEDs D13 D20 Status 0 7 for installation of LLC software FPGA LEDs V7 V9 FPGA LEDs V7 V9 FPGA LEDs V7 V9 FPGA LEDs V7 V9 always ON Voltages for FPGA U30 and periphery FPGA Field Prog...

Page 24: ...um AG Dialog SW 9 xx 2 7 Analog Board AB P1 P2 U46 U40 U42 U41 U35 U36 U37 U32 U39 U43 U29 U33 U44 U48 U50 U47 U28 U45 U49 U21 U38 Fig Analog Board AB LLA 2 7 1 Legend Analog Board P1 P2 Controller Sensors PBS TSHE TSE TSBIC TSD TSDE BICLF ENDLF PE LAFS Supervisor Sensors TSD S ENDLF S Controller Supervisor Sensors BL PBE PA PV PDA ...

Page 25: ...M KAY Dialog SW9xx_sm_Chapter 2_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 2 8 HDF Online Board HOB P1 P4 U2 U5 Fig HDF Online Board 2 8 1 Legend HDF Online Board P1 Sensors PSABFS PSAUS PSPOSS FEHDFS FEDFFS P4 Valves VBE VDFF VSAA VSAE VSB ...

Page 26: ...Position Sensor Balance Chamber Board MSBKB1 2 MSBKB1 2 MSBKB1 2 MSBKB1 2 Membrane Position Sensor Balance Chamber MSBK1 2 MSBK1 2 MSBK1 2 MSBK1 2 Non Return Valve Outlet Flow Pump RVFPA RVFPA RVFPA RVFPA Outlet Balance Chamber Valve VABK1 VABK1 VABK1 VABK1 Outlet Balance Chamber Valve VABK2 VABK2 VABK2 VABK2 Outlet Dialyser Balance Chamber Valve VDABK1 VDABK1 VDABK1 VDABK1 Outlet Dialyser Balance...

Page 27: ...FB Air Separator LA LA LA LA Membrane Position Sensor Balance Chamber Board MSBKB1 2 MSBKB1 2 MSBKB1 2 MSBKB1 2 Membrane Position Sensor Balance Chamber MSBK1 2 MSBK1 2 MSBK1 2 MSBK1 2 Non Return Valve Outlet Flow Pump RVFPA RVFPA RVFPA RVFPA Outlet Balance Chamber Valve VABK1 2 VABK1 2 VABK1 2 VABK1 2 Outlet Dialyser Balance Chamber Valve VDABK1 2 VDABK1 2 VDABK1 2 VDABK1 2 Inlet Dialyser Balance...

Page 28: ...LF S ENDLF ENDLF S ENDLF ENDLF S ENDLF ENDLF S Outlet Flow Pump FPA FPA FPA FPA Motor Cover A A A A Inlet Flow Pump FPE FPE FPE FPE Motor Cover A A A A Concentrate Pump KP KP KP KP Bicarbonate Conductivity Sensor BICLF BICLF BICLF BICLF Bicarbonate Non Return Valve RVB RVB RVB RVB Non Return Valve Flow Pump Inlet RVFPE RVFPE RVFPE RVFPE Non Return Valve Concentrate RVK RVK RVK RVK Non Return Valve...

Page 29: ... Pressure Sensor PE PE PE PE Degassing Chamber EK EK EK EK Degassing Pump EP EP EP EP Motor Cover A A A A Heater H H H H Degassing Temperature Sensor TSE TSE TSE TSE Heater Temperature Sensor TSH TSH TSH TSH Heater Inlet Temperature Sensor TSHE TSHE TSHE TSHE Upline Tank Inlet Valve VVBE VVBE VVBE VVBE Upline Tank VB VB VB VB Additional Components for Option BIC Cartridge Additional Components for...

Page 30: ...W 9 xx 2 13 Rinsing Bridge VD PDA VDE BL 5 4 2 3 1 TSDE Fig Rinsing Bridge 2 13 1 Legend Rinsing Bridge 1 1 1 1 Disinfection Valve VD VD VD VD 2 2 2 2 Pressure Sensor Dialysate Outlet PDA PDA PDA PDA 3 3 3 3 Dialyser Inlet Valve VDE VDE VDE VDE 4 4 4 4 Temperature Sensor Dialyser Inlet TSDE TSDE TSDE TSDE 5 5 5 5 Blood Leak Detector BL BL BL BL ...

Page 31: ... Dialog SW9xx_sm_Chapter 2_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 2 14 Rear Door SMPS MC 1 2 34 Fig Rear Door 2 14 1 Legend Rear Door 1 Switch Mode Power Supply Microcontroller SMPS MC SMPS MC SMPS MC SMPS MC 2 Fan 3 Mains Switch 4 Mains Cord ...

Page 32: ... 240 A 5 2 3 H104 C114 C115 Fig Switch Mode Power Supply Microcontroller SMPS MC 2 15 1 Legend Switch Mode Power Supply Microcontroller X1 1 X1 1 X1 1 X1 1 Mains Input L X1 2 X1 2 X1 2 X1 2 Mains Input N X1 3 X1 3 X1 3 X1 3 Mains Input PE X1 4 X1 4 X1 4 X1 4 Heater PE1 X1 5 X1 5 X1 5 X1 5 Heater N X1 6 X1 6 X1 6 X1 6 Heater LH1 X1 7 X1 7 X1 7 X1 7 Heater LH2 X1 8 X1 8 X1 8 X1 8 PE P2 P2 P2 P2 Powe...

Page 33: ...x_sm_Chapter 2_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 2 16 TFT Monitor Fig TFT Monitor 2 16 1 Legend TFT Monitor Backlight Inverter Board BIB Front Panel Board FPB TFT Monitor TFT Optical Status Display Board OSDB Touch Controller Board TCB Touch Screen ...

Page 34: ...ith Double Pump Fig Front Door Inside for HDF Online 2 17 1 Legend Front Door Cover for Suction Rods 2 2 2 2 Arterial Blood Pump BPA BPA BPA BPA Venous Blood Pump BPV BPV BPV BPV Pressure Sensor PBE PBE PBE PBE Pressure Sensor PBS SN PBS SN PBS SN PBS SN Arterial Pressure Sensor PA PA PA PA Venous Pressure Sensor PV PV PV PV Heparin Pump Compact HP HP HP HP Arterial Tubing Clamp SAKA SAKA SAKA SAK...

Page 35: ...hines with a single blood pump and with a double blood pump Inlet Pressure Sensor Valve VPE VPE VPE VPE Down Pressure Sensor Valve VPD VPD VPD VPD Up Pressure Sensor Valve VPU VPU VPU VPU Blood Control Pressure Sensor Valve VPS VPS VPS VPS Double Pump Venous Pressure Sensor Valve VPV VPV VPV VPV Arterial Pressure Sensor Valve VPA VPA VPA VPA Blood Side Test Pressure Sensor Valve VBT VBT VBT VBT Le...

Page 36: ...n Module There are two level regulation modules with different assemblies i e for machines with a single blood pump and with a double blood pump The level regulation module and the level regulation pump LRP are assembled on the inside of the rear door The level regulation module and LRP have the following functions Setting of the level in all blood side chambers 3 2 way solenoid valves VPA VPV VPE...

Page 37: ...BK2 BK1 VEBK2 VDEBK2 VEBK1 VDEBK1 MSBK2 MSBK1 LA UFP ENDLF S SS BIC KSS SBS2 SBS1 ENDLF BICLF TSBIC TSD RVFPE BL FPE RVK PDA FPA TSD S Water Sub Rack DF Sub Rack UF Sub Rack Balance Chamber DMV VVBE TSE TSH H NSVB TSHE EP RVB A B BICP Rinsing Bridge T T 8 T Dialyser 8 Dialysate Flow 1 Dialysate Flow 2 Dialysate Air Concentrate Bicarbonate Water Blood Arterial Blood Venous Disinfectant Housing Cent...

Page 38: ...K2 VDEBK2 VEBK1 VDEBK1 MSBK2 MSBK1 VDE LA UFP ENDLF S SS BIC KSS SBS2 SBS1 ENDLF BICLF TSBIC TSD RVFPE BL FPE PDA FPA TSD S VBKS Rear Door Water Sub Rack DF Sub Rack UF Sub Rack Balance Chamber DMV VVBE TSE H NSVB TSHE VVB VBKO VBICP FBIC Rinsing Bridge RVBO DBK RVBU SPA BKUS T T 8 T Dialyser Dialysate Flow 1 Dialysate Flow 2 Dialysate Air Concentrate Bicarbonate Water Blood Arterial Blood Venous ...

Page 39: ... BK2 BK1 VEBK2 VDEBK2 VEBK1 VDEBK1 MSBK2 MSBK1 VDE LA UFP SBS2 SBS1 BICLF TSBIC RVFPE BL FPE PDA FPA KP VBKS Front Door Rear Door Water Sub Rack DF Sub Rack TSE VBICP Rinsing Bridge RVBO DBK RVBU SPA BKUS A D 8 T Dialyser FD LVD VD M UF Sub Rack Balance Chamber T 8 TSHE VBKO T VVB FBIC SS BIC KSS DMV VVBE H NSVB VB WT ENDLF S ENDLF TSD TSD S T T Dialysate Flow 1 Dialysate Flow 2 Dialysate Air Conc...

Page 40: ... Supervisor EP Degassing Pump FB Filter Bicarbonate FBIC Filter Bicarbonate Cartridge FBK1 Filter Balance Chamber 1 FBK2 Filter Balance Chamber 2 FEP Filter Degassing Pump FK Filter Concentrate FM Flowmeter FPA Outlet Flow Pump FPE Inlet Flow Pump FVD Filter from Dialysate H Heater HP Heparin Syringe Pump KE Concentrate Withdrawal KP Concentrate Pump KSB Bicarbonate Rod KSK Concentrate Rod KSS Con...

Page 41: ... Degassing Temperature Sensor TSH Thermal Fuse Heater Element TSHE Heater Inlet Temperature Sensor UFP Ultrafiltration Pump VABK1 Outlet Valve Balance Chamber 1 VABK2 Outlet Valve Balance Chamber 2 VB Upline Tank VBICP Bicarbonate Pump Valve VBKO Bicarbonate Cartridge Holder Top Valve VBKS Bicarbonate Cartridge Holder Concentrate Rod Valve VBP Bypass Valve V D Dialyser Coupling from Dialysate VD D...

Page 42: ...P WAB EP VEB TSH T 8 Fig Water Inlet with Water Block Pressure Reducer Valve DMV Pressure Reducer Valve DMV Pressure Reducer Valve DMV Pressure Reducer Valve DMV The pressure reducer valve DMV limits the pressure of the inlet water e g osmosis water to 0 9 0 1 bar Upline Tank Inlet Valve Upline Tank Inlet Valve Upline Tank Inlet Valve Upline Tank Inlet Valve V V V VVBE VBE VBE VBE The valve VVBE i...

Page 43: ...ifice throttle principle in the valve VEB is opened during disinfection to avoid this constriction The desired negative pressure is gained by controlling the degassing pump EP The value of the negative pressure is approx 500 mmHg and thus always higher than the lower pressure of the dialysate behind the dialyser The degassing pump works with constant speed which is determined by the dialysate flow...

Page 44: ...conductivity set point value The concentrate or acid concentrate addition has the same working principle The nonreturn valves RVB and RVK stabilise the dosage of the bicarbonate and concentrate The temperature sensors TSBIC TSD and TSDE are responsible for the temperature compensation of the conductivity measurement and the temperature measurement TSD after the addition of cold concentrate second ...

Page 45: ...e Cartridge Holder Top Valve The bicarbonate cartridge is filled to the limit pressure 300 mmHg after VBKO opens VBKS VBKS VBKS VBKS Bicarbonate Cartridge Holder Concentrate Rod Valve Bicarbonate Cartridge Holder Concentrate Rod Valve Bicarbonate Cartridge Holder Concentrate Rod Valve Bicarbonate Cartridge Holder Concentrate Rod Valve The bicarbonate cartridge is vented during preparation and in t...

Page 46: ...ch can be moved to both sides The membranes divide the chambers into two sub compartments The flow direction is defined by the membranes and the eight solenoid valves The position of the membranes is measured by inductive membrane position sensors MSBK1 and MSBK2 The membrane position sensors ferrites are connected to the membranes and each move in a respective coil MSBK1 and MSBK2 2 20 7 Working ...

Page 47: ...lve VEBK1 is opened Valve VABK1 is also opened to initiate the flow path for the used dialysate to the drain The membrane moves to the right position The outlet fluid volume is equal to the returned fluid volume due to the closed balance chamber system The fluid volume removed from the closed system via the ultrafiltration pump UFP is replaced from the blood in the dialyser and equals the precise ...

Page 48: ...is carried out by the ultrafiltration pump UFP Further components are Red sensitive blood leak detector BL Pressure sensor PDA which monitors the dialysate pressure also used to calculate TMP Air separator LA with built in level sensors LAFS and air separator valve VLA Throttle RVDA functions as a resistance to stabilise the flow of FPE The throttle RVFPA prevents a high pressure build up and thus...

Page 49: ... BICP KP UFP run and the valves are switched so that any residual concentrate is rinsed from the complete hydraulic circuit Phase 2 The air separator LA is filled with water via VLA The upline tank VB is emptied until the bottom NSVB is on which switches off the heater H VVBE is closed EK KSB KSK KE BE SKKS SKBS SB2 SB1 RVUFP C D VBP B C FBK2 FBK1 KE BE V D Z D FK FB FVD RVFPA LAFS KVA BVA RVDA VZ...

Page 50: ... FD LVD VD M A D T 8 VB WT FEP T VDE TSDE V A PEV T EP VEB PE TSH T 8 RVK RVB A B BICP KP Fig Phase 3 Phase 4 The machine starts to recirculate the fluid heating the system up to the desired temperature e g 83 o C Once this temperature is reached and a desired conductivity is reached e g 2 2 mS cm the disinfection timer starts Phase 5 The machine recirculates the fluid monitoring the temperature a...

Page 51: ...Crit Line DCI HP LS KRALO KOLB Heparin Pump Compact COM2 COM3 COM1 Backlight Inverter Board BIB LC Display Serial BUS DIABUS MSBK1 MSBK2 Optical Status Display Board OSDB Ethernet Front Panel Board FPB START STOP FPA UFP EP KP BPV BICP SUP Sensors SUP Sensors Controller SUP Sensors Controller Sensors Controller Sensors VDEBK1 VVBE VBT VBKS VDEBK2 VEB VPV VBKO VDABK2 VDE VPU VDABK1 VLA VPE VD VABK2...

Page 52: ...nous Blood Pump Motor Hall Sensor BPV_DIR Venous Blood Pump Direction Controller NSVB Level Sensor Upline Tank BICSS Bicarbonate Rinsing Connection Sensor KSS Concentrate Rinsing Connector Sensor MSBK1 Membrane Position Sensor Balance Chamber 1 MSBK2 Membrane Position Sensor Balance Chamber 2 RDV Venous Red Detector SAD Safety Air Detector BPADS Arterial Blood Pump Cover Switch BPVDS Venous Blood ...

Page 53: ...Valve VBKS BIC Concentrate Suction Rod Valve VBKO Top BIC Cartridge Valve VD Disinfection Valve VZ Circulation Valve VDEBK1 Dialyser Inlet Valve Balance Chamber 1 VDEBK2 Dialyser Inlet Valve Balance Chamber 2 VDABK1 Dialyser Outlet Valve Balance Chamber 1 VDABK2 Dialyser Outlet Valve Balance Chamber 2 VEBK1 Inlet Valve Balance Chamber 1 VEBK2 Inlet Valve Balance Chamber 2 VABK1 Outlet Valve Balanc...

Page 54: ...ialog SW 9 xx HDF Online Board HOB VSAA Substitution Connection Outlet Valve drain VBE Filter Vent Valve VDFF DF Filter Valve VSAE Substitution Connection Inlet Valve VSB Substitution Bypass Valve PSAUS Port Substitution Outlet Sensor PSABFS Port Substitution Drain Sensor FEDFFS DF Filter Detection Sensor FEHDFS HD Filter Detection Sensor ...

Page 55: ...F_bat I_bat Filter EMC Power Factor Correction PFC Battery 24V Option F5A F5B T6 25A 230V F12A 110V F5A F5B F6 F6 F12A 230V F20A 110V F1 T6 25A F2 T6 25A 0V Microcontroller Hardware Watchdog 1 20 Signals Buzzer L N PE PE LH1 LH2 N1 PE1 Double Stage Heater Mains Forward Converter GND 5VD 5VD 5VD 5VD 12VD 12VD 12VA 12VD 12VA 0V 0V 0V 0V 0V F301 F302 F303 F304 Ext P14 Motherboard ABPM P7 DSI P8 K4 K3...

Page 56: ...KAL_S Power Fan Mains Switch Messages Output Secondary Side Primary Side SMPS MC Switch Mode Power Supply Microcontroller Machine Monitoring Servie Jumper Watchdog 5VD PERSR_N AKKU_OK PF D24OK 12VD 12VD 12VAN 12VAN 24VL 24VGB 24VGD B24OK PGD 5VG L N PE PE Central Earth LH1 N1 LH2 PE1 TFT Display Front Panel Board Battery P3 F 900 W 900 W Control for Battery Buzzer Clock Buzzer 24 V Control Hardwar...

Page 57: ...us F1 T6 25A 6 3x32 X1 1 L F2 T6 25A 6 3x32 X1 2 N F5A 110 120V F12A 6 3x32 X1 6 HZG1 L 230V T6 25A 6 3x32 X1 6 HZG1 L F5B 110 120V F12A 6 3x32 X1 7 HZG2 L 230V T6 25A 6 3x32 X1 7 HZG2 L F6 110 120V F20A 6 3x32 X1 5 HZG N 230V F12A 6 3x32 X1 5 HZG N F301 T3 15A TR5 5VD1 F302 T5 0A TR5 5VD2 F303 T3 15A TR5 5VD3 F304 T3 15A TR5 5VD4 F401 T3 15A TR5 12VD1 F402 T5 00A TR5 12VD2 F403 T1 25A TR5 12VA F6...

Page 58: ...P4 P5 P9 P14 P11 P7 P8 XP3 1 XP3 2 X103 X104 X101 X903 X100 H900 K4 K3 F600 P6 P2 C115 GNDAKKU 24VAKKU H104 H401 H303 H301 H300 H302 H304 H601 H602 H402 H600 H403 Switch Mode Power Supply Microcontroller SMPS MC Battery 2 x 12V brown blue J1 J7 J5 J3 right J1 Charge LED Pin 1 2 Charge LED J9 J1 left C114 TFT Display Fig Wiring Diagram SMPS MC with Battery Option Battery 2 x 12 V 7 Ah Fuse for Batt...

Page 59: ...and 24 V 24 V 21 5 29 07 V The primary side has a wide range input for 120 230 240 V 10 The SMPS MC is not backwards compatible to the switch mode power supply SMPS Battery Option The battery option is available in the machine ex works and can also be retrofitted The blood side functions in therapy can be maintained with a battery supply option in case of a power failure The charging circuit is in...

Page 60: ... the following circuits 24 VL via fuse F600 24 VGB via fuse F601 and relay K3 24 VGD via fuse F602 and Relay K4 Battery Management The SMPS MC has a battery management with the following components Screw terminal XP3 1 and XP3 2 for batteries Protection against incorrect polarity Electronic connection Deep discharge protection TES Charging current regulator Battery full detection Shut down circuit...

Page 61: ... 7 F6 N Heater 20 A 110 120 V 12 A 230 V 6 3 x 32 X1 5 P4 1 P4 4 P6 1 P11 1 P12 1 F301 5 VD1 3 15 A TR5 P14 6 F302 5 VD2 5 A TR5 P5 10 P10 1 P10 4 F303 5 VD3 3 15 A TR5 P10 7 P7 1 F304 5 VD4 3 15 A TR5 P8 1 F401 12 VD1 3 15 A TR5 P12 2 X100 1 P5 4 P7 4 P8 4 P9 5 P9 6 P10 10 P10 14 F402 12 VD2 5 A TR5 P11 2 P4 7 P5 1 P7 7 P8 7 F403 12 VD3 1 25 A TR5 P12 4 P4 10 P4 13 P5 8 F600 24 VL 10 A 6 3 x 32 P...

Page 62: ...om LLC The H_DCLK Signal is an open collector signal and is generated by the LLC The H_DCLK Signal is used to send the data at H_DIN to the microcontroller 0 1 Data clock H_DIN The H_DIN signal is an open collector signal is generated by the LLC and sent to the microcontroller data to control the heater 0 Half wave of mains voltage heater switched off 1 Half wave of mains voltage heater switched o...

Page 63: ...Service Mode DIR_ON 3 9 3 3 2 Battery 3 9 3 3 3 EEPROM 3 10 3 3 4 Buzzer Test via LLS 3 10 3 3 5 Alarm System 3 11 3 3 6 Monitoring of Analog Voltage 12 V 3 12 3 3 7 Blood Leak Detector 3 12 3 3 8 DFS Pressure Test Table 3 13 3 3 8 1 DFS Pressure Test 3 16 3 3 8 2 Membrane Movement Pressure Build up VDABK 3 17 3 3 8 3 Pressure Reduction VDABK with UFP 3 18 3 3 8 4 VBP Test 3 19 3 3 8 5 VDE VDA Tes...

Page 64: ...oard 3 41 3 4 5 1 Standard CMOS Features 3 42 3 4 5 2 Advanced BIOS Features 3 42 3 4 5 3 Advanced Chipset Features 3 42 3 4 5 4 Integrated Peripherals 3 43 3 4 5 5 Power Management Setup 3 43 3 4 5 6 PnP PCI Configuration 3 43 3 4 5 7 PC Health Status 3 44 3 4 5 8 Change Parameters in CMOS Setup 3 44 3 5 Installation Software 9 xx 3 46 3 5 1 Document Customer Specific Default Values 3 46 3 5 2 In...

Page 65: ...rd Image 3 76 3 6 9 4 Read Patient Diskette 3 77 3 6 9 5 Write Patient Diskette to Card 3 78 3 6 9 6 Read Patient Card 3 79 3 6 9 7 Write Patient Card 3 80 3 6 9 8 Remove All Patient Data 3 81 3 6 10 Read Get Error Utilities 3 83 3 6 10 1 Read System Configuration 3 83 3 6 10 2 Read Calibration Data 3 85 3 6 10 3 Read All Trends 3 87 3 6 10 4 Read Screenshots 3 89 3 6 10 5 Get Error ErrorDisk 3 91...

Page 66: ...W 9 xx 3 8 2 3 Self Test 3 105 3 8 2 4 Conductivity Test Run Temperature Comparison Measurement 3 105 3 8 2 5 Test Run UF Comparison Measurement 3 105 3 8 2 6 Test Run 3 105 3 8 2 7 Electrical Safety Check 3 106 3 8 2 8 Perform Disinfection after Repair 3 106 3 8 2 9 Document the Executed Activities 3 106 3 8 3 Execution Protocol 3 107 ...

Page 67: ...lity of the registers Cross talk between the single bits Address ability of the registers Crosstalk between single words Flag Test Set and Reset Capability The test checks whether the flag can be set and reset correctly according to defined conditions Query Capability The test checks whether the correctly set flags can also be evaluated correctly Stack Test The function of the stack is tested by s...

Page 68: ...OSED VDE_S OPEN CLOSED VDA OPEN CLOSED VDA_S OPEN CLOSED Valves Valves Valves Valves Disinfection Disinfection Disinfection Disinfection VZ OPEN CLOSED VD OPEN CLOSED VD_S OPEN CLOSED Blood Leak Blood Leak Blood Leak Blood Leak BL X XX BL_S X XX Ultrafiltration Ultrafiltration Ultrafiltration Ultrafiltration UFP XX rpm UFP_S XX rpm PDA XXX mmHg PDA_S XXX mmHg TMP XXX mmHg BIC Cartridge Holder BIC ...

Page 69: ...ut test prerequisites if present timeout time see respective tests T T 04 x Wait for LLS test code from LLS T T 05 x Error timeout 10 s at Before Test Start Wait for LLS Test Code from LLS Test Codes of the Individual Tests Range 10x 99x Not all test codes are displayed sequentially due to the implementation A higher test code always includes all the finalised subcodes with lower priority In case ...

Page 70: ...e measurement of green Single measurement of red then comparison of red green 0 2 V no timeout 11000 11003 11004 4 Acknowledge with switch off of VGD 11005 5 1120x Wait for D24OFF timeout 30 s 11011 6 VGD ON 11012 7 1130x Wait for D24ON timeout 30 s 8 1199x Completed 3 2 4 Overview Test Codes 0 0 No tests 1 1 Blood leak detector 1 2 DFS pressure test 1 5 Integrity test HDF online only for Dialog H...

Page 71: ...6001 4 Wait for D24OFF and B24OFF Timeout 15 s 5 Set set point for heater to self test code 110 6 2620x Wait for feedback of test result via BIOS timeout 15 s 7 2630x Set set point of heater to 0 8 2699x Completed VGD ON VGB ON 3 3 2 Battery Configuration Switch mode power supply microcontroller SMPS MC with and without battery Test Code 27 Repeats Until Error Message 3 ID Error Message 1150 Selft...

Page 72: ... code 113 6 2520x Wait for feedback of test result via BIOS timeout 15 s 7 2530x Set set point of heater to 0 8 2599x Completed VGD ON VGB ON 3 3 4 Buzzer Test via LLS Configuration Switch mode power supply microcontroller SMPS MC with and without battery Test Code 28 Repeats Until Error Message 3 ID Error Message 1145 Self test error SMPS buzzer test Reaction to the Test Result in Preparation Err...

Page 73: ...F detected 2 Sound OFF detected Activation of the red OSD LED Wait for feedback of the activation and switch off of the LED Wait for LED off 16001 16002 16003 16004 4 Acknowledge with switch off of the power supply trigger i e switch off of VGD and VGB 16005 16010 5 1620x Wait for D24OFF and B24OFF timeout 60 s since start of code 100 6 Trigger ON 16011 7 1630x Wait for D24ON and B24ON timeout 10 ...

Page 74: ...n set low 17021 17023 8 1730x Failure of voltage check Timeout 15 s 9 Delete test activation for voltage 2 TEST2n set high 17031 10 1740x Voltage check OK Timeout 15 s 11 1799 Completed 3 3 7 Blood Leak Detector Objective The switch function between the LEDs and the PWM drive of the LEDs is tested Test Code 11 Repeats Until Error Message 3 ID Error Message 1156 Blood leak test not OK Actions after...

Page 75: ... VABK1 2 opened VDABK1 2 closed VDE VDA VBP opened Final Condition PDA 425 mmHg for 1 s or timeout 60 s Wait until VLA is detected as closed 12020 3 1230x Pressure reduction UFP FPE 500 ml min FPA 100 ml min Valve Status VEBK1 2 VABK1 2 opened VDABK1 2 VDEBK1 2 closed VDE VBP opened VDA closed PDA 380 mmHg or timeout 60 s 12021 4 1235x VBP test FPE 800 ml min FPA 100 ml min Valve Status VEBK1 2 VA...

Page 76: ...s or wait for inversion of LLS_SELFTESTBIT from LLS Start condition for the test 10 s 1 Correct valve position 2 UFP stopped UF rate 500 ml h 3 300 mmHg PDA 450 mmHg Test 10 s max deviation PDA 25 mmHg Acknowledge with inversion of LLS_SELFTESTBIT 12101 12121 12122 12131 12132 12133 9 1260x Pressure build up VABK FPE 500 ml min FPA 500 ml min Valve Status VEBK1 2 VDEBK1 2 VDABK1 2 opened VABK1 2 c...

Page 77: ...Test timeout 60 s or wait for inversion of LLS_SELFTESTBIT from LLS Start condition for the test 5 s 1 Correct valve position 2 UFP stopped UF rate 500 ml h 3 300 mmHg PDA 450 mmHg Test 10 s max deviation PDA 25 mmHg Acknowledge with inversion of LLS_SELFTESTBIT 12151 12161 12162 12181 12182 12183 13 1280x Pressure reduction FPE 500 ml min FPA 500 ml min Valve Status VEBK1 2 VDEBK1 2 opened VABK1 ...

Page 78: ...are set to 1500 ml min in phases with membrane movement Thus a fast movement of the membrane is achieved UFP is activated during the pressure build up phase and thus tested The evaluation of the pressure changes in a test interval is performed via the pressure at the end of the test interval The pressure difference to the minimum and maximum sensor value is created in the test interval VLA is open...

Page 79: ...rminated after no further drop of the values for the balance chamber sensors is detected The membrane is moved to the outlet LLC Test Code LLC Test Steps LLS Test Steps LLS Test Code 1 1220x Membrane movement VDABK FPE 1500 ml min FPA 20 ml min Valve Status VEBK1 2 VDEBK1 2 VABK1 2 opened VDABK1 2 closed VDE VDA VBP opened VLA open to vent for 5 s Final Condition No further drop of the values for ...

Page 80: ...PDA is reduced built up to 380 mmHg with the UF pump after the dialyser test circuit is closed The UF pump is driven with 3000 ml h VDA is closed during this pressure reduction Thus the UF pump strokes are damped via the extended flow path and no interferences are generated at PDA LLC Test Code LLC Test Steps LLS Test Steps LLS Test Code 3 1230x Pressure reduction UFP FPE 500 ml min FPA 100 ml min...

Page 81: ...a pressure increase at PDA Test VDABK A leakage of the valve leads to a pressure increase at PDA Timeout 30 s LLC Test Code LLC Test Steps LLS Test Steps LLS Test Code 4 1235x VBP test FPE 800 ml min FPA 100 ml min Valve Status VEBK1 2 VABK1 2 VDEBK1 2 opened VDABK1 2 closed VDE VBP closed VDA opened Final Condition Test timeout 30 s or wait for inversion of LLS_SELFTESTBIT from LLS Start conditio...

Page 82: ...sure increase at PDA LLC Test Code LLC Test Steps LLS Test Steps LLS Test Code 5 1240x VDE VDA test FPE 800 ml min FPA 100 ml min Valve Status VEBK1 2 VDEBK1 2 VABK1 2 opened VDABK1 2 closed VBP opened VDA VDE closed Final Condition Test timeout 60 s or wait for inversion of LLS_SELFTESTBIT from LLS Start condition for the test 2 5 s 1 Correct valve position 2 UFP stopped UF rate 500 ml h 3 300 mm...

Page 83: ... up VDABK If PDA 425 mmHg The speed for FPE and FPA is slowly set in increments of 200 min 1 in 250 ms to a maximum flow of 500 ml min and 100 ml min respectively The pressure build up is completed if PDA is 425 mmHg for more than 1 s LLC Test Code LLC Test Steps LLS Test Steps LLS Test Code 6 1245x Pressure build up VDABK FPE 500 ml min FPA 100 ml min Valve Status VEBK1 2 VDEBK1 2 VABK1 2 opened ...

Page 84: ...sed The UF pump is driven with 3000 ml h VDA is closed during this pressure reduction Thus the UF pump strokes are damped via the extended flow path and no interferences are generated at PDA During this pressure reduction the speeds for the following test are set to FPE for a flow of 800 ml min and FPA for 20 ml min Thus the membrane is pressed to the outlet side Timeout 60 s LLC Test Code LLC Tes...

Page 85: ...DA FPA runs with a slow speed during this test to prevent a back pressure Test VDEBK A leakage of the valve leads to a pressure increase at PDA LLC Test Code LLC Test Steps LLS Test Steps LLS Test Code 8 1255x Membrane test FPE 800 ml min FPA 20 ml min Valve Status VEBK1 2 VDABK1 2 opened VDEBK1 2 VABK1 2 closed VBP VDE VDA opened Final Condition Test timeout 60 s or wait for inversion of LLS_SELF...

Page 86: ...Build up VABK If PDA 425 mmHg the speed for FPE and FPA is slowly set in increments of 200 min 1 to a maximum flow of 500 ml min and 100 ml min respectively The pressure build up is completed if PDA is 425 mmHg for more than 1 s LLC Test Code LLC Test Steps LLS Test Steps LLS Test Code 9 1260x Pressure build up VABK FPE 500 ml min FPA 500 ml min Valve Status VEBK1 2 VDEBK1 2 VDABK1 2 opened VABK1 ...

Page 87: ... min and moves the membrane to the inlet side Thus an overpressure is built up at the valves VABK1 2 for the next test step If the membrane is not in end position Only the pressure of the throttle DDE is built up prior to the valves due to the volume shift LLC Test Code LLC Test Steps LLS Test Steps LLS Test Code 10 1265x Membrane movement FPE 500 ml min FPA 1500 ml min Valve Status VEBK1 2 VABK1 ...

Page 88: ...00 ml h VDA is closed during this pressure reduction Thus the UF pump strokes are damped via the extended flow path and no interferences are generated at PDA The valve VZ is opened so that the high pre pressure at RVDA can be reduced to the outlet side and that a sufficient pressure gradient is present at VABK and UFP for the next test LLC Test Code LLC Test Steps LLS Test Steps LLS Test Code 11 1...

Page 89: ...VABK is charged by the maximum delivery pressure from FPA set at RVFPA A leakage of the valves leads to a pressure increase at PDA LLC Test Code LLC Test Steps LLS Test Steps LLS Test Code 12 1275x VEBK test FPE 800 ml min FPA 500 ml min Valve Status VEBK1 2 VABK1 2 closed VDEBK1 2 VDABK1 2 opened VBP VDE VDA opened Final Condition Test timeout 60 s or wait for inversion of LLS_SELFTESTBIT from LL...

Page 90: ...DA UFP FPE FPA VEBK VDEBK VABK VDABK VBP VDE RVDA Fig Flow Diagram Pressure Reduction A pressure level is set at PDA between 200 mmHg and 200 mmHg by opening all valves and driving the pumps accordingly LLC Test Code LLC Test Steps LLS Test Steps LLS Test Code 13 1280x VEBK test FPE 500 ml min FPA 500 ml min Valve Status VEBK1 2 VDEBK1 2 opened VABK1 2 VDABK1 2 opened VBP VDA VDE opened Timeout 60...

Page 91: ...3 1510x Pressure Reduction for VBE Test with FPA Pressure reduction with FPA until PDA 300 mmHg Valve Status VDEBK1 2 VEBK1 2 closed VDABK1 2 VABK1 2 opened VBE VDFF VDE VSB closed VBP VDA VSAE VSAA opened Timeout 1 min 4 1515x VBE Pressure Test Valve Status VDEBK1 2 VEBK1 2 closed VDABK1 2 VABK1 2 closed VBE VDFF VDE VSB closed VBP VDA VSAE VSAA opened Test timeout 1 min or wait for switch off VG...

Page 92: ...tatus VDEBK1 2 VEBK1 2 opened VDABK1 2 VABK1 2 closed VBE VDE closed VDFF VBP VSB VDA VSAE VSAA opened 10 1545x Filter Pressure Reduction with FPA Pressure reduction with FPA until PDA 300 mmHg more than 4 s Opened VBE at PDA 150 mmHg more than 2 s Close VBE at PDA 150 mmHg Valve Status VDEBK1 2 closed VDABK1 2 VABK1 2 opened VDE VBP VSAA closed VDFF VSB VDA opened Timeout 3 min 11 1550x Wait 1 s ...

Page 93: ...e chamber valves VDABK1 2 are closed Pressure reduction with FPA PDA 300 mmHg 100 ml min FPA 1000 ml min Pressure reduction with UF pump PDA 300 mmHg UF rate 3000 ml h PDA 320 mmHg UF rate 1000 ml h 3 3 10 UF Pump Objective The function of the speed detection is tested Test code 20 Repeats until error message 1 ID error message 1158 UF pump test will be repeated Actions after error Repeat DFS pres...

Page 94: ... timeout 10 s 9 2199x Completed ENDLF SDFS Pressure Test is stored at the beginning of the DFS pressure tests 3 3 12 Temperature TSD Objective The function of the TSD sensors is tested Test code 22 Repeats until error message 1 ID error message 1160 Temperature test not OK Actions after error Rinse repeat all tests LLC Test Code LLC Test Steps LLS Test Steps LLS Test Code 1 2202x Prerequisites for...

Page 95: ...002 7 Acknowledge with switch off VGB 30003 30008 8 3030x Wait for B24OFF timeout 10 s If B24OFF signal EV_DAUERTEST_SAD_AUS send to BIOS SAD Task 9 VGB ON 30009 10 3040x Wait for B24ON timeout 10 s 11 3099x Completed 3 3 14 SAD Counter Test The counter test measures the time base of the counter for the TIMECONTR signal LLC triggers and a low pulse of 1666 µs is generated at the TIMECONTR signal w...

Page 96: ...cted Test initialisation 32000 4 3220x Test timeout 60 s and wait for inversion of LLS_SELFTESTBIT from LLS Check of current detection for VBT VPA VPV VPE VPD SAKA and PPR Acknowledge with inversion of LLS_SELFTESTBIT 32001 5 3230x LLC deactivates VBT VPA VPV SAKA and activates VPE 6 3240x Test timeout 60 s and wait for inversion of LLS_SELFTESTBIT from LLS Check of current detection for VBT VPA V...

Page 97: ...ne is not generated after connection and the start of online Test code 40 Repeats until error message 1 ID error message 1166 Self test substitution line failed Actions after error Return to window Repeat blood line self test with key LLC Test Code LLC Test Steps LLS Test Steps LLS Test Code 1 4002x Prerequisites for Test Blood side must not be stopped by TLC or LLC If stopped Message 1140 is disp...

Page 98: ...ng the running of BPA Pressure reached Stop BPA close SAKV open VBT Initialise mean value storage for PA PV PBS and PBE Timeout 90 s since the start of subcode 100 Wait for PV 390 mmHg no timeout 33015 33023 8 3340x Evaluate every 250 ms continuous mean value from the 4 values of PA PV PBS and PBE Evaluate after 2 5 s mean values of PBS and PBE PBE connected if PBE mean value is min 100 mmHg highe...

Page 99: ...re not connected to the rinsing bridge anymore and the blood side pressure retention test was passed If the test is not passed therapy is not possible Test code 37 Repeats until error message 3 ID error message 1165 Self test VD failed Actions after error None repeat test until passed LLC Test Code LLC Test Steps LLS Test Steps LLS Test Code 1 Prerequisites for Test None 2 Test code 37 to LLS Test...

Page 100: ...nector only LVDS adapter integrated on LX800 Power Speaker HDD Hard Disk Drive FDD Floppy Disk Drive USB2 COM1 PS 2 COM2 DIABUS COM3 ABPM COM4 Touch Screen USB1 Service SW FSU red connector with out code Pin Black USB3 Type A JWP Write Protect Enable write protect Disable write protect 2 1 3 2 JBAT CMOS Normal CMOS Clear CMOS 1 2 2 3 VGA USB1 JLVDSPWR TFT Power 3 3 V BoeHydis Samsung 5 V Philips 1...

Page 101: ... assignment of the COM ports is listed in the table The assignment of the Diabus is shown additionally left figure The BIOS settings are in paragraph 3 4 5 3 4 3 USB Ports LX800 Motherboard Fig USB Ports The assignment of the USB ports is listed in the table The USB ports 4 to 8 are freely selectable The BIOS settings are in paragraph 3 4 5 A LX800 Assignment COM Ports COM2 COM3 COM4 DIABUS X ABPM...

Page 102: ...ng Installation of Software with B BRAUN Logo Dialog machines detect automatically connected bootable USB sticks This is indicated by the red Installation text in start screen The following may occur during the installation of the TLC software a bootable USB stick is not detected or a bootable USB stick is detected but it is not booted from the USB stick If the installation of the software can not...

Page 103: ...Press the TAB key when the B BRAUN logo is displayed 4 Press the Pause Break key to stop the boot routine The BIOS version is displayed e g BIOS Revision 1 04 Phoenix AwardBIOS CMOS Setup Utility Load Fail Safe Defaults Advanced BIOS Features Load Optimized Defaults Advanced Chipset Features Set Supervisor Password Integrated Peripherals Set User Password Power Management Setup Save Exit Setup PnP...

Page 104: ... Device USB HDD Second Boot Device HDD 0 Third Boot Device Disabled Boot Other Drive Disabled Swap Floppy Drive Disabled Boot Up Floppy Seek Disabled Boot Up NumLock Seek On Gate A20 Option Fast Typematic Rate Setting Disabled x Typematic Rate Chars Sec 6 x Typematic Delay Msec 250 Security Option Setup OS Select For DRAM 64MB Non OS2 Full Screen LOGO Show Enabled Small Logo EPA Show Disabled Onbo...

Page 105: ...mer Select Disabled Onboard Serial Port 3 3E8 Serial Port 3 Use IRQ IRQ9 Onboard Serial Port 4 2E8 Serial Port 4 Use IRQ IRQ5 3 4 5 5 Power Management Setup x ACPI Function Disabled Power Management Disabled PM Timers x Standby Mode Disabled x Suspend Mode Disabled HDD Power Down Disabled MODEM Use IRQ N A PME Event Function Disabled Soft Off by PWR BTTN Instant Off Power On by Alarm Disabled x Ti...

Page 106: ...ive CFC see paragraph 3 4 5 1 Standard CMOS Features 1 Connect PC keyboard with PS2 connector to LX800 motherboard 2 Switch on Dialog and press the Delete Del key to enter the BIOS when keyboard status LEDs shortly light up 3 Press Enter key to go to the Standard CMOS Features menu 4 Move down to IDE Primary Master with the Arrow key Phoenix AwardBIOS CMOS Setup Utility Load Fail Safe Defaults Adv...

Page 107: ...ry Master Auto Access Mode Capacity Cylinder Head Precomp Landing Zone Sector Move Enter Select PU PD Value F10 Save Esc Exit F1 General Help F5 Previous Values F6 Fail Safe Defaults F7 Optimied Dafaults Auto Auto Item Help Menu Level Phoenix AwardBIOS CMOS Setup Utility Standard CMOS Features Load Fail Safe Defaults Advanced BIOS Features Load Optimized Defaults Advanced Chipset Features Set Supe...

Page 108: ...h S1 to therapy mode position 0 Default Table The default values for the parameters depend on the machine status see Dialog default table for SW 9 xx for a detailed overview Software Update The customer specific default values of the machine must be documented in the default table prior to the installation of a new software These values must be entered again after installation 3 5 1 Document Custo...

Page 109: ...18 D28 D26 D19 D29 D20 D30 D21 D31 D22 D32 D34 D23 D33 D35 D13 JP1 JP2 U30 FPGA U45 U46 Fig Digital Board P11 USB Type A for Installation of LLC LLS SW with USB Stick S1 Service Switch Position 0 Therapy Mode Position 2 TSM Service Program Mode Position 3 Software Installation Update Mode Controller LEDs 0 to 7 D16 D23 Status 0 7 for Installation of LLC Software Jumper JP1 CWP Controller Write Pro...

Page 110: ...d under verification 11 A successful software installation is indicated by LEDs 7 flashing short beep from the SMPS MC LED 0 on only if firmware is updated LEDs 1 to 6 on 12 Switch off machine 13 Remove USB stick A from the USB port B on the digital board C Setting for Jumpers JP1 and JP2 Firmware Update not Possible Protected JP1 CWP SWP JP2 The firmware for the controller and supervisor is prote...

Page 111: ... LLC LLS software is required for the installation of the software TLC 9 xx If the TLC software has to be installed only Open rear door Switch to TSM service program mode on digital board DB service switch S1 position 2 Proceed with point 14 Bootable USB stick with the TLC LLC LLS software 14 Open front door 15 Connect USB stick A to USB port B on the TLC sub rack C 16 Switch on machine Fig Front ...

Page 112: ...SW 9 xx USB Stick Detected The system detects the bootable USB stick and boots from the USB stick indicated by the red Installation text in the start screen USB Stick not Detected The system does not detect the bootable USB stick indicated by the green B BRAUN logo in the start screen If necessary disconnect the USB stick and reconnect ...

Page 113: ...log TLC runtime system Does the machine have LX800 NIBP COM3 IRQ9 ECG COM4 IRQ5 motherboard If YES press Y or y and CR if keyboard is used otherwise press the EQ hardware key If NO press N or n and CR on keyboard or any other hardware key EQ Press to select the LX800 motherboard Selected motherboard LX800 NIBP COM3 IRQ9 ECG COM4 IRQ5 Are you sure If YES press Y or y and CR if keyboard is used othe...

Page 114: ...tallation press Y or y and CR if keyboard is used otherwise press the EQ hardware key If you want to CANCEL the installation press N or n and CR on keyboard or any other hardware key EQ Press to confirm and proceed with the installation of the software AQ Press if you want to terminate the installation of the software End of Dialog TLC SW INSTALLATION The Dialog TLC SW INSTALLATION has been comple...

Page 115: ... service program Production Report and Low Level Options must be selected again and saved with the OK button after the software installation Low Level Options 24 Select and activate all present options in the Low Level Options with the button Thus the data is saved when quitting the menu Production Report 25 If necessary enter the serial number see type plate SN in the Production Report menu 26 Se...

Page 116: ...r in menu Calibration 2 7 Blood Leak Detector BL Limit standard limit or AAMI limit 32 Save in menu File Operation Save Calibration Data after entering all constants and calibration data 0 0 0 1 0 Pay attention to the LLC and LLS status windows when saving the calibration data The bit sequence 0 1 0 must be identical in the LLC and LLS status windows during the saving procedure The calibration dat...

Page 117: ...lect 2 ml h and use BIC cartridge if present 6 Perform self test according to instructions for use 7 Press the icon to switch to therapy mode connect patient This icon is enabled after all self tests were performed successfully 8 Insert the arterial and venous lines in the graduated cylinder 9 Set the blood pump so that no blood side alarms are activated 10 Start dialysis 11 Check alarm function o...

Page 118: ...ctories are used by the system operation of the FSU program only Do not use modify or delete these directories USER Directory The USER directory is required for service technicians only All user specific data files from and to the Dialog machines are written and read to from this directory subdirectories BlueCat Removable Disk X FSU USB Stick DISKTYPE USER 04_Write_Languages 05_Write_Calibration_D...

Page 119: ...ayed a self test is performed a few seconds for the USB stick 1 Connect the USB stick to the USB port on the TLC sub rack 2 Switch on the Dialog in TSM service mode 3 Wait for the consistency check of the FSU USB stick Field Service Utilities V2 00 SetMST CRC XXXX OK 01 Set System Version Number 02 Set Working Time Counter WTC 03 Kill Masterboot Record Dialog Hard Disk 04 Write Languages USB Stick...

Page 120: ...tilities in the main menu set write and read A sub menu can be selected for the card reader with the utilities read and write Main Menu Field Service Utilities 1 Connect the USB stick with the FSU to the USB port on the TLC sub rack 2 Switch on Dialog Sub Menu Card Reader The following sub menu appears if 09 Select Menu of Card Commands is selected in the Field Service Utilities main menu 1 Press ...

Page 121: ... sub menu The general functions of the hardware keys are may differ slightly in sub menus Press the BP hardware key to move the cursor up stop stop Press the BP stop stop hardware key to select the next digit e g during the setting of the working time counter Press the BP hardware key to move the cursor down Press the AQ hardware key to exit the FSU menu or to skip back to the previous menu Press ...

Page 122: ...2 Read All Trends Dialog Hard Disk USB Stick 13 Read Screenshots Dialog Hard Disk USB Stick 14 Get Error ErrorDisk Dialog Hard Disk USB Stick BP move cursor up BP move cursor down AQ exit see Important Note EQ execute Important Note To prevent the corruption of USB stick before removing it please press AQ then follow the instructions on the screen 1 Press EQ to execute the utility 2 Press AQ to ex...

Page 123: ...bration Data Dialog Hard Disk USB Stick 12 Read All Trends Dialog Hard Disk USB Stick 13 Read Screenshots Dialog Hard Disk USB Stick 14 Get Error ErrorDisk Dialog Hard Disk USB Stick BP move cursor up BP move cursor down AQ exit see Important Note EQ execute Important Note To prevent the corruption of USB stick before removing it please press AQ then follow the instructions on the screen 1 Press B...

Page 124: ...Write System Configuration USB Stick Dialog Hard Disk 07 Undo Last Written USB Stick Dialog Hard Disk 08 USB Stick Self Test 09 Select Menu of Card Reader Commands 10 Read System Configuration Dialog Hard Disk USB Stick 11 Read Calibration Data Dialog Hard Disk USB Stick 12 Read All Trends Dialog Hard Disk USB Stick 13 Read Screenshots Dialog Hard Disk USB Stick 14 Get Error ErrorDisk Dialog Hard ...

Page 125: ...cution of this command the Dialog must be re installed Are you REALLY sure BP no BP yes A second input screen opens to delete the MBR of the Masterboot Record with the following hardware keys BP NO does not delete the MBR and the operation is cancelled BP YES deletes the MBR of the Dialog hard disk drive CFC after second confirmation 4 Press BP if you are really sure This will delete the masterboo...

Page 126: ...ck from your PC Note Do not mix up the places for the treatment language 0 1 2 3 4 5 and the TSM language 0 1 Write Treatment Language or TSM Language 1 Connect the FSU USB stick to your PC 2 Copy the required language files from the PC to the following directories Treatment Language USB USER 04_Write_Languages treatment X language id USB USER 04_Write_Languages treatment X language tar gz TSM Lan...

Page 127: ...T CRC XXXX OK Write Languages USB Stick Dialog Hard Disk No source is found AQ back to main menu An input screen can open with the following information see left figure i e no languages were found on the USB stick because the language subdirectories are empty Languages must be copied to the USB stick before you can write languages to the Dialog hard disk drive CFC Use the following hardware key 3 ...

Page 128: ...ervice program TSM Main Menu File Operations Save Calibration Data You should read download the calibration data from the respective Dialog to the USB stick before you start servicing the machine with the Read Calibration Data utility in the FSU menu The last write procedure can be undone with the 07 Undo Last Written utility Field Service Utilities V2 00 SetMST CRC XXXX OK 01 Set System Version N...

Page 129: ...Calibration Data utility to read the calibration data from the Dialog hard disk drive CFC to the USB stick Field Service Utilities V2 00 SetMST CRC XXXX OK Write Calibration Data USB Stick Dialog Hard Disk Writing Calibration Data to Dialog from Ser No SYSver 90832 VX_XX Are you sure AQ no EQ yes An input screen opens to Write Calibration Data to the hard disk drive CFC with the following hardware...

Page 130: ...isting serial number system version number pairs are displayed with the following message not selectable If there is one matching file the following message is displayed Are you sure If there are more matching files for the calibration data this is only possible if you read the calibration data with the 11 Read Calibration Data utility and copy the result file manually to the 05_Write_Calibration_...

Page 131: ...ot on the FSU USB stick The system configuration must be read to the USB stick with the 10 Read System Configuration utility because by default the directory is empty Write System Configuration USB USER 06_Write_System_Configuration DEFAULT config xxu Note The System Configuration file can be copied back to the Dialog machine only if the TLC version number saved in the System Configuration file is...

Page 132: ...tored to the USB stick before you can write system configuration data to the Dialog hard disk drive CFC 3 Press AQ to go back to the previous menu 4 Use the Read System Configuration utility to read the system configuration data from the Dialog hard disk drive CFC to the USB stick Field Service Utilities V2 00 SetMST CRC XXXX OK Write System Configuration USB Stick Dialog Hard Disk Writing System ...

Page 133: ...es e g read from other Dialog machines but there are no matching files the following message is displayed No selectable source is found and the existing serial number top level controller version number pairs are displayed with the following message not selectable If there is one matching file the following message is displayed Are you sure If there are more matching files for the system configura...

Page 134: ...oot Record Dialog Hard Disk 04 Write Languages USB Stick Dialog Hard Disk 05 Write Calibration Data USB Stick Dialog Hard Disk 06 Write System Configuration USB Stick Dialog Hard Disk 07 Undo Last Written USB Stick Dialog Hard Disk 08 USB Stick Self Test 09 Select Menu of Card Reader Commands 10 Read System Configuration Dialog Hard Disk USB Stick 11 Read Calibration Data Dialog Hard Disk USB Stic...

Page 135: ...SB Stick Dialog Hard Disk 06 Write System Configuration USB Stick Dialog Hard Disk 07 Undo Last Written USB Stick Dialog Hard Disk 08 USB Stick Self Test 09 Select Menu of Card Reader Commands 10 Read System Configuration Dialog Hard Disk USB Stick 11 Read Calibration Data Dialog Hard Disk USB Stick 12 Read All Trends Dialog Hard Disk USB Stick 13 Read Screenshots Dialog Hard Disk USB Stick 14 Get...

Page 136: ...rd Dialog Hard Disk 04 Write Languages USB Stick Dialog Hard Disk 05 Write Calibration Data USB Stick Dialog Hard Disk 06 Write System Configuration USB Stick Dialog Hard Disk 07 Undo Last Written USB Stick Dialog Hard Disk 08 USB Stick Self Test 09 Select Menu of Card Reader Commands 10 Read System Configuration Dialog Hard Disk USB Stick 11 Read Calibration Data Dialog Hard Disk USB Stick 12 Rea...

Page 137: ...gust D D 30 Thursday h h 15 hours m m 34 minutes s s 12 seconds Field Service Utilities V2 00 Set000 CRC XXXX OK 01 Read Card Image Card USB Stick 02 Write Card Image USB Stick Card 03 Read Patient Diskette Diskette USB Stick 04 Write Patient Diskette to Card USB Stick Card 05 Read Patient Card Card USB Stick 06 Write Patient Card USB Stick Card 07 Remove All Patient Data BP move cursor up BP move...

Page 138: ...lowing message ABPS bioLogic RR Activation Card Image can not be written to card Field Service Utilities V2 00 Set000 CRC XXXX OK 01 Read Card Image Card USB Stick 02 Write Card Image USB Stick Card 03 Read Patient Diskette Diskette USB Stick 04 Write Patient Diskette to Card USB Stick Card 05 Read Patient Card Card USB Stick 06 Write Patient Card USB Stick Card 07 Remove All Patient Data BP move ...

Page 139: ...ice Utilities V2 00 Set000 CRC XXXX OK 01 Read Card Image Card USB Stick 02 Write Card Image USB Stick Card 03 Read Patient Diskette Diskette USB Stick 04 Write Patient Diskette to Card USB Stick Card 05 Read Patient Card Card USB Stick 06 Write Patient Card USB Stick Card 07 Remove All Patient Data BP move cursor up BP move cursor down AQ back to previous menu EQ execute 1 Press the BP hardware k...

Page 140: ...Read Card Image Card USB Stick 02 Write Card Image USB Stick Card 03 Read Patient Diskette Diskette USB Stick 04 Write Patient Diskette to Card USB Stick Card 05 Read Patient Card Card USB Stick 06 Write Patient Card USB Stick Card 07 Remove All Patient Data BP move cursor up BP move cursor down AQ back to previous menu EQ execute 1 Press the BP hardware key move cursor down and select 09 Select M...

Page 141: ...tient name is used Field Service Utilities V2 00 Set000 CRC XXXX OK 01 Read Card Image Card USB Stick 02 Write Card Image USB Stick Card 03 Read Patient Diskette Diskette USB Stick 04 Write Patient Diskette to Card USB Stick Card 05 Read Patient Card Card USB Stick 06 Write Patient Card USB Stick Card 07 Remove All Patient Data BP move cursor up BP move cursor down AQ back to previous menu EQ exec...

Page 142: ... CRC XXXX OK 01 Read Card Image Card USB Stick 02 Write Card Image USB Stick Card 03 Read Patient Diskette Diskette USB Stick 04 Write Patient Diskette to Card USB Stick Card 05 Read Patient Card Card USB Stick 06 Write Patient Card USB Stick Card 07 Remove All Patient Data BP move cursor up BP move cursor down AQ back to previous menu EQ execute 1 Press the BP hardware key move cursor down and se...

Page 143: ... remove them from the USB stick in one step by using the 07 Remove All Patient Data utility The utility will remove all the patient data from the FSU USB stick except the patient card images The utility requires two confirmations First confirmation Are you sure AQ exit from the utility EQ renewed query for confirmation Second confirmation Are you REALLY sure BP exit from the utility BP all patient...

Page 144: ...ck Are you sure AQ no EQ yes The Remove All Patient Data utility will delete all patient data from the FSU USB stick AQ No all patient data are not deleted exit from the utility EQ Yes all patient data are deleted 3 Press EQ if you are sure This will delete all patient data from the FSU USB stick USER 09_Card_06_Write_Patient_Card USER 09_Card_05_Read_Patient_Card USER 09_Card_04_Write Patient_Dis...

Page 145: ...tem_Configuration 09_Card_06_Write_Patient_Card 23532_V7_90 See the results in the subdirectories with the following path for the System Configuration file config xxu Read System Configuration USB USER 10_Read_System_Configuration Serial Number _ TLC Version config xxu Example USB USER 10_Read_System_Configuration 23532_V7_90 config xxu 2 3 5 3 2 Serial Number of the Dialog machine V 7 _ 9 0 TLC s...

Page 146: ...raun Avitum AG Dialog SW 9 xx End of Read System Configuration An input screen opens and the system configuration is read from the Dialog hard disk drive CFC to the USB stick The Read System Configuration menu automatically returns a few seconds to the main menu after End of Read System Configuration is displayed ...

Page 147: ...with the following path for the Calibration Data file calib dat xxu Read Calibration Data USB USER 11_Read_Calibration_Data Serial Number _ Main Version calib dat xxu Example USB USER 11_Read_Calibration_Data 23532_V7_59 calib dat xxu 2 3 5 3 2 Serial Number of the Dialog machine V 7 _ 5 9 Dialog main software version Field Service Utilities V2 00 SetMST CRC XXXX OK 01 Set System Version Number 02...

Page 148: ...mmdd B Braun Avitum AG Dialog SW 9 xx End of Read Calibration Data An input screen opens and the calibration data is read from the Dialog hard disk drive CFC to the USB stick The Read Calibration Data menu automatically returns a few seconds to the main menu after End of Read Calibration Data is displayed ...

Page 149: ...om the serial number SERNUM of the Dialog If the serial number is not set on the Dialog SERNUM is equal to DATE The subdirectory name is created from a date Format YYYY MM DD hh mm In case of TRENDS the date is the date of the trend start 12_Read_All_Trends BlueCat Removable Disk X FSU USB Stick DISKTYPE USER 05_Write_Calibration_Data 04_Write_Languages 06_Write_System_Configuration 09_Card_01_Rea...

Page 150: ...1 Read Calibration Data Dialog Hard Disk USB Stick 12 Read All Trends Dialog Hard Disk USB Stick 13 Read Screenshots Dialog Hard Disk USB Stick 14 Get Error ErrorDisk Dialog Hard Disk USB Stick BP move cursor up BP move cursor down AQ exit see Important Note EQ execute Important Note To prevent the corruption of USB stick before removing it please press AQ then follow the instructions on the scree...

Page 151: ...ormat YYYY MM DD hh mm 12_Read_All_Trends BlueCat Removable Disk X FSU USB Stick DISKTYPE USER 05_Write_Calibration_Data 04_Write_Languages 06_Write_System_Configuration 09_Card_01_Read_Card_Image 09_Card_02_Write_Card_Image 09_Card_03_Read_Patient_Diskette 09_Card_04_Write_Patient_Diskette_to_Card 09_Card_05_Read_Patient_Card 10_Read_System_Configuration 09_Card_06_Write_Patient_Card 11_Read_Cali...

Page 152: ...ard Disk USB Stick 11 Read Calibration Data Dialog Hard Disk USB Stick 12 Read All Trends Dialog Hard Disk USB Stick 13 Read Screenshots Dialog Hard Disk USB Stick 14 Get Error ErrorDisk Dialog Hard Disk USB Stick BP move cursor up BP move cursor down AQ exit see Important Note EQ execute Important Note To prevent the corruption of USB stick before removing it please press AQ then follow the instr...

Page 153: ...t set on the Dialog SERNUM is equal to DATE The subdirectory name is created from a date Format YYYY MM DD hh mm ss In case of ERRDISK the date is the date of the reading 12_Read_All_Trends BlueCat Removable Disk X FSU USB Stick DISKTYPE USER 05_Write_Calibration_Data 04_Write_Languages 06_Write_System_Configuration 09_Card_01_Read_Card_Image 09_Card_02_Write_Card_Image 09_Card_03_Read_Patient_Dis...

Page 154: ...Dialog Hard Disk USB Stick 11 Read Calibration Data Dialog Hard Disk USB Stick 12 Read All Trends Dialog Hard Disk USB Stick 13 Read Screenshots Dialog Hard Disk USB Stick 14 Get Error ErrorDisk Dialog Hard Disk USB Stick BP move cursor up BP move cursor down AQ exit see Important Note EQ execute Important Note To prevent the corruption of USB stick before removing it please press AQ then follow t...

Page 155: ...he next user input 3 6 12 Examination of Results Deletion of Subdirectories The SERNUM DATE Patient Name subdirectories and their contents including sub subdirectories can be deleted without any problem Initial Directories Do not delete the initial directories that exist on the USB stick before the first use Deletion makes the USB stick unusable After the next switch on a fatal error message is di...

Page 156: ...tops automatically in case of a self test error The corrupted USB stick must be exchanged before you continue with the FSU program The USB stick can be damaged permanently if the procedure to remove the USB stick is not observed Required CRC XXXX Self test ERROR USB stick is not usable SWITCH OFF the Dialog The following error message is displayed in case of a self test error Exchange the corrupte...

Page 157: ...t Value mS cm 14 0 Settings for BIC 1st Bicarbonate without NaCl BIC without NaCl Conversion Factor mS cm per mmol l 0 0950 Default Value mS cm 3 0 Acid Selection B Braun Acid 1 2nd Bicarbonate with NaCl BIC with NaCl Conversion Factor mS cm per mmol l 0 0950 Default Value mS cm 5 8 Acid Selection B Braun Acid 2 Setting for Acid 1st to 20th Concentrate Name B Braun Acid 1 20 Conversion Factor mS c...

Page 158: ...ml 21 53 Monoject 20 ml 19 83 Dispomed 30 ml 22 17 Fresenius HS 30 ml 22 20 Omnifix 10 ml 16 05 Omnifix 20 ml 19 80 Omnifix 30 ml 22 00 Unit HD HDF Online US Default Modified Rinsing Parameters Priming without Recirculation NO NO NO Filling BP Rate ml min 100 100 100 Filling BP Volume ml 700 700 500 Automatic Rinse Program after Self Tests YES YES YES User Message for BS Filled YES YES YES Rinsing...

Page 159: ... Thermal Time h min 00 30 00 30 00 30 Central Manual Chemical Inlet Flow ml min 250 250 250 Central Manual Chemical Inlet Time h min 00 05 00 05 00 05 Central Manual Chemical Rinsing Flow ml min 800 800 800 Central Manual Chemical Rinsing Time h min 00 30 00 30 00 30 Central Automatic Chemical Inlet Volume ml 260 260 260 Central Automatic Chemical Switch off for Retention without Automatic Switch ...

Page 160: ...r servicing only NO NO NO Automatic Preparation Start YES YES NO Data Validation with Touch Touch Enter Key UF Profile Editing in Treatment YES YES NO Manual Bypass Confirmation Window Enabled NO NO YES End of Therapy Sound Duration 100 100 100 Chopped Alarm Sound NO NO NO Suppression of Warning Sounds in Preparation NO NO NO Automatic Reinfusion Start at Entering End of Therapy YES YES NO DCI Dia...

Page 161: ...n at Haematocrite HK 0 25 inactive inactive active Position Setting for BICP KP and UFP 2 8 2 Unit Default US Default Modified BICP Parking 180 180 KP Parking 180 180 UFP Parking 180 180 UFP Positive Pressure Test 270 270 UFP Negative Pressure Test 90 90 BICLF and ENDLF Ratio 2 10 Unit Default US Default Modified BICLF Ratio 25 25 ENDLF Ratio 31 36 BICLF Cart Ratio 35 35 PV Alarm Window PA Low Lim...

Page 162: ...cid 50 Wednesday Night Morning 06 30 Chemical Long Citric Acid 50 Thursday Night Morning 06 30 Chemical Long Citric Acid 50 Friday Night Morning 06 30 Chemical Long Citric Acid 50 Saturday Night Morning Sunday Night Morning US Weekly Disinfection Program Time Method Disinfectant Time Method Disinfectant Monday Night Morning 06 30 Rinsing Tuesday Night Morning 06 30 Rinsing Wednesday Night Morning ...

Page 163: ...s 150 treatment and prior to exchange of filter with Tiutol KF and then citro thermal disinfection after exchange of filter Disinfection Configuration Data HDF Online Machine with Diacap Ultra Chemical Disinfection long or short Disinfectant Reaction Time Rinsing Temperature Conductivity Name Volume Long Short Time min max 20 Characters ml h min h min h min o C mS cm Citric Acid 50 130 0 15 0 15 0...

Page 164: ...OPS 15 500 0 189 246 285 0 0 800 0 0 0 0 0 0 Diacap LOPS 18 500 0 192 253 294 0 0 800 0 0 0 0 0 0 Diacap LOPS 20 500 0 194 258 302 0 0 800 0 0 0 0 0 0 Diacap HIPS 10 500 0 180 223 250 0 0 800 0 0 0 0 0 0 Diacap HIPS 12 500 0 186 238 271 0 0 800 0 0 0 0 0 0 Diacap HIPS 15 500 0 190 245 288 0 0 800 0 0 0 0 0 0 Diacap HIPS 18 500 0 192 250 292 0 0 800 0 0 0 0 0 0 Diacap HIPS 20 500 0 194 253 296 0 0 ...

Page 165: ... 3 8 2 3 Self Test 3 8 2 2 Check System Configuration Production Report and Set if Necessary 3 8 2 1 Install Software 1 Automatic Blood Pressure Measurement ABPM 2 Board Analog AB 3 Board Basic BB 4 Board Digital DB 5 Board Front Panel FPB 6 Board HDF Online HOB 7 Board Mother TLC 8 Board Optical Status Display OSD 9 Board Power Motors PBM 10 Board Power Valves PBV 11 Compact Flash Card CFC 12 Cou...

Page 166: ...at the tubings in the machine are not kinked or twisted after servicing e g if sub racks are pulled out and inserted again The tubing must not touch moving rotating components e g motors of gear pumps 3 8 2 1 Install Software 1 The software must be installed according to the description in the service manual 3 8 2 2 Check System Configuration Production Report and Set if Necessary The FSU USB stic...

Page 167: ...sts were performed successfully Simulation of Patient Simulation of Patient Simulation of Patient Simulation of Patient 4 Fill a 250 ml graduated cylinder with water and document exact value weight 5 Set the UF volume to 125 ml and a therapy time to 00 15 h 6 Insert the arterial and venous lines in the graduated cylinder 7 Set the blood pump so that no blood side alarms are activated 8 Start dialy...

Page 168: ...ent leakage current 3 8 2 8 Perform Disinfection after Repair 1 Select disinfection program 2 Select disinfection type and start disinfection depends on applied process and procedure in the dialysis centres see chapter disinfection in the instructions for use 3 8 2 9 Document the Executed Activities 1 The measures were executed correctly Fill in the execution protocol after service e g exchange of...

Page 169: ...tion 4 9 1 8 DBI Test or DSI Test or DCI Test 4 9 2 1 Test 1 1 Staff Call Alarms Power Off 4 9 2 5 1 5 Tubing Clamps 4 9 2 7 Test 1 7 Air Sensor SAD Red Sensor 4 9 2 8 1 8 Coupling Detectors 4 9 2 13 1 13 Balance Chamber Valves 4 9 2 14 1 14 Bypass and Disinfection Valves 4 9 2 19 1 19 Leak Test 4 9 2 23 Test 1 23 BIC Cartridge Valves and Coupling Detectors 4 9 2 25 1 25 HDF Online Valves and Dete...

Page 170: ... Operations 4 19 4 7 Treatment Support 4 20 4 7 1 System Configuration 4 21 4 7 1 1 Dialysate Side Parameters 4 21 4 7 1 2 Blood Side Parameters 4 25 4 7 1 3 Min Max Parameters 4 26 4 7 1 4 Arterial Bolus Parameters 4 29 4 7 1 5 Single Needle Parameters 4 30 4 7 1 6 Heparin Parameters 4 31 4 7 1 7 Rinsing Parameters 4 33 4 7 1 8 UF Parameters 4 35 4 7 1 9 HDF HF Online Parameters 4 38 4 7 1 10 Dis...

Page 171: ...4 72 4 8 1 12 Dialog Serial Interface DSI Test 4 73 4 8 2 Low Level Manual Test 4 74 4 8 2 1 Test 1 1 Staff Call Alarms and Power Off 4 75 4 8 2 2 Test 1 2 Blood Pump Arterial 4 76 4 8 2 3 Test 1 3 Blood Pump Venous 4 77 4 8 2 4 Test 1 4 Heparin Pump 4 78 4 8 2 5 Test 1 5 Tubing Clamps 4 79 4 8 2 6 Test 1 6 Pressure Sensors Blood Side 4 80 4 8 2 7 Test 1 7 Air Sensor SAD Red Sensor 4 81 4 8 2 8 Te...

Page 172: ...l Calibration Information 4 111 4 8 3 2 Select Low Level Manual Calibration 4 114 4 8 3 3 Calibration Pressure Sensors Blood Side PA PV PBE and PBS 4 115 4 8 3 4 Heparin Pump 4 118 4 8 3 5 Calibration Degassing Pressure Sensor PE 4 119 4 8 3 5 1 Calibration Degassing Pressure Sensor PE for Machines at High Altitudes of 1 000 m 4 123 4 8 3 6 Calibration Dialysate Outlet Pressure Sensor PDA 4 124 4 ...

Page 173: ...Limit 4 155 4 8 3 16 Calibration Flow Rate of BPA and BPV OSP 4 156 4 8 3 17 Infusion Density Substitution Pump 4 157 4 8 3 18 Stroke Value HDF Online Substitution Pump OSP 4 158 4 8 3 19 Level Regulation 4 159 4 8 3 20 Calibration Inlet Flow Pump Nonreturn Valve RVFPE 4 160 4 8 3 21 Calibration Dialysate Nonreturn Valve RVDA 4 162 4 8 3 22 Calibration Outlet Flow Pump Nonreturn Valve RVFPA 4 164 ...

Page 174: ...e program is activated in the Dialog If the TSM service program is activated the complete alarm system is disabled Therapy Mode After completion of all procedures switch back to the therapy mode digital board service switch S1 position 0 The TSM Main Menu TSM Technical Support and Maintenance is used for servicing the machine The TSM service program TSM Main Menu is started as follows 1 Switch off...

Page 175: ... in the Treatment Support menu All manual tests and calibrations can be performed in the Manual Test and Calibration menu All machine specific data and options are available in the Production Report menu The Operation Mode Report menu can be selected in the Service Report menu The total working time of the machine is displayed in the Working Time Counter window The total working time is stored on ...

Page 176: ... if the TSM service program is activated in the Dialog If the TSM service program is activated the complete alarm system is disabled Therapy Mode After completion of all procedures switch back to the therapy mode digital board service switch S1 position 0 The following steps must be taken to quit the service program and to re enter the therapy mode 1 Switch off machine 2 On digital board DB turn s...

Page 177: ...st 1 25 HDF Online Valves and Coupling Detectors Test 1 26 Option Battery Test 1 27 DFS Pressure Test of Therapy Test 1 29 Patient Leakage Current Test 1 28 Front Panel Board FPB LLS Test 1 30 SMPS MC Self Test Test 1 31 Level Regulation Test 1 15 Flow Pump FPA Balance Chamber and Air Separator Sensors Test 1 17 UF Pump Test 1 16 Pressure Water Part Test 1 20 Water Part Overview Test 1 22 HDF Test...

Page 178: ...CLOSED VDA_S OPEN CLOSED Valves Disinfection VZ OPEN CLOSED VD OPEN CLOSED VD_S OPEN CLOSED Blood Leak BL X XX BL_S X XX Ultrafiltration UFP XX rpm UFP_S XX rpm PDA XXX mmHg PDA_S XXX mmHg TMP XXX mmHg BIC Cartridge Holder BKUS OPEN CLOSED BKUS_S OPEN CLOSED VVB OPEN CLOSED VBICP OPEN CLOSED VBKO OPEN CLOSED VBKS OPEN CLOSED Valves Online VBE OPEN CLOSED VBE_S OPEN CLOSED VDFF OPEN CLOSED VDFF_S O...

Page 179: ...R Level Regulation Pump Level Regulation PPR START STOP Valves Level Regulation VBT_S OPEN CLOSED VPA_S OPEN CLOSED VPV_S OPEN CLOSED VPE_S OPEN CLOSED VPD_S OPEN CLOSED HDF HF Online HDF HF Volume HDF HF_V X X l HDF HF_V_S X X l BOLUS_VOL X ml BOLUS_VOL_S X ml Reed Sensor PSAUS OPEN CLOSED PSABF OPEN CLOSED FDFS OPEN CLOSED FHDFS OPEN CLOSED Remaining Filter Time DF XXX h HDF XXX h Remaining Dial...

Page 180: ...ion Selection DBI DBI Nexadia BSL NONE Baud Rate Baud Rate kBaud XX X DBI Status DBI active DBI not active Network Status BSL Connection BSL no Connection Patient Card ID XXXX XXX XXX Card Status X Nurse Selection Enabled YES NO Pin Code AT Nurse Selection YES NO Configuration YES NO Time Setting Server Date NONE Server Time NONE Dialog Date NONE Dialog Time NONE LLC ALARM 0000 0000 0000 0000 0000...

Page 181: ... dialysate side supervisor VDA VDE DF Remaining time for DF ENDLF End conductivity ENDLF_S End conductivity supervisor END RATIO End ratio END RATIO_S End ratio supervisor EP Degassing pump F E DFS Filter recognition DF filter sensor F E HDFS Filter recognition HD filter sensor FMS Substitution flow measurement FMS_S Substitution flow low measurement supervisor FPA Outlet flow pump FPE Inlet flow ...

Page 182: ... Substitution air detector not applicable SUBST Substitution not applicable SUBST_S Substitution supervisor not applicable SUBST_WV_S Substitution weight volume supervisor not applicable SUM INF Sum infusion not applicable TLC VER TLC version TMP Transmembrane pressure TSBIC Bicarbonate temperature sensor TSD Dialysate temperature sensor TSD_S Dialysate temperature sensor supervisor TSE Degassing ...

Page 183: ...rms are displayed in a hexadecimal format The corresponding bit alarms are shown in the LLC alarm window L L S A L A R M The low level supervisor alarms are displayed in a hexadecimal format The corresponding bit alarms are shown in the LLS alarm window L L C M E S S A G E The LLC messages are displayed in a hexadecimal format The corresponding bit messages are shown in the message window F R E E ...

Page 184: ...DDLE LOW TEMPERATURE TSE XX X TSHE XX X TSBIC XX X TSD XX X TSD_S XX X TSDE XX X VALVE VBP_S OPEN CLOSED BALANCE CHAMBER MSBK1 XXXXX MSBK2 XXXXX VABK1_S OPEN CLOSED VDABK1_S OPEN CLOSED VEBK1_S OPEN CLOSED VDEBK1_S OPEN CLOSED VABK2_S OPEN CLOSED VDABK2_S OPEN CLOSED VEBK2_S OPEN CLOSED VDEBK2_S OPEN CLOSED COUPLINGS BIC_SS OPEN CLOSED K_SS OPEN CLOSED SBS1 OPEN CLOSED SBS2 OPEN CLOSED BKUS OPEN C...

Page 185: ...ENDLF_S End conductivity supervisor EP Degassing pump FPA Outlet flow pump FPE Inlet flow pump Free Memory Free RAM memory DIMM SIMM H Heater HP_POS Heparin pump drive position HPKOLB Heparin pump plate sensor HPKRALLO Heparin pump claws K_SS Concentrate rinsing connector sensor KP Concentrate pump KP_FLOW Concentrate pump flow KP_FLOW_S Concentrate pump flow supervisor KP_S Concentrate pump super...

Page 186: ...ss valve supervisor VD Disinfection valve VD_S Disinfection valve supervisor VDA Dialyser outlet valve VDABK1 Dialyser outlet valve balance chamber 1 VDABK1_S Dialyser outlet valve balance chamber 1 supervisor VDABK2 Dialyser outlet valve balance chamber 2 VDABK2_S Dialyser outlet valve balance chamber 2 supervisor VDA S Dialyser outlet valve supervisor VDE Dialyser inlet valve VDEBK1 Dialyser inl...

Page 187: ...rd Disk Compact Flash Card Read Write Save Calibration Data Down Load Calibration Data The Field Service Utilities FSU can be used for all relevant service activities Details can be found in chapter 2 repair instructions 4 6 1 Hard Disk Read Write Save Calibration Data The calibration data must be saved to the compact flash card CFC hard disk drive by LLC LLS after every calibration Down Load Cali...

Page 188: ...ller Software TLC SW System Configuration displays the system configuration version number for the haemodialysis machine Low Level Controller Software LLC SW Low Level Controller Firmware LLC FW Low Level Supervisor Software LLS SW Low Level Supervisor Firmware LLS FW Automatic Blood Pressure Measurement ABPM firmware for the ABPM module is displayed Language Versions The installed languages are d...

Page 189: ...key in menu TSM Main Menu The following menu is opened Two sub menus can be selected in the Treatment Support menu System Configuration This is a special editor to set the configuration of the treatment mode e g limits default values The new settings are valid after the restart of the machine Trends and Trend Groups There are five trend groups which can be selected for the treatment program Every ...

Page 190: ... Acetate Mode Disabled Default Conductivity Mode Stand by Function is Available in Preparation Stand by after Self Test Maximum Stand by Time Selected Acetate only necessary if mmol l is selected Selected Bicarbonate Selected Acid only necessary if mmol l is selected Temperature Measurement unit Dialysate Flow Dialysate Temperature Conductivity Measurement Unit Make sure that the corresponding con...

Page 191: ...et the maximum duration of the stand by state Selected Acetate There are 10 acetate concentrate names and the conversion factors for the conversion of conductivity values for concentrate of sodium ions If necessary the name and the conversion factor mS cm per mmol l can be set for the selected acetate type 1 Click the ACET icon to activate the Selected Acetate menu The following menu is opened You...

Page 192: ... to activate the menu for BIC without NaCl BIC with NaCl BIC without NaCl The current bicarbonate type without NaCl can be selected Bicarbonate without NaCl 2 4 mS cm Activate BIC without NaCl by pressing a free section of the window 1 Click the BIC without NaCl window if necessary to edit the bicarbonate name 2 Click the Conversion window if necessary to change the conversion factor mS cm per mmo...

Page 193: ... mmol l can be entered if necessary for the different acetate concentrates 1 Click the BIC with NaCl window if necessary to edit the bicarbonate name 2 Click the Conversion window if necessary to change the conversion factor mS cm per mmol l 3 Click the Default Value window if necessary to change the value mS cm 4 Click the ACID icon if necessary to edit the following parameters Acid Concentrate N...

Page 194: ...the pressure at the end of the blood side BS pressure test via the main flow dialyser NO If the NO key is pressed The system does not perform a relief equalisation of the pressure at the end of the blood side BS pressure test venous tubing clamp SAKV opens and some fluid escapes from the venous line as before Default Blood Flow at End of Therapy You can preselect the blood flow which will be prese...

Page 195: ...ax Parameters menu with the MIN Max icon The following menu is opened The following parameters can be set in the Min Max Parameters menu Delta PA min Delta PA max Limit Maximum PBE Limit Delta PBE Limit Maximum TMP Limits Low High TMP Extended TMP Limit Range Key is Displayed in Treatment Select Extended TMP Limit Range Delta PA min You can set the lower relative alarm limit for the PA limit windo...

Page 196: ...rmed deactivated Minimum TMP Alarm Window The limit window is at least as large as predefined independent of the relative low and high limit The default is 20 mmHg and can be changed in the limits of 20 to 100 mmHg 3 Use the scroll bar until the following menu appears Extended TMP Limit Range Key is Displayed in Treatment The user can select the extended TMP range NO The Extended TMP Limit Range k...

Page 197: ... is activated an additional information is displayed treatment is not interrupted The absolute limit value is 100 mmHg Once the absolute TMP value is reached an alarm is activated an alarm tone is activated treatment is interrupted machine is switched to bypass In example A the min TMP alarm window 40 to 60 mmHg is smaller than the relative limits of 30 to 70 mmHg Thus the relative limits are vali...

Page 198: ... Bolus Parameters menu with the Arterial Bolus icon The following menu is opened The following parameters can be set in the Arterial Bolus Parameters menu Arterial Bolus Volume Arterial Bolus with SAKA Support Arterial Bolus Volume The volume for an arterial bolus can be set Arterial Bolus with SAKA Support The arterial tubing clamp SAKA can be used to support an arterial bolus in the Arterial Bol...

Page 199: ...x PV Single Needle Cross Over Control Pressures Control PA Control PV Single Needle Valve Single Needle SN Valve Limit Minimum PA The minimum limit of the arterial pressure PA can be set for the single needle valve mode Maximum Control Minimum PV The maximum lower venous control pressure can be set for the Single Needle Valve option For safety reasons it is necessary to limit the maximum value for...

Page 200: ...ey is selected i e the default is set to treatment start without heparin The heparin pump alarms are disabled NO The treatment is started with heparin if the NO key is selected i e the default is set to treatment start with heparin The heparin pump alarms are enabled Heparin Measurement Unit The measurement unit IE H or ml h can be selected for heparin Conversion Factor Heparin IE ml You can set t...

Page 201: ...pdf 110301 yymmdd B Braun Avitum AG Dialog SW 9 xx Selected Syringe The selected syringe type is used in therapy Heparin Pump Compact You can set the syringe name and the inner diameter of the syringe 3 Activate the Selected Syringe menu with the Selected Syringe icon The following menu is opened ...

Page 202: ...on key in menu Treatment Support The following menu is opened and displayed scroll with scroll bar 2 Activate the Rinsing Parameters menu with the Rinsing Parameters icon The following menu is displayed The following parameters can be set Priming without Recirculation Filling BP Rate Filling BP Volume Automatic Rinse Program after Self Tests User Message for BS Filled Rinsing Blood Flow Rinsing Di...

Page 203: ... pressed and the filling BP volume is completed Thus the level can be set Then the dialyser can be turned to fill the DF side If NO is Activated The filling of the dialyser is automatically started after the Filling BP Volume is finished Rinsing Blood Flow You can set the blood flow for rinsing After the self tests BPA delivers a longitudinal flow during rinsing This depends on the rinsing mode Lo...

Page 204: ...Limit Gross UF Rate vs Blood Flow Warning Limit UF Profile Editor Minimal UF Rate You can set the minimal UF rate UF Rate Compensation If YES is Activated If the Minimal UF Rate is active the UF rate is recalculated to reach the required UF volume Max Value of Upper Limit UF Rate You can set the maximum value of the upper limit for the UF rate Default Value of Upper Limit UF Rate You can set the d...

Page 205: ...py deactivated activated Warning in therapy if limit is exceeded activated deactivated Alarm in therapy if limit is exceeded activated activated Alarm and warning in therapy if limit is exceeded UF Profile Editor The UF profile can be edited in the UF Profile Editor Editing can be performed in the therapy mode and in the TSM service program Press the UF Profile Editor icon to open the UF Profile E...

Page 206: ...ofile No The profile selected with this key is displayed and can be modified Additionally to 10 standard profiles 20 further profiles can be activated displayed and modified Profile No 0 This is a constant 100 profile Profile No 1 to 9 These profiles are pre defined Profile No 10 A profile which was edited in therapy and stored to a chip card card reader option Profile No 11 to 30 These profiles c...

Page 207: ...wing parameters can be set HDF Substitution Volume HF Substitution Volume HDF Dialysate Flow for Postdilution HDF Dialysate Flow for Predilution HDF HF infusion bolus volume Post Predilution Selection HDF Substitution Volume The HDF substitution volume can be set HF Substitution Volume The HF substitution volume can be set HDF Dialysate Flow for Postdilution The HDF dialysate flow for postdilution...

Page 208: ...ion menu with the Disinfection Parameters icon The following menu is displayed 3 Scroll the menu with the scroll bar The following parameters can be set Disinfection after each Therapy Automatic Preparation Start after Disinfection Thermal Disinfection Chemical Disinfection Chemical Disinfection Short Central Thermal Disinfection Central Manual Chemical Disinfection Central Automatic Chemical Disi...

Page 209: ...nable the short chemical disinfection with the YES key in the disinfection program or disable with the NO key If you select the NO key the short chemical disinfection icon is not displayed in the disinfection program Central Thermal Disinfection The inlet feed line and the machine are disinfected with hot water if the central facility loop line is also disinfected with hot water 85o C Central Chem...

Page 210: ...n method is performed according to the preselected Weekday and Time parameters Monday Tuesday Sunday Night Moon Symbol Dialog switches off after disinfection is completed Day Sun Symbol Dialog does not switch off and remains in Rinsing Switch On Time Disinfection Method Disinfectants The table can also be modified by the user in the therapy disinfection mode Auto Switch On without Daily Confirmati...

Page 211: ...ction Time Long Short Rinsing Time Operating Temperature Minimum Conductivity Details can be found in Chapter 3 repair instructions Disinfection Configuration Data Central Thermal Central Chemical Rinsing The parameters for the water inlet system can be set in the menu Disinfection Configuration Data Central Thermal Central Chemical Rinsing Central Thermal Inlet Flow Time Central Manual Chemical I...

Page 212: ...flow diagram FPA UFP decrease the water level in the upline tank VB to the lower level sensor NSVB The upline tank VB approx 260 ml inlet volume is filled with disinfectant to the upper level sensor NSVB due to the water pressure at VVBE from the central water loop system Filling is repeated until the preselected volume is reached Retention time machine is switched off Rinsing via VB RVE VLA LA an...

Page 213: ...ime YES i e the automatic switch on of the machine is not performed The retention time of the disinfectant in the machine depends on the switch off time and from the manual switch on of the machine by the user Retention Time If NO was selected The retention time is enabled and can be selected If YES was selected The retention time is disabled and can not be selected The retention time must be 10 h...

Page 214: ...he filter type can be entered e g Diacap Ultra Therapy Number The number of therapies can be set for the DF HDF filters The following messages are displayed before Preparation after the life time data for therapy numbers filter operation time is expired one of the first three lines are selected displayed depending on the filter s which is are expired Check the DF Filter or Check the HDF Filter or ...

Page 215: ...rning for Saving Kt V Table Dialyser Filter Urea Clearance Data If Nexadia BSL is selected Only the first parameter point Default Target Kt V is displayed but Kt V is still active in Nexadia BSL If WAN BSL is selected No display Kt V is not active in WAN BSL i e empty screen Default Target Kt V The target value is the Kt V value at the end of a therapy The target is set by the user Urea Distributi...

Page 216: ... is smaller than the set target value a message is activated Kt V Table Manual INPUT Setting Clean Blood Volume Enabled If YES is Activated The ratio can be edited subsequently in therapy for adaptation to the calculated Kt V value Warning for Saving Kt V Table A warning message can be enabled for saving the Kt V table Dialyser Filter Urea Clearance Data The Kt V is approximately calculated via th...

Page 217: ...lt Setting for Treatment Mode Warning of Kt V Target Projected Deviation Warning for Saving Kt V Table Default Target Kt V The target value is the required Kt V value at the end of a therapy The target is set by the user Kt V Correction Mode For Kt V UV i e Adimea option Single Pool Equilibrated The Single Pool parameter or the Equilibrated parameter can be selected according to the requirements o...

Page 218: ...rance Appearing time Parameter Setting Window Disappearing Time You can set the automatic disappearing time for the Parameter Setting Window lower screen in therapy Screen Saver Appearance You can activate a screen saver with the YES key The actual image on the screen is then replaced by the screen saver according to the preset time The original image appears in case of an alarm or if the screen i...

Page 219: ...enu is opened and displayed scroll with scroll bar 2 Activate the Language Selection menu with the Language Selection icon 3 Select the English or German language or an additional available language 4 The following menu is displayed or if available additional languages If English is selected the therapy and TSM language is English If German is selected the therapy and TSM language is German If an ...

Page 220: ...ient s Parameters Delete Key Data If YES is Activated In therapy a delete key is displayed in the ABPM menu The measurement data can be deleted in the table If NO is Deactivated The measurement data is saved in the table until the end of therapy and can not be deleted Auto Start of Cyclic Reading from Patient Identification Media NO The cyclic blood pressure measurement must always be selected man...

Page 221: ...cted and activated in the Production Report menu The following parameters can be set Guide Line Mode Suggested SYS Systolic Lower Limit bioLogic RR Algorithm ID Guide Line Mode Press YES key to enable the Guide Line GL mode of the bioLogic RR Comfort option If NO is selected the bioLogic RR Comfort option is used without the guide line GL mode Suggested SYS Systolic Lower Limit If Guide Line Mode ...

Page 222: ...e Summer Time Setting menu with the Summer Time Setting icon The following menu is displayed The following parameters can be set Begin of summer time End of summer time Time difference Begin of Summer Time If necessary you can set the start of the summer time date and hour End of Summer Time If necessary you can set the end of the summer time date and hour Time Difference If necessary you can set ...

Page 223: ...ion Start Data Validation with UF Profile Editing in Treatment Manual Bypass Confirmation Window End of Therapy Sound Duration Chopped Alarm Sound Suppression of Warning Sounds in Preparation Automatic Reinfusion Start at Entering End of Treatment Click Sound If you activate the YES key a click sound is activated if a key or the touch screen is pressed Warning and Writing Saving Patient Parameters...

Page 224: ...g in Treatment The editing of the UF profiles can be performed in treatment Manual Bypass Confirmation Window The confirmation window for bypass can be enabled with YES Thus every bypass switching must be confirmed manually End of Therapy Sound Duration The duration of the sound can be reduced at the end of a therapy Chopped Alarm Sound Two different alarm tones can be selected NO Standard continu...

Page 225: ...tic User Logout Time min An automatic user logout time can be set and activated After the automatic logout the user has to log in again before he is able to confirm any messages medications or checklist entries Message Warning Time min A message warning time can be set and activated Thereby it is possible to inform users of any unconfirmed messages medications or checklist entries before the end o...

Page 226: ...ansition phase end of treatment start of disinfection The message is displayed according to the following conditions once if status is 5 of set condition every time if set condition is expired The following warning message is displayed Preventive Maintenance Recommended The set preventive maintenance interval is expired Please inform your service technician One of three modes can be selected to ca...

Page 227: ... an annual preventive maintenance and the replacement of the wear and tear parts from the preventive maintenance kit Elapsed WTC Working Time Counter A warning message is enabled if YES is selected and the set working time is elapsed Preventive Maintenance Accomplished Press the Preventive Maintenance Accomplished key and then the Save icon after the preventive maintenance was performed Consequent...

Page 228: ...sults can be displayed You can shift the time base in one minute increments with the left or right cursor The time is displayed in the Time Display window A specific time can be selected in the graphics with the time base Thus the corresponding events can be displayed Time Display You can position the time base on a certain treatment time The corresponding events can be displayed Selection of Tren...

Page 229: ...e The trend group with the red arrow can be selected 4 Activate the Trend Groups menu with the Trend Groups icon Edit Key Three treatment parameters can be selected for one group from a parameter list 5 Activate the Edit menu with the Edit icon 6 The treatment parameters in the six trend groups can be modified 7 The default parameters can be reset with the Set Defaults window ...

Page 230: ...libration key in the TSM Main Menu The following menu is opened 4 8 1 Top Level Manual Test and Calibration You can perform functional tests a touch screen calibration and the test of present options in the Top Level Manual Test and Calibration menu 1 Activate the TL Manual Test and Calibration menu with the TL Manual Test and Calibration key Buttons Lamps and Sounds Monitor Test Touch Screen Cali...

Page 231: ...B LEDs for signal lamps on optical status display boards OSDs The Click sound can be checked The Alarm sound can be checked The Chopped Alarm sound can be checked The ABPM Alarm sound can be checked The Warning sound can be checked The Therapy End 100 sound can be checked The Therapy End 50 sound can be checked Check key for blood pump Check stop stop key lamp for blood pump Check key for blood pu...

Page 232: ... 8 1 2 Monitor Test A table appears with all colours Every square contains an alphanumerical character with different character fonts The brightness and the contrast of the monitor can be checked with this test image 1 Activate the Monitor Test menu with the Monitor Test key in the TL Manual Test and Calibration menu The following menu is displayed ...

Page 233: ...ion point is defined 3 Tip the cross wires B The second calibration point is defined 4 Tip the cross wires C The third calibration point is defined The following message is displayed Calibration seems to be correct 5 Tip the cross wires D to check the calibration The following message is displayed if the calibration was successful Calibration OK The calibration data is stored The TL Manual Test an...

Page 234: ... OSD Green Parameter for green LED MIN 0 The minimum brightness digits for the green LEDs on the optical status display OSD boards can be set MAX 100 The maximum brightness digits for the green LEDs on the optical status display OSD boards can be set NIGHT The night brightness digits for the green LEDs on the optical status display OSD boards can be set DAY The day brightness digits for the green ...

Page 235: ...he option was selected activated in the Production Report menu 1 Activate the Card Reader and Card Check menu with the Card Reader and Card Check key in the TL Manual Test and Calibration menu The following menu is displayed Both card reader and chip card can be checked if a chip card is inserted in the card reader and the test is started with the OK key The chip card must be inserted with the con...

Page 236: ...es key in the TL Manual Test and Calibration menu The following menu is displayed Motherboard on Top Level Sub Rack The table displays all USB ports available on the motherboard with the corresponding USB port properties Port Index The USB ports 1 through 8 on the motherboard Ports 1 through 3 are internally assigned and can not be used for options Ports 4 through 8 can be chosen freely for option...

Page 237: ...ck PBS Reinfusion Limit Change Code Back to Therapy Selection End of Arterial Bolus End of Therapy Dialyser Draining No Valid DMQS Data Start of Disinfection More Windows Multi Window UF Volume and Max UF Rate Multi Window MW with Substitution Volume Multi Window MW with Single Needle Min Max Final Conductivity A parameter check is displayed as an example The supervisor window for the Min Max Fina...

Page 238: ...eads all executable files and creates a check value If it does not equal with the original check value a warning message is displayed 1 Activate the Test System Check menu with the Test System Check key in the TL Manual Test and Calibration menu The following menu is displayed 2 Press the key of the Hard Disk Check for the compact flash card to test the hard disk drive or Press the key of the Appl...

Page 239: ...PM and the execution procedure for the measurement inspection Pressure Comparison Test The P Test key activates and deactivates the pressure comparison test of the ABPM The P Test is used to compare the pressure value of the pressure sensor with a reference instrument A reference instrument accuracy 0 5 mmHg is required for the comparison test of the pressure sensor Inflation Time s The Test 1 key...

Page 240: ...nance menu A test plug A art no 7703473 is required to perform the DBI test 1 Connect the test plug A to the RS 232 port COM1 on the motherboard 2 Switch on machine 3 Open the DBI Maintenance menu with the DBI Maintenance key in the TL Manual Test and Calibration menu The following menu is displayed 4 Press the key to start test Note The DBI test can be repeated by pressing the key If the DBI test...

Page 241: ...performed Sensor Init TSD Sensor Calibration Check Wait for Bal Chamber Init Balance Chamber Init Rinsing Temperature Check Bubble Free Check Stopping Dialysate Flow Ready for Test Ready for Test If the test was successful Ready for Test is displayed Service Test Press Service Test to start the test for the UV sensor The single test steps are displayed in a window The following test steps are perf...

Page 242: ...ket of the DSI 2 Switch on machine 3 Activate the DSI Test menu with the Dialog Serial Interface DSI key in the TL Manual Test and Calibration menu The following menu is displayed Note The DSI test can be repeated by pressing the key If the DBI test is repeated the sent data pattern is different 1234567890 Test Transmission TXD RXD Test Transmit eXchange Data Received eXchange Data The TXD RXD tes...

Page 243: ...e Sensors Blood Side 1 7 Air Sensor Red Sensor 1 8 Coupling Detectors 1 9 Water Intake Upline Tank and Flow Pump FPE 1 10 Degassing and Heating 1 11 Dialysis Temperature 1 12 Concentrate Pumps and Conductivity 1 13 Balance Chamber Valves 1 14 Bypass and Disinfection Valves 1 15 Flow Pump FPA Balance Chamber and Air Separator 1 16 Pressure Water Part 1 17 UF Pump 1 18 Blood Leak 1 19 Leak Test 1 20...

Page 244: ...ntroller ON OFF shows whether the voltage was switched Blood Side Power OFF The low level supervisor can test the power off for the 24 V supply voltage with the B24OFF S signal for the blood side power off The feedback to the controller ON OFF shows whether the voltage was switched Remote Power OFF The REMOTE signal for the remote power off can be activated by the controller The machine is switche...

Page 245: ... and supervisor The direction of rotation is displayed by a direction of rotation symbol Green Correct direction of rotation Red Reverse direction of rotation Head Speed The head speed is displayed by the supervisor The direction of rotation for the roller is displayed by a direction of rotation symbol Green Correct direction of rotation Red Reverse direction of rotation Flow The controller and su...

Page 246: ...layed by a direction of rotation symbol Green Correct direction of rotation Red Reverse direction of rotation Head Speed The head speed is displayed by the supervisor The direction of rotation for the roller is displayed by a direction of rotation symbol Green Correct direction of rotation Red Reverse direction of rotation Flow The controller and supervisor display the calculated flow rate based o...

Page 247: ...HP Position The forward feed distance is displayed in mm only if the syringe is inserted and locked The counter is reset if the lock sensor is opened The distance is detected from the signal of the light barrier on the motor axle HP Syringe Sensor The sensor for the sensor plate of the syringe detects an inserted syringe Lock Sensor Sensor to open the clasp nut The clasp nut is assembled on the dr...

Page 248: ... Tubing Clamps menu with the Tubing Clamps key in the LL Manual Test menu The following menu is displayed 2 Check the functions with the appropriate keys Tubing Clamps SAKV and SAKA The venous tubing clamp SAKV and arterial tubing clamp SAKA can be closed and opened Thereby the switch function and leakage test pressure clamp gap time can be tested The closed clamp gap is set to 1 4 mm 0 1 mm ...

Page 249: ... with the appropriate keys You can skip directly to the calibration of the sensors by pressing the key Level Regulation Pump LRP PPR The pressure for the pressure sensors can be set with the Pressure Negative and Pressure Positive keys The pressures are increased or decreased via the level regulation pump diaphragm pump Pressure Sensors The pressure sensors PA PV and PBE are displayed PBS Value Ma...

Page 250: ... level test level KS 5 digits You can find the detailed description and procedure for the calibration of the SAD version 2 in the menu LL Manual Calibration Calibration 2 9 Safety Air Detector SAD SAD Trigger OFF The cyclic measurement of the controller can be checked with the SAD TRIGGER OFF key SAD Time Control The cyclic measurement is checked by the controller and must be detected by the super...

Page 251: ... menu with the Coupling key in the LL Manual Test menu The following menu is displayed 2 Check the functions of the reed contacts with the appropriate couplings You can check the actual status of the reed sensors Detectors BICSS Bicarbonate rinsing connection sensor KSS Concentrate rinsing connector sensor SBS1 Rinsing bridge connector sensor dialyser coupling SBS2 Rinsing bridge connector sensor ...

Page 252: ...of the upline tank VB is displayed on the screen by the level sensors NSVB_O high sensor and NSVB_U low sensor Flow Pump FPE If the upline tank is full the valve VVBE is closed automatically If the flow pump FPE is activated FPA is also switched on to allow an unrestricted flow through the balance chambers Emptying The degassing pump PE is permanently switched on to allow a circulation in both com...

Page 253: ...ressing the appropriate or key TSHE is calibrated together with TSE The components of the degassing and heating circuit can be tested step by step All balance chamber valves are switched so that one half of the balance chamber is open and the other side closed to position the membrane The flow pump FPE and FPA have the same speed and work in main flow If the speed of FPE is set the degassing pump ...

Page 254: ...of the temperature sensors TSBIC TSD TSD S TSDE by pressing the key The dialysate is heated up with the set heater power H The flow pumps FPE FPA work with the set speed The balance chambers are opened and the machine works in main flow The temperature must be controlled by the heater to a stable set point to test the temperature sensors If you open the circulation valve VZ a closed flow circuit i...

Page 255: ...e key You can set the pumps BICP KP flow pump FPE and the heater power H All balance chamber valves are open and the flow pump FPA works with the same speed as FPE The machine is in main flow The machine can suck in concentrate with the concentrate pumps BICP KP for the preparation of the conductivity to test the conductivity sensors BICLF ENDLF ENDLF S You can connect a measurement instrument at ...

Page 256: ...es key in the LL Manual Test menu The following menu is displayed 2 Check the functions with the appropriate keys You can activate a single valve or combined setting via the controller The actual condition is displayed by the supervisor The following valves can be activated Valves VDEBK1 2 Dialyser inlet valve 1 2 balance chamber VEBK1 2 Inlet valve 1 2 balance chamber VDABK1 2 Dialyser outlet val...

Page 257: ...th the Bypass and Disinfection Valves key in the LL Manual Test menu The following menu is displayed 2 Check the functions with the appropriate keys You can activate a single valve or combined setting via the controller The actual condition is displayed by the supervisor The following valves can be activated Valves VBP Bypass valve VDE Dialyser inlet valve VDA Dialyser outlet valve VD Disinfection...

Page 258: ...menu is displayed 2 Check the functions with the appropriate keys MSBK MSBK BK BK Fig Switch Point MSBK1 2 If the test initialisation is started the switching point of the membrane position sensor balance chambers MSBK1 2 are detected If the maximum stroke of MSBK1 2 is reached the balance chamber valves are automatically switched see figure Phase 1 FPE FPA BK Drain 8 8 Fig Filling Cycle Balance C...

Page 259: ...he balance chamber is delivered into the dialyser circuit The concentrate pump KP is set to a fixed speed of 20 rpm during this test Thereby a final conductivity ENDLF of 0 5 mS cm is obtained if concentrate is connected This conductivity is required to test the level sensors in the air separator LA If the lower level sensor LAFSU is activated the air separator valve VLA is opened and the balance ...

Page 260: ...he calibration of the pressure sensors PE and PDA by pressing the key The degassing pump EP can be set The degassing bypass valve VEB can be opened closed The pressure at the degassing pressure sensor PE can be set with the degassing pump EP and the degassing bypass valve VEB The pressure at the outlet dialysate pressure sensor PDA is set manually with a syringe at the dialyser couplings Pressure ...

Page 261: ...ed 2 Check the functions with the appropriate keys You can set the speed of the UF pump UFP The head speed and the calculated flow are displayed At the beginning of the test the balance chambers are initialised The flow pumps FPE FPA are activated to reach the inlet pressure for UFP set by the value of the throttle DDE Flow Detector Not applicable Stroke Value UFP The Stroke Value UFP should not b...

Page 262: ...couplings are connected to the rinsing bridge the flow pumps FPA FPE work in main flow If only one coupling is connected FPE is stopped The test solution can be drawn in by the second coupling via FPA The first calibration point must be performed with clean water from the water treatment system A function test and a calibration are performed for the blood leak detector If an actual value is out of...

Page 263: ...he LED Test is activated with the LED TEST OFF key The OFF key switches to the RED key as soon as the key is pressed The red LED is tested after 10 s The controller value for the switched off red LED must be as follows the supervisor value is uncritical red LED Actual Status Controller Blood Concentration 4 00 6 Press the LED TEST RED key to switch to the green LED The RED key switches to the GREE...

Page 264: ...rane leak proof test is performed after the second test step Start Pressure Positive If the test is activated for the dialysate circuit an automatic leakage test is performed The test is started with a positive test pressure and then followed by a negative test pressure If the test is started with a positive test pressure an additional test step is performed after the second test step This additio...

Page 265: ...test step a leak proof test of the membranes is performed The valves have the following position VDEBK VABK opened VDABK VEBK VLA closed Test Step 2a Note Test step 2a and 2b only for HDF online machines VLA Air separator valve closed VDFF DF filter valve closed VSB Substitution bypass valve closed VSAE Substitution connection inlet valve closed Test Step 2b VLA Air separator valve closed VDFF DF ...

Page 266: ...he deviation is 10 mmHg the next test step is performed Leak Test Heat Exchanger The following component is tested Heat Exchanger WT Manual Leakage Test Heat Exchanger WT a Rinse the flow circuit with water prior to the leakage test to prevent air bubbles in the test area b Close all valves in the Dialog switch off machine c Connect a manometer and a syringe filled with water to the water outlet d...

Page 267: ... the speed for the flow pump FPE FPA The heater power H can be set in The speed of the concentrate pumps BICP KP can be set manually After starting this menu the balance chamber is initialised Then the flow pump FPE is set to the same speed as FPA The balance chamber valves are switched automatically Main Flow The machine can be switched between main flow and bypass for servicing Main Flow Valves ...

Page 268: ...in the LL Manual Test menu The following menu is displayed 2 Check the functions with the appropriate keys You can drain the system After the emptying key is activated the drain procedure is started The actual value i e the fluid level of the upline tank VB is displayed by the level sensors NSVB Start the Emptying ON at least three times and manually clamp the bypass tubing to ensure a sufficient ...

Page 269: ...4 TSM Service Program 1 2 0 1 0 4 100 BA TE DE08C M KAY Dialog SW9xx_SM_Chapter 4 2 1_1_2010 doc pdf 110301 yymmdd B Braun Avitum AG Dialog SW 9 xx 4 8 2 22 Test 1 22 HDF Not applicable ...

Page 270: ...1 Activate the BIC Cartridge Valves and Coupling Detectors menu with the BIC Cartridge Valves and Coupling Detectors key in the LL Manual Test menu The following menu is displayed 2 Check the functions with the appropriate keys Valves VVB VBICP VBKO VBKS The valves VVB VBICP VBKO and VBKS can be switched either separately or together Detectors BKUS BKUS_S The status of the reed sensor OPEN CLOSED ...

Page 271: ...k the functions with the appropriate keys You can check the function of the HDF online substitution pump OSP BPV and the additional valves Online Substitution Pump OSP BPV The function of the HDF online substitution pump OSP BPV can be checked Valves VBE VDFF VSB VSAE VSAA The flow path through both filters DF and HDF can be set via the valves Before operation in main flow the DF filter inlet must...

Page 272: ...ves Valves VBE VDFF VSB VSAE VSAA You can either activate or deactivate a single valve with the Desired Setting icon or all valves VBE VDFF VSB VSAE VSAA with the Common Setting icon Thus the feedback from the LLS can be checked Detectors PSAUSS substitution port outlet sensor The status of the additional coupling sensor PSAUS can be checked PSABFS substitution port drain sensor The status of the ...

Page 273: ...herapy Thus indicating to the power supply that the battery operation can be enabled in the case of a power breakdown In all other operating modes with the exception of therapy the Akku Enable battery enable AKKU_EN signal is set to OFF i e the machine is switched off in case of a power breakdown 1 Battery charged charge LED off i e Akku OK battery OK ON 2 Set Akku Enable battery enable to ON 3 Di...

Page 274: ...est menu The following menu is displayed 2 Check the functions with the appropriate keys Start Key You can activate the DFS pressure test with the Start key from the self test in Preparation Stop Key The test run can be terminated with the Stop key The key jumps back to Start in case of an error or at the end of the pressure test Test Code The test codes for LLC and LLS are displayed for all test ...

Page 275: ...om the red LEDs to the supervisor LLS Alarm Sound Loudspeaker Frequency If you press the Alarm Sound key the loudspeaker is switched on and checked with a feedback Loudspeaker Frequency ON from the loudspeaker to the supervisor LLS If the loudspeaker is not connected the Loudspeaker Frequency stays OFF Test Blood Pump Keys Blood Pump Key Press the key on the front panel board FPB and wait for swit...

Page 276: ...ter entering the set point value default max conductivity setting Heater can be switched on and off manually automatic switch off at 60 C Possibility to switch from Main Flow to Bypass default main flow Set point can be set for the speed of the blood pump default 0 Display of the conductivity and temperature DF flow between 500 600 ml min depending on pump Conductivity The conductivity can be acti...

Page 277: ...ler SMPS MC can be tested with the self test functions in this menu The relays K3 K4 are deactivated during all self tests The self tests are described in detail on the next page 110 Service Mode DIR 111 Buzzer 112 Battery Note 112 Battery is performed only if the battery option is present 113 EEPROM 114 Hardware Watchdog Note This window appears if the Test 114 was performed The safety switch off...

Page 278: ...if connected check whether battery is charged sufficiently OK Battery present and charged sufficiently not OK Battery not present or not charged sufficiently if not OK Warning is generated Therapy still possible 113 EEPROM Microcontroller of the SMPS MC checks the EEPROM memory EEPROM currently not used 114 Hardware watchdog WD In TSM service program only A simulated microcontroller failure tests ...

Page 279: ...s VPE VPD VPU VPV VPA and VBT are all assembled on the level regulation module All valves can be activated and tested The manometer connectors must be opened for the test Actual Status Supervisor LRP PPR OFF ON The supervisor must detect correctly the current status of the level regulation pump LRP PPR Desired Setting OFF ON The level regulation pump LRP PPR can be switched on and off Slow Fast Th...

Page 280: ...constant set Conductivity accuracy 0 1 mS cm Conductivity resolution 0 01 mS cm Balance Measurement range 200 g accuracy 0 5 g Manometer For PE and PDA Accuracy Class 0 5 For DMV RVFPA RVFPE DDE and RVDA Accuracy Class 1 0 Flow Meter 4 of final value 1 1 l min approx 44 ml min Hardware Keys Various keys software keys and hardware keys are used during calibration The hardware keys on the front pane...

Page 281: ...bration Low Level Manual Calibration Calibration 2 1 Pressure Sensors Blood Side Function of the Software Keys and Icons The function of the software keys and icons are as follows Press the HELP key to see the help information of the menu A single sensor can be selected for calibration with the Calibration key A lower calibration window is opened see second figure A combined sensor calibration can...

Page 282: ...e must be in the permissible limits e g 100 to 500 mmHg The entered value can be cancelled and the window is closed The entered value can be confirmed with the OK key and the window is closed The calibration point with the entered calibration value can be confirmed and the calibration value is saved The sensor values must be checked in therapy mode service overview after calibration 0 0 0 1 0 0 1 ...

Page 283: ...nual Test Calibration key in the TSM Main Menu The following menu is displayed 2 Activate the LL Manual Calibration menu with the LL Manual Calibration key in the Manual Test and Calibration menu The following menu is displayed The following low level calibrations can be selected 2 1 Pressure Sensors Blood Side 2 2 Heparin Pump not applicable 2 3 Pressure Sensors Water Side 2 4 Degassing Temperatu...

Page 284: ...bined PA arterial pressure sensor PV venous pressure sensor PBE blood inlet pressure sensor PBS blood control pressure sensor After a calibration compare the pressure sensor values in the test menu The sensor values are displayed in digits see conversion table PV PA PBE PBS HP BPV BPA SAKA SAKV SG SAD RDV V A C mS cm o mmHg Fig Single Needle Version 1 Activate the LL Manual Calibration menu with t...

Page 285: ... PBE or PBS A calibration window is opened if the key is selected Press the key to enter a reference value A keypad is opened if the key is selected Pay attention to the negative or positive sign during the enter of the reference value Pressure measurement instrument e g HDM 99 or equivalent Syringe Stopcock system with lines 770203A or tubing tubing clamp 3 Connect the pressure measurement instru...

Page 286: ...key PA PV PBE PBS Calibration Point 500 mmHg 12 Connect syringe and build up a pressure of 500 mmHg 10 mmHg and clamp the tube 13 Press key 14 Enter the stable value from the pressure measurement instrument as reference value Wait until digits are stable 15 Confirm with the key Note The calibration data is saved only after the bit sequence 0 1 0 for detailed information see 4 8 3 1 General Calibra...

Page 287: ...4 TSM Service Program 1 2 0 1 0 4 118 BA TE DE08W M KAY Dialog SW9xx_SM_Chapter 4 3 1_1_2010 doc pdf 110301 yymmdd B Braun Avitum AG Dialog SW 9 xx 4 8 3 4 Heparin Pump Not applicable ...

Page 288: ...Position the manometer at the same level see A in bottom figure as the degassing pressure sensor PE Keep the extra tubings as short as possible for calibration Wait until Dialog has reached working temperature You can calibrate the degassing pressure sensor PE Build up the negative pressure in the degassing circuit with a syringe EK DMV VVBE TSE VVB VBKO DBK T RVBO VBKS TSBIC VBICP SKBS RVDA VLA H...

Page 289: ...V VVBE WT H NSVB WAB PE EP VZ TSE TSHE DMV VVBE FEP Fig Original Tubing Water Sub Rack rear view Fig Original Tubing Water Sub Rack front view EP VEB VZ DMV VVBE WT H NSVB WAB PE A Fig Water Sub Rack with Loop In for Manometer at PE and Tubing Clamp at VEB rear view EP VZ TSE TSHE DMV VVBE FEP Fig Water Sub Rack with Tubing Clamp between FEP and EP front view ...

Page 290: ... The calibration is described with a manometer The measurement unit mmHg or mbar can be selected for calibration Conversion Factor mmHg to mbar Conversion Factor 1 3332 Example 100 mmHg approx 130 mbar 400 mmHg approx 530 mbar Manometer or pressure measurement instrument Syringe Y piece Tubing and tubing clamps 1 Activate the LL Manual Calibration menu with the LL Manual Calibration key in the Man...

Page 291: ... a negative pressure of reading on manometer display 400 mmHg 10 mmHg 530 mbar 13 mbar 9 Press key 10 Enter the stable value from the manometer as reference value Wait until digits are stable 11 Confirm with key PE Calibration Point 100 mmHg 130 mbar 12 Use syringe and create a negative pressure of reading on manometer display 100 mmHg 10 mmHg 130 mbar 13 mbar 13 Press key 14 Enter the stable valu...

Page 292: ...bing at filter degassing pump FEP 2 Clamp tubing between degassing bypass valve VEB and degassing pressure sensor PE and pull off tubing from the degassing pressure sensor PE 3 Connect a manometer and a syringe to the PE sensor using a Y piece and extra tubing PE Calibration Point 400 mmHg 530 mbar 4 Press the Degassing Pressure PE key 5 Use syringe and create a negative pressure e g at 1 000 m al...

Page 293: ...let pressure sensor PDA see figure A Keep the extra tubings as short as possible for calibration Wait until Dialog has reached working temperature You can calibrate the dialysate outlet pressure sensor PDA Build up the negative or positive pressure in the dialysate circuit with a syringe Pay attention to the position of VDA it must be closed or the tubing must be clamped manually A SB2 SB1 V A VBP...

Page 294: ...r and connection tubing are at the same level as the dialysate outlet pressure sensor PDA The calibration for the dialysate outlet pressure sensor PDA is performed with a three point calibration 400 mmHg 533 mbar 0 mmHg 0 mbar and 400 mmHg 533 mbar The calibration can be performed either with a manometer or a pressure measurement instrument The calibration is described with a manometer A measureme...

Page 295: ...Manometer or pressure measurement instrument Syringe Y piece Tubing and tubing clamp 1 Activate the LL Manual Calibration menu with the LL Manual Calibration key in the Manual Test and Calibration menu 2 Activate the Pressure Sensors Water Side menu by pressing on the line Calibration 2 3 Pressure Sensors Water Side The following menu is displayed ...

Page 296: ...int 9 Use a syringe to create a negative pressure of reading on manometer display 400 mmHg 10 mmHg 530 mbar 13 mbar 10 Press key 11 Enter the stable value from the manometer as reference value Wait until digits are stable 12 Confirm with the key PDA Calibration Point 0 mmHg 0 mbar 13 Open syringe to atmosphere for 0 mmHg 0 mbar calibration 14 Press key 15 Enter the value 0 from the manometer as re...

Page 297: ...or TSHE are calibrated together The following calibration points are used TSE TSHE 30 C 40 C 85 C EK DM V VVBE TSE PE TSHE VVB VBKO DBK T A D T RVBO VBKS TSBIC VBICP SKBS RVDA VLA H NSVB VB W T FEP W AB EP VEB TSH T 8 EK DMV VVBE PE TSHE TSHE VVB VBKO DBK T A D T T RVBO VBKS H NSVB VB WT FEP WB EP TSH T 8 Measurement Instrument SKBS C mS cm o ml min VEB TSE Fig Temperature Circulation Fig Loop In ...

Page 298: ...ion the heater inlet temperature sensor TSHE on the water sub rack next to TSE see previous page 4 Connect the adapter set between the heater inlet temperature sensor TSHE and water block WAB Note Pay attention to correct flow direction of temperature sensor TSHE 5 Connect temperature measurement instrument to adapter set 6 Set degassing pump EP to 1800 rpm 7 Press TSE TSHE key TSE TSHE Calibratio...

Page 299: ...mperature value of 85 o C 2 o C is displayed at the temperature measurement instrument Wait until temperature is stable i e 0 1 o C for at least 10 s 17 Press key 18 Enter the stable value from the temperature measurement instrument 19 Confirm with the key 20 Confirm and store complete calibration procedure with key Note The calibration data is saved only after the bit sequence 0 1 0 for detailed ...

Page 300: ...rature oscillation range 1 digit 0 1 o C displayed value of Dialog over 10 s i e the temperature should be constant over a time period of 10 s to be considered stable Measurement of the Temperature and the Conductivity The measurement sensor for temperature and conductivity of the measurement instrument is connected between FPE and the inlet to the balance chamber see figure Measurement of the Flo...

Page 301: ...BK1 VEBK2 VDEBK2 VDABK1 VABK2 VDEBK1 VEBK1 FPE Fig Original Tubing Rinsing Bridge with TSDE Fig Original Tubing UF Sub Rack with FBK1 BL VDE VD PDA Y1 TSDE FBK2 FBK1 FPE blue red Measurement Sensor Measurement Instrument C mS cm o ml min D blue red Fig Tubing Rinsing Bridge with Removed TSDE Fig UF Sub Rack with TSDE in Line with TSBIC TSD TSD S on DF Sub Rack for Calibration ...

Page 302: ...e following menu is displayed Measurement instrument e g HDM 99 or equivalent Adapter set coupling tubing dialyser couplings 3 Remove TSDE from rinsing bridge and connect at the outlet of FPE tubing going to FBK1 Note Pay attention to correct flow direction of temperature sensor TSDE 4 Connect measurement instrument between TSDE and FBK1 5 Connect dialyser couplings to flow meter 6 Increase slowly...

Page 303: ... required for the calibration of the conductivity 13 Press key Wait until digits are stable 14 Enter the stable value from the temperature measurement instrument as reference value 15 Confirm with key Calibration Point 50 o C 16 Increase slowly heater power until a stable temperature value of 50 o C 2 o C is displayed at the temperature measurement instrument Note Pay attention to the maximum fluc...

Page 304: ...centrate 1 225 BIC 32 775 l Deionised Water Component Concentration mmol l Max Oscillation Range Sodium 138 0 Potassium 2 2 Calcium 1 5 0 5 Magnesium 0 5 0 5 Chlorine 109 3 Acetate 3 1 Bicarbonate 32 1 Glucose 0 g l 1 g l Osmolarity 292 mOsm l 5 mOsm l The following B Braun acid concentrates can be used e g SW376A SW163A SW 196A SW127A SW93A SW102A SW380A SW95A SW139A SW381A SW178A SW393A SW195A I...

Page 305: ...mperature and conductivity of the measurement instrument is connected between FPE and the inlet to the balance chamber at FBK1 see figure Measurement of the Flow Connect the dialyser couplings to the flow sensor D BICLF TSBIC RVFPE FPE RVK RVB BICP 8 T KP ENDLF S ENDLF TSD TSD S blue red VEBK1 2 T T Measurement Sensor Measurement Instrument C mS cm o ml min FBK1 blue red Fig Dialysate Preparation ...

Page 306: ...ensor deionised water is mixed with the respective acid concentrate i e real bicarbonate concentrate is not used see table 1 There is no cyclic switching of the balance chambers during the conductivity calibration Thus a continuous flow is accomplished which is necessary for the calibration The following valves are opened VEBK2 VDEBK2 and VABK1 VDABK1 Pay attention that air bubbles do not build up...

Page 307: ... and the temperature at the measurement instrument A calibration solution with a ratio of approx 1 4 is necessary for the 3 mS cm and 5 8 mS cm calibration i e 1 l acid concentrate 4 l RO reverse osmosis water If acid concentrate is not available a calibration solution with acetate can be used The ratio is approx 1 4 5 i e 1 l acetate 4 5 l RO reverse osmosis water BICLF Calibration Point 3 mS cm ...

Page 308: ...urement instrument Note Pay attention to the deviation range for the conductivity and the temperature at the measurement instrument 23 Press key L LS STAT US 00000 00 0 LL C STATU S 00000000 000000 00 In LLC Status Window only Calibration data out of range 8 0 0 1 0 0 1 0 Wait until digits are stable 24 Enter the stable value from the measurement instrument as reference value 25 Confirm with key N...

Page 309: ...ialyser couplings are connected to the rinsing bridge the flow pumps FPA FPE work in main flow If only one coupling is connected FPE is stopped The reference solution can be drawn in by the red coupling via FPA VBP FBK2 LAFS VLA VDA LA BL PDA FPA 8 VDE TSDE T SB2 SB1 FVD SBS2 SBS1 LVD VD M blue red Fig Rinsing Bridge with Blood Leak Detector BL VBP FBK2 LAFS VLA VDA LA BL PDA FPA 8 VDE TSDE T SB2 ...

Page 310: ...menu by pressing on the line Calibration 2 7 Blood Leak The following menu is displayed Close front and rear door for the function test and calibration to prevent light irradiation on the sensor Leakages Air and micro bubbles can lead to incorrect measurement values in the measurement line and can cause fluctuation of the current value If air is visible check the complete system for leaks in menu ...

Page 311: ... 0 5 ml min at haematocrite HK 0 45 The alarm limit is set to 0 5 ml min at a haematocrite of 0 45 i e a blood leak detector alarm is activated if the alarm limit is exceeded AAMI Limit 0 35 ml min at haematocrite HK 0 25 The alarm limit is set to 0 35 ml min at a haematocrite of 0 25 AAMI standard i e a blood leak detector alarm is activated if the alarm limit is exceeded Please Note The same blo...

Page 312: ...f limits 5 The LED test is activated with the LAMP TEST OFF key The OFF key switches to the RED key as soon as the key is pressed The red LED is tested after 10 s The controller value for the switched off red LED must be as follows the supervisor value is uncritical red LED Actual Status Controller Blood Concentration 4 00 6 Press the LAMP TEST RED key to switch to the green LED The RED key switch...

Page 313: ...e rinsing bridge 2 Prepare 1 reference solution i e Dilute the flask of 2 ml of red dye with 2 litre deionised RO water The water should have at least 30 o C for an accurate calibration Mix the reference solution thoroughly 4 8 3 10 3 1 Turbidity Calibration with Water 3 Press key The calibration window is opened 4 Set FPA slowly to zero 5 Press the key to activate the first calibration point of t...

Page 314: ...or the controller and supervisor must be in the following limits Actual Status Controller Actual Status Supervisor Blood Concentration 0 1 to 0 1 0 1 to 0 1 4 8 3 10 4 2 Check 1 Blood Concentration 14 Set FPA slowly to zero 15 Carefully disconnect red dialyser coupling 16 Carefully immerge red dialyser coupling into reference solution 17 Set FPA slowly to 1000 rpm and draw in remaining reference s...

Page 315: ...FP is set to a defined initial position reed sensor hall sensor position Thus the accuracy during the calibration of UFP is improved because UFP runs back to the initial position at the end of calibration Thus complete revolutions are counted 1 Activate the LL Manual Calibration menu with the LL Manual Calibration key in the Manual Test and Calibration menu 2 Activate the Flow of BICP KP and UF Pu...

Page 316: ...ge tubing into a container with approx 200 ml demineralised water 2 Press the UF Pump key to prime the tubings Wait a few seconds to fully prime the tubings 3 Press again the UF Pump key to stop the UFP The UFP will rotate back into its initial position 4 Press key 5 Remove the filled tubing carefully from the measuring cylinder measure the weight and note value 6 Replace the tubing carefully in t...

Page 317: ... used for DFS pressure test UFP Negative Pressure Test 90 4 8 3 11 4 Stroke Value of BICP KP and UFP The sub menu 2 8 1 Stroke Value of BICP KP and UFP can be selected from the menus 1 17 UF Pump or 2 8 Calibration Flow of BICP KP and UFP The stroke values µl head rotation can be entered directly if the exact values are known for the bicarbonate pump BICP and the concentrate pump The stroke value ...

Page 318: ...is displayed after the test level is entered 1 Activate the LL Manual Calibration menu with the LL Manual Calibration key in the Manual Test and Calibration menu 2 Activate the Safety Air Detector SAD menu by pressing on the line Calibration 2 9 Safety Air Detector SAD The following menu is displayed Fig Excerpt from SAD Board with KS Label e g KS 49 The value for the calibration level is marked o...

Page 319: ...ng settings must be displayed SAD LEVEL 15 Desired Setting SAD TEST NO AIR Controller Supervisor RDV NO BLOOD Controller Supervisor 3 Press SAD TEST key Desired Setting The following settings must be displayed SAD LEVEL KS 5 Desired Setting see previous page SAD TEST TEST Desired Setting SAD TEST AIR Controller Supervisor 4 Press the SAD TEST key Desired Setting to terminate the test The following...

Page 320: ...must be adapted to each machine to meet the customer specific requirements ENDLF Ratio for Acid Concentrate with Ratio 1 44 The ENDLF ratio should be set to 38 if an acid concentrate is used with a ratio of 1 44 The acetate dialysis must be disabled because an acetate dialysis is not possible with this setting Treatment Support System Configuration Dialysate Side Parameters Acetate Mode Disabled Y...

Page 321: ... limit is lower than 31 A c e t a t e M o d e L o w e r L i m i t E N D L F R A T I O 3 1 Setting Range ENDLF Ratio 14 mS cm Setting Range BICLF Ratio 3 mS cm Acetate 10 to 50 Concentrate Pump KP Suction Rod red BICP is deactivated in acetate mode The BICLF Ratio and ENDLF ratio limits can be modified in the given limits These limits were determined and set to meet the general requirements The Dia...

Page 322: ...troller 25 key default value 25 12 Confirm and save the entered value with the Calibration key To prevent alarms during therapy in bicarbonate mode the value of the ENDLF Ratio must be less than the set ENDLF Ratio e g 31 To prevent alarms during therapy in acetate mode the value of the ENDLF Ratio must be more than the set ENDLF Ratio e g 31 13 If necessary select ENDLF Ratio Desired Setting Cont...

Page 323: ...4 TSM Service Program 1 2 0 1 0 4 154 BA TE DE08W M KAY Dialog SW9xx_SM_Chapter 4 3 1_1_2010 doc pdf 110301 yymmdd B Braun Avitum AG Dialog SW 9 xx 4 8 3 14 Calibration Load Cell Not applicable ...

Page 324: ...e alarm limits of the PV monitoring for therapy PV Low Limit Position You can set the low limit position and window values for the alarm limits of the PV monitoring for therapy For all Limit Settings PA and PV PV Absolute Low Limit If any setting values are changed these must be in agreement with the user because any value can be used as a possible indication for bleeding e g if the venous access ...

Page 325: ...tion menu with the LL Manual Calibration key in the Manual Test and Calibration menu 2 Activate the Flow of BPA and BPV OSP menu by pressing on the line Calibration 2 13 Flow of BPA and BPV OSP The following menu is displayed Tube Constant 1 Press the Tube Constant key to activate the menu Calibration 2 13 1 Tube Constants of BPA and BPV The following menu is displayed The following tube constants...

Page 326: ...TSM Service Program 1 2 0 1 0 4 157 BA TE DE08W M KAY Dialog SW9xx_SM_Chapter 4 3 1_1_2010 doc pdf 110301 yymmdd B Braun Avitum AG Dialog SW 9 xx 4 8 3 17 Infusion Density Substitution Pump Not applicable ...

Page 327: ...ion Pump OSP 1 Activate the LL Manual Calibration menu with the LL Manual Calibration key in the Manual Test and Calibration menu 2 Activate the HDF Online Substitution Pump OSP menu by pressing on the line Calibration 2 15 HDF Online Substitution Pump OSP The following menu is displayed Stroke Value HDF Online Substitution Pump OSP The stroke value must be set to 8300 for pump head 8 x 12 ...

Page 328: ... key in the Manual Test and Calibration menu 2 Activate the Level Regulation menu by pressing on the line Calibration 2 16 Level regulation The following menu is displayed Level Regulation The speed of the level regulation pump LRP PPR can be set for the slow mode and for the fast mode The settings are see default table in chapter 3 60 for the slow mode 100 for the fast mode The default settings s...

Page 329: ...110301 yymmdd B Braun Avitum AG Dialog SW 9 xx 4 8 3 20 Calibration Inlet Flow Pump Nonreturn Valve RVFPE You can calibrate the inlet flow pump nonreturn valve RVFPE Fig Calibration RVFPE Loop In Point Fig UF Sub Rack with FBK1 Fig DF Sub Rack with RVFPE FBK1 KP UFP RVFPE Loop In Point for Calibration ...

Page 330: ... the nonreturn valve during calibration 1 Connect manometer and flow meter between flow pump FPE and FBK1 2 Select Test 1 20 Water Part Overview in TSM 3 Increase slowly the speed of FPA until a flow of 500 ml min is reached 4 Set temperature TSD to 37 o C and wait until temperature is reached 5 Clamp tubing between manometer and FBK1 6 Loosen lock nut on RVFPE adjustment screw 7 Set a pressure of...

Page 331: ...tion Dialysate Nonreturn Valve RVDA You can calibrate the dialysate nonreturn valve RVDA DDE FBK2 FBK1 RVDA VABK2 VDABK2 VABK1 VDABK1 BK2 BK1 VEBK2 VDEBK2 VEBK1 VDEBK1 MSBK2 MSBK1 VZ RVFPE FPE 8 Loop In Point for Calibration Fig Calibration RVDA Loop In Point Fig UF Sub Rack with FBK1 Fig Water Sub Rack with RVDA FBK1 EP FEP RVDA Loop In Point for Calibration WAB ...

Page 332: ...during calibration 1 Remove lower front cover 2 Connect manometer and flow meter between flow pump FPE and FBK1 3 Select Test 1 20 Water Part Overview in TSM 4 Increase slowly the speed of FPA until a flow of 500 ml min is reached 5 Set temperature TSD to 37 o C and wait until temperature is reached 6 Loosen lock nut on RVDA adjustment screw 7 Set a pressure of 300 mmHg 400 mbar HDF online 375 mmH...

Page 333: ...hat the manometer and connection tubing are at the same level as the nonreturn valve during calibration 1 Connect manometer and flow meter between flow pump FPA and FBK2 2 Immerge both dialyser couplings into a vessel filled with warm water 30 to 40 C Thus uncontrolled pressure conditions are prevented 3 Select Test 1 20 Water Part Overview in TSM 4 Increase slowly the speed of FPA until a flow of...

Page 334: ...n Point Fig UF Sub Rack with DDE Manometer 0 to 4 bar art no 770135A or equivalent Flow meter art no 7700857 or equivalent Allen key3 mm Size 7 spanner Please ensure that the manometer and connection tubing are at the same level as the throttle during calibration 1 Connect manometer and flow meter between VDEBK1 2 and dialysate inlet throttle DDE 2 Immerge both dialysate couplings into a vessel fi...

Page 335: ...ilter and the tubings going to the DF filter must be free of air before the DDE can be adjusted Therefore the machine must be switched into Bypass for a few minutes to purge the air Switch off the bypass for the calibration of DDE as it has to be done in mainflow 6 Loosen lock nut on DDE adjustment screw 7 Set a pressure of 300 mmHg 400 mbar with the adjustment screw of DDE 300 mmHg 37 mmHg 400 mb...

Page 336: ... Avitum AG Dialog SW 9 xx 4 8 3 24 Calibration Pressure Reducer Valve DMV You can calibrate the pressure reducer valve DMV EK DMV VVBE TSE PE TSHE VVB VBKO DBK T A D T RVBO VBKS TSBIC VBICP SKBS RVDA VLA H NSVB VB WT FEP WAB EP VEB TSH T 8 Fig Calibration DMV Fig Water Sub Rack with DMV Locking Screw for Manometer DMV VVBE ...

Page 337: ...cking screw from DMV and screw in the manometer if necessary use teflon tape to prevent leakages 4 Connect water tubing and open the water tap 5 Open the following menus in the TSM service program Manual Test and Calibration LL Manual Test and 1 9 Water Inlet Upline Tank and Flow Pump FPE 6 Set FPE to approx 1400 rpm approx 1200 ml min and open VVBE the level in the upline tank must be controlled ...

Page 338: ... 4 1 5 art no 7702493 1 Remove cap C e g use a sharp knife to lift out 2 Close the respective tubing clamp in Manual Test and Calibration LL Manual Test Test 1 5 Tubing Clamps Fig Tubing Clamp SAKV SG Fig Tubing Clamp SAKA Set gap G to 1 4 mm with 1 4 mm template 3 Loosen screw F 4 Push 1 4 mm template between clamp D and eccentric cam E 5 Rotate eccentric cam E until 1 4 mm is set 6 Tighten again...

Page 339: ...the arterial tubing clamp SAKA Soft stoppers art no 34570675 1 Open front door 2 Check the soft stoppers A on the V stopper stopper B Replace if soft stoppers show any damages tears ruptures brittleness SAKV SG You can check the o rings C on the V stopper stopper D of the venous tubing clamp currentless closed SAKV SG O ring 7 x 1 5 art no 34570624 3 Check the o rings C on the V stopper stopper D ...

Page 340: ...isassembled and assembled again on the disinfection valve rinsing bridge Thus the correct operation of VD is guaranteed i e switching from the air line to the disinfection line In basic position the disinfection valve VD is open to the air line i e disinfectants can not be drawn in 1 Open front door of Dialog 2 Pull off the connector A from the disinfection valve board 3 Disassemble servomotor B 4...

Page 341: ...r D The bow G not visible is seated in the groove F of the eccentric axle 7 Plug in connector to disinfection valve board matching with the motor 8 Check function of the disinfection valve position tag C in light barrier D B Servomotor C Position tag D Light barrier E Bevel on eccentric axle F groove G Bow only partly visible is seated in the eccentric groove H Control disc I Rinsing bridge B C D ...

Page 342: ...der DCI Data Communication Interface K t V K t V UV Adimea HCT Crit Line interface ABPM Automatic Blood Pressure Measurement If the ABPM option is assembled in the machine or the option is retrofitted it must be selected and saved to activate the option bioLogic RR Automatic Blood Pressure Stabilisation The bioLogic RR icon is displayed after the installation software was installed for the bioLogi...

Page 343: ... for the installed software firmware are displayed Top Level Controller Software TLC SW System Configuration displays the system configuration version number for the haemodialysis machine Low Level Controller Software LLC SW Low Level Controller Firmware LLC FW Low Level Supervisor Software LLS SW Low Level Supervisor Firmware LLS FW Automatic Blood Pressure Measurement ABPM firmware for the ABPM ...

Page 344: ...saved for HDF online machines Battery If the emergency supply battery option is assembled or the option is retrofitted it must be selected and saved to activate the option Networking Dialog B Braun Avitum AG Hersteller SN VA REF V Hz IP 21 0123 50 60 230 710xxx 2500 10xxxx 34209 Melsungen Germany Not to be used in presence of flammable anaesthetic gases Note Enter the serial number see SN on type ...

Page 345: ...3 1_1_2010 doc pdf 110301 yymmdd B Braun Avitum AG Dialog SW 9 xx 4 10 Service Reports The Operation Mode Report can be selected in the Service Reports menu Operation Mode Report The switching from therapy mode to TSM mode and back to the therapy mode is documented with date and time ...

Page 346: ...witch S1 position 2 Software The software is installed in the software mode digital board service switch S1 position 3 Therapy Mode After completion of all procedures switch back to the therapy mode digital board service switch S1 position 0 Calibration Only perform a calibration after the Dialog has reached working temperature and the machine was disinfected and decalcified You should save the ca...

Page 347: ...W 9 xx Table of Contents Page 5 1 Check List for Technical Safety Inspection and Preventive Maintenance 5 3 5 1 1 Measurement Circuits for the Measurement of the Electrical Safety According to EN 62353 60601 1 5 7 5 2 Inspection Protocol for Automatic Blood Pressure Measurement ABPM together with the Dialog 5 8 5 2 1 Execution Procedure for Measurement Inspection ABPM 5 9 ...

Page 348: ...ged M 2 4 O rings at suction rod exchanged M 2 5 Balance chamber no visible leakages S 2 6 Check tight seat and damages of mains supply power supply cord strain relief potential equalisation cable staff call data lines if present and connectors M 2 7 Tubing connectors clamps and couplings internal external are assembled correctly M 2 8 Membranes o rings and tubings at the dialyser couplings exchan...

Page 349: ... summer winter time TSM Treatment Support System Configuration if applicable in this country 3 Function Inspection Document Measurement Values S 3 1 Blood Pump Check function moveability noise rating 3 1 1 Check roller one way bearing clean and lubricate shaft slightly if necessary 3 1 2 Alarm cover switch S 3 2 Single Needle Pump Option present 3 2 1 Check function moveability noise rating 3 2 2 ...

Page 350: ...value mA S 4 3 Patient Leakage Current All water connections and data lines must be connected during the check see figure 3 of the patient leakage current 10 µA DC Under normal conditions at dialyser coupling conductivity at 13 15 mS cm µA 10 µA AC Under normal conditions at dialyser coupling conductivity at 13 15 mS cm µA 5 Setting into Service According to Instructions for Use S 5 1 Applied Acce...

Page 351: ...ce or repair New labelling must be performed by responsible organisation user Results of Test and Evaluation 0 no deficiencies 1 minor deficiencies 2 deficiencies requiring repair 2 1 0 Comments The technical safety inspection technical safety inspection with preventive maintenance was passed Next Inspection Date The technical safety inspection technical safety inspection with preventive maintenan...

Page 352: ...Applied part MD Measuring device M Residual current meter with frequency response as MD Resistance measurement equipment Part of enclosure not protectively earthed Connection to accessible conductive parts Table 1 Legend of Abbreviations and Symbols L N PE MP AP Fig 1 Protective Earth Resistance Protective Earth Resistance Test current 200 mA The test current must be measured in both directions MP...

Page 353: ...tors OK No damages which could affect the function or the safety incl tubing and cuff OK 2 Limits of Error of the Pressure Indication Admit a static pressure to the machine Pressure mmHg Measurement Values Dialog Reference Deviation mmHg 290 200 100 50 0 The permissible tolerance for each measurement is ABPM Module 3 mmHg OK 3 Air Leakage Initial Pressure mmHg Final Pressure mmHg Air Leakage mmHg ...

Page 354: ...s of Error of the Pressure Indication Measurement according to EN 1060 1 1995 and EN 1060 3 1997 500 ml Reference Instrument Measurement Chamber 50 ml Syringe Pressure Tube 1 2 3 4 ABPM Stopcock System 50ml Fig Inspection Set up for Compliance of Error Limits of the Measurement Display 1 Connect all components according to figure set stopcock system according to figure 2 Switch on Dialog in TSM se...

Page 355: ...played after the time has elapsed The Initial Pressure Final Pressure and Leakage are displayed in the ABPM Maintenance menu point 4 Pressure drop ABPM module 18 mmHg To Point 4 Rapid Exhaust 500 ml Reference Instrument Measurement Chamber 50 ml Syringe Pressure Tube 1 2 3 4 ABPM Stopcock System 50ml Fig Inspection Set up for Rapid Exhaust 1 Press button Wait until a pressure build up of approx 29...

Page 356: ...g Diagram Front Door Single Pump 6 8 6 2 3 Wiring Diagram Front Door Double Pump 6 9 6 2 4 Wiring Diagram Front Door HDF Online 6 10 6 2 5 Wiring DiagramWiring Diagram Housing 6 11 6 2 3 Colour Coding Solenoid Valves 6 12 6 2 3 1 Solenoid Valves UF Sub Rack 6 12 6 2 3 2 Solenoid Valves Water Sub Rack 6 12 6 3 Tubing Diagrams 6 13 6 3 1 Tubing Diagram Housing 6 13 6 3 2 Tubing Diagram UF Sub Rack 6...

Page 357: ... Dialyser Inlet throttle Dialysate nonreturn valve Flow pump outlet nonreturn valve Flow pump inlet nonreturn valve RVB RVK DBK Bicarbonate nonreturn valve Concentrate nonreturn valve Throttle BIC cartridge BVA KVA Bicarbonate supply connection Concentrate supply connection 8 EP FPA FPE Degassing pump Outlet flow pump Inlet flow pump BK1 BK2 MSBK1 MSBK2 Balance chamber 1 Balance chamber 2 Membrane...

Page 358: ...e chamber valve 2 Dialyser inlet valve Dialyser inlet balance chamber valve 1 Dialyser inlet balance chamber valve 2 Inlet balance chamber valve 1 Inlet balance chamber valve 2 Air separator valve Upline tank inlet valve Circulation valve VEB Degassing bypass valve SPA Rinsing adapter RVB RVBO RVBU PEV BIC nonreturn valve Top BIC nonreturn valve Bottom BIC nonreturn valve Sample valve PA PBE PBS P...

Page 359: ... BK1 VEBK2 VDEBK2 VEBK1 VDEBK1 MSBK2 MSBK1 LA UFP ENDLF S SS BIC KSS SBS2 SBS1 ENDLF BICLF TSBIC TSD RVFPE BL FPE RVK PDA FPA TSD S Water Sub Rack DF Sub Rack UF Sub Rack Balance Chamber DMV VVBE TSE TSH H NSVB TSHE EP RVB A B BICP Rinsing Bridge T T 8 T Dialyser 8 Dialysate Flow 1 Dialysate Flow 2 Dialysate Air Concentrate Bicarbonate Water Blood Arterial Blood Venous Disinfectant Housing Central...

Page 360: ...EBK2 VEBK1 VDEBK1 MSBK2 MSBK1 VDE LA UFP ENDLF S SS BIC KSS SBS2 SBS1 ENDLF BICLF TSBIC TSD RVFPE BL FPE PDA FPA TSD S VBKS Rear Door Water Sub Rack DF Sub Rack UF Sub Rack Balance Chamber DMV VVBE TSE H NSVB TSHE VVB VBKO VBICP FBIC Rinsing Bridge RVBO DBK RVBU SPA BKUS T T 8 T Dialyser Dialysate Flow 1 Dialysate Flow 2 Dialysate Air Concentrate Bicarbonate Water Blood Arterial Blood Venous Disin...

Page 361: ...EBK1 MSBK2 MSBK1 VDE LA UFP SBS2 SBS1 BICLF TSBIC RVFPE BL FPE PDA FPA KP VBKS Front Door Rear Door Water Sub Rack DF Sub Rack TSE VBICP Rinsing Bridge RVBO DBK RVBU SPA BKUS A D 8 T Dialyser FD LVD VD M UF Sub Rack Balance Chamber T 8 TSHE VBKO T VVB FBIC SS BIC KSS DMV VVBE H NSVB VB WT ENDLF S ENDLF TSD TSD S T T Dialysate Flow 1 Dialysate Flow 2 Dialysate Air Concentrate Bicarbonate Water Bloo...

Page 362: ...ms Dialog 6 2 1 Legend Wiring Diagram Symbol Description 2 Cable connection from basic board to front door Single pump Double pump HDF online 3 Cable connection from basic board to front door Single pump Double pump HDF online 8 Cable connection from basic board to front door Double pump HDF online 9 Cable connection from basic board to front door Double pump HDF online ...

Page 363: ...A TE DE08C M KAY Dialog SW9xx_sm_Chapter 6_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 6 2 2 Wiring Diagram Front Door Single Pump SAKV 27 Cover 16 39 603 601 38 26 604 39 DZ DR 10 19 Heparin pump SAD BPA LR Motor LR PA PV PBE S 2 3 ...

Page 364: ... DE08C M KAY Dialog SW9xx_sm_Chapter 6_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 6 2 3 Wiring Diagram Front Door Double Pump 42 28 16 16 41 DZ DR 27 27 10 19 PA PV PBE PBS Motor LR SAKV SAKA LR BPV BPA SAD Heparin pump S Cover 2 8 3 9 ...

Page 365: ...DE08C M KAY Dialog SW9xx_sm_Chapter 6_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 6 2 4 Wiring Diagram Front Door HDF Online 97 16 16 16 16 10 19 P S A B F S Heparin pump SAD BPA BPV LR SAKA SAKV P S A U S S Motor LR PA PV PBE PBS S 3 9 8 ...

Page 366: ...ps J UM PE R J B AT C M O S N o rm al C M O S 1 2 C le ar C M OS 2 3 JU M PE R JU M PE R W rite Protect JC FSET1 1 2 D isa ble w rite protect 2 4 u DO C 2 3 E na ble w rite pro te ct 4 6 C FC FPB LSS LP T COM 3 ABPM COM 2 DIABUS H2 AKKU LED2 PWR TIB FPB T T T T T T Option D CI RS23 2 PC Loudspeaker Interface M FC M ains Sw itch O ption Staff Call Fan O ption C rit Line Interface DSI Rinsing Bridge...

Page 367: ...ce Chamber VABK1 VDABK2 VDEBK2 VDABK1 VDEBK1 VLA VDA VBE VSB VABK2 VEBK1 MSBK1 MSBK2 LAFS VEBK2 VBP VDFF rd wh gn wh gn gn vi vi gr gr br br bl bl wh bk wh bk gr wh gn wh br rd bl wh gr bl bk wh wh rd 6 2 3 2 Solenoid Valves Water Sub Rack VVBE VZ VEB VBKO VBICP VVB TSE H TSHE VBKS PE NSVB T T Water Block Option BIC bk black bl blue br brown gn green gr grey rd red vi violet wh white ye yellow bk ...

Page 368: ...Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 2 9x3 WAB VZ VEB FEP RVDA VVBE DMV BL VDA VLA VBP Rinsing Bridge VDE TSDE FBK1 VD PDA FPA FPE KP UFP BICP ENDLF BICLF red blue EP PE SNP6 SNP4 T Reduction SNP6 SNP6 SNP6 Y3 Y1 SNP1 5 SNP1 5 SNP4 DF Sub Rack Water Sub Rack UF Sub Rack Rinsing Chambers Concentrate Suction Rods Water Sub Rack RVDA FEP DMV EP H WT T...

Page 369: ... Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 SNP6 SNP6 SNP6 SNP6 SNP6 SNP6 SNP6 SNP6 3x SNP6 3x SNP6 2x SNP6 SNP6 SNP6 3x SNP6 BL Top RVDA Y Tubing Connector 8 mm Y Tubing Connector 8 mm Y Tubing Connector 8 mm Y Tubing Connector 8 mm Y Tubing Connector 8 mm FPA U...

Page 370: ... 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Return Valve Silicone Tubing 2 9x3 Y Tubing Connector 8 mm Y Tubing Connector 8 mm Silicone Tubing 5x3 SNP6 SNP4 T Reduction from WA Block to TSHE WA Block from LA to FBK1 UF to T Reduction UF Sub Rack T Reduction on UF Sub Rack from WA Block to BIC Suction Rod to Concentrate Suction Rod to TSHE VEB WA Block to LA...

Page 371: ...ing 6x1 75 red Silicone Tubing 5x3 Silicone Tubing 5x3 Silicone Tubing 5x3 Silicone Tubing 8x2 Silicone Tubing 5x3 Silicone Tubing 5x3 Silicone Tubing 5x3 Silicone Tubing 5x3 Silicone Tubing 5x3 Silicone Tubing 5x3 from T Reduction Water Inlet Water Inlet Water Inlet from Piston Pump Rinsing to DF Processing from VLA to Concentrate Suctions Rods EP RVDA WA Block H WT VEB NSVB EP EP VEB VZ VZ VZ PE...

Page 372: ...ne Tubing 5x3 Silicone Tubing 2 9x3 Silicone Tubing 2 9x3 Silicone Tubing 2 9x3 Silicone Tubing 2 9x3 Silicone Tubing 2 9x3 Silicone Tubing 2x3 Silicone Tubing 5x3 Silicone Tubing 5x3 Silicone Tubing 5x3 Silicone Tubing 5x3 DBK TSE VBKS VBICP RVDA VBKO VVB RVB Disposable Filter SNP1 5 SNP6 SNP6 SNP6 SNP1 5 SNP4 SNP6 SNP4 Reduction Piece Y Tubing Connector 4 6 4 Y Tubing Connector 8 mm DBK DF Block...

Page 373: ...oncentrate Suction Rods Rinsing Bridge VBKS VBKS VBKS VBKO VBICP VEB VVB BICP KP UFP VBP VEBK2 VABK1 VDEBK2 VDEBK1 HFB VDFF VDA VEBK1 VDABK2 red blue Silicone Tubing 6x1 75 red Single Ear Clamp 13 3 Silicone Tubing 5x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 2 9x3 Silicone Tubing 2 9...

Page 374: ...ing Connector 8 mm Y Tubing Connector 8 mm Y Tubing Connector 8 mm Y Tubing Connector 8 mm Y Tubing Connector 8 mm Y Tubing Connector 8 mm Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x3 Silicone Tubing 6x1 75 Silicone Tubing 6x1 75 SNP6 3x SNP6 3x...

Page 375: ... via the representative of the respective country for the ability to supply refurbished spare parts The condition and the version of the defective spare parts must allow a qualified refurbishment Backward Compatibility of Spare Parts New spare parts always have article numbers with numeric characters and are backward compatible unless otherwise specified in the spare parts list If a spare part is ...

Page 376: ...ies according to local disposal guidelines or send back to B Braun Avitum AG free of charge Cleaning and Disinfection of Spare Parts Used in Dialog Machines All spare parts sent by the customer to the B Braun representative for repair complaint refurbishment technical analysis or warranty must be cleaned and disinfected exception boards Spare parts considerably contaminated damaged or not disinfec...

Page 377: ...mps 7 15 7 5 UF Sub Rack 7 16 7 5 1 Balance Chamber 2 7 17 7 5 2 Air Separator Assembly Group 7 18 7 6 Top Level Sub Rack 7 19 7 6 1 LX800 Motherboard 7 20 7 6 2 Settings for TFT Display CFC 7 21 7 7 Rear Door 7 22 7 7 1 Mains Cord 7 24 7 7 1 1 Connection Mains Cord to SMPS MC 7 27 7 7 2 Compatibility Table for Boards 7 28 7 7 3 Switch Mode Power Supply Microcontroller SMPS MC 7 29 7 7 3 1 Compati...

Page 378: ... Calibration Equipment and Tools 7 48 7 12 Service Kits 7 50 7 13 Software 7 51 7 13 1 Compatibility Table Software 7 52 7 14 Miscellaneous 7 53 7 16 Staff Call Option 7 55 7 17 Bicarbonate Cartridge Holder Option 7 56 7 17 1 Bicarbonate Cartridge Holder 7 56 7 17 2 Solenoid Valves and Throttle 7 57 7 18 HDF Online Option 7 58 7 18 1 Substitution Port 7 59 7 18 2 UF Sub Rack HDF Online 7 60 7 18 3...

Page 379: ... KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx Page 7 20 Emergency Power Supply Option 7 66 7 20 1 Battery Sub Rack 7 67 7 21 Nexadia WAN BSL Option 7 68 7 22 Card Reader Option 7 69 7 23 Adimea Option Option 7 70 ...

Page 380: ...xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 1 Sub Racks 1 Top level sub rack see paragraph 7 6 for single parts 2 UF sub rack see paragraph 7 5 for single parts 3 DF sub rack see paragraph 7 4 for single parts 4 Water sub rack see paragraph 7 3 for single parts 1 1 1 4 4 4 ...

Page 381: ...ve 2 2 way connector flange DPP 4 34560289 1 Solenoid valve 2 2 way connector connector DPP Notes for Solenoid Valve 3451902C Self Locking Nut A Do not readjust the self locking nut A because the nut is assembled with a defined torque 1 3 Nm 10 The position of the magnet coil can be adapted to the assembly location i e the coil can be carefully turned B or C without loosening the self locking nut ...

Page 382: ...on 2 for EP only is shown without motor cover 1 34770950 20 O ring 8 0 x 1 6 2 34560386 1 Solenoid valve 2 2 way with bypass 3 34561315 1 Water block without lid 4 34561323 1 Lid for waterblock 5 3456021A 1 Heater element 120 V 2x900 W incl two seals 5 3456020A 1 Heater element 240 V 2x900 W incl two seals 6 34560459 1 Level sensor complete with float ball 7 34560246 1 Float ball incl o ring 8 345...

Page 383: ...oc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx EP VEB VZ PE DMV VVBE H WT NSVB WAB 6 7 5 2 1 11 13 14 Water Sub Rack 11 34561242 1 Pressure sensor 11 34773762 10 O ring 9 25 x 1 78 12 34516069 1 Throttle 0 4 bar 13 34517243 1 Tubing connector 7 x 1 8 stainless steel 14 34560289 1 Solenoid valve 2 2 way connector connector DPP ...

Page 384: ...E08C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 3 1 Gear Pump for EP 1a 34560718 1 Motor for gear pump SW 1 7 4 1b 34560319 1 Gear pump Micropump version 2 with magnet without motor Micropump Version 2 for EP only see A in figure A 1a 1b ...

Page 385: ...010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx FPE FPA 1 2 3 RVB BICLF ENDLF RVK TSDS RVFPE BICP UFP KP 7 4 DF Sub Rack 1 Gear pumps see separate figure for single parts paragraph 7 4 1 2 DF block see separate figure for single parts paragraph 7 4 1 3 Piston pumps see separate figure for single parts paragraph 7 4 2 ...

Page 386: ...nsor 3 34561021 1 Bicarbonate conductivity sensor version 2 with temperature sensor 4a 34770925 5 Plug 4b 34770852 5 O ring 11 1 x 1 6 4c 34771050 10 Pressure spring 500 mmHg 4d 34772928 3 Centre disc 4e 34771085 5 Seal 5a 34570373 10 Plug long 5b 3451614B 1 Temperature sensor without connector 5c 3477104A 10 O ring 8 3 x 2 4 6 Piston pumps see paragraph 7 4 2 7 34514988 1 Return valve incl 2 x tu...

Page 387: ...Dialog SW 9 xx DF Block 4a 34770925 5 Plug 4b 34770852 5 O ring 11 1 x 1 6 4c 34771050 10 Pressure spring 500 mmHg 4d 34772928 3 Centre disc 4e 34771085 5 Seal 5a 34570373 10 Plug long 5b 3451614B 1 Temperature sensor without connector 5c 3477104A 10 O ring 8 3 x 2 4 5a 5b 5c TSBIC TSD FPE FPA BICP UFP KP RVB RVK BICLF ENDLF 1a b 1a b 2 4b 10 3 4 6 6 6 5 5 4a 4e 4c 4d 4b ...

Page 388: ... KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 4 1 1 Gear Pump for FPE FPA 1a 34560718 1 Motor for gear pump SW 1 7 4 1b 34515330 1 Gear pump Micropump version 1 with magnet without motor Micropump Version 2 for FPA FPE only see B in figure B 1a 1b ...

Page 389: ...iston pump for UF BICP KP piston pump Return valve additionally necessary for standard UF piston pump 2 34519246 1 Reed sensor complete 3 34514988 1 Return valve incl 2 x tubing clamps 2 x cable ties return valve RV necessary for standard UFP 4 34560556 1 Motor for piston pump 5 34560572 1 Bell joint for piston pump 6 34560602 1 Pump body for piston pump 7703848 1 Assembly jig motor piston pump re...

Page 390: ... DE08C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx VDA VEBK1 VEBK2 VABK1 VDABK1 VDABK2 VABK2 VDEBK1 VDEBK2 LA BK1 2 VLA VBP RVFPA DDE 1 2 7 5 UF Sub Rack 1 Air separator complete see separate figure 2 Balance chamber 2 see separate figure ...

Page 391: ... connector flange 1 34770852 5 O ring 11 1 x 1 6 2 3451665A 2 Membrane position sensor board exchange as pair only 3 3451906C 1 Solenoid valve 2 2 way manuf AKM only connector connector 4 34560270 1 Solenoid valve 2 2 way connector flange DPP 5 6 7 see next page 8 3451909A 1 Coil 8 34770976 10 O ring 15 6 x 1 78 9 3451897A 1 Repair kit balance chamber for complete replacement of both membranes inc...

Page 392: ...raun Avitum AG Dialog SW 9 xx 7 5 2 Air Separator Assembly Group 4 34560270 1 Solenoid valve 2 2 way connector flange DPP 4 7 34770852 5 O ring 11 1 x 1 6 5 3451727B 1 Throttle 0 4 bar 5 6 34570683 10 O ring 4 47 x 1 78 6 3451664B 1 Throttle 1 3 bar 7 3451916A 5 Tubing connector 8 x 1 8 plastic VLA LA 5 6 DDE VBP 4 RVFPA 7 VLA VBP LA RVFPA DDE 4 7 5 6 180 o ...

Page 393: ...560882 1 Compact flash card 1 GB see 7 6 1 4 34560726 1 Basic board 5 34560769 1 Power board valves 6 34560740 1 Digital board 7 34560866 1 HDF online board 8 34560750 1 Power board Motors 9 34560734 1 Analog board 10 34561277 1 Temperature switch assemble temperature switch on TL sub rack with heat sink paste Motherboard Power Board Valves Power Board Motors HDF Board Online Analog Board Basic Bo...

Page 394: ...alog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 1 2 3 Motherboard CFC 7 6 1 LX800 Motherboard 1 34560882 1 Compact flash card 1 GB The SW for the machine has to be installed again after replacing the CFC 2 34560610 1 LX800 Motherboard 3 34519327 1 Battery BR2032 3V ...

Page 395: ...Description Comments BA TE DE08C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 6 2 Settings for TFT Display CFC 1 1 2 2 5 5 6 6 3 3 4 4 JLVDSPWR TFT Power JCFSET1 CFC 3 3 V BoeHydis Samsung CFC LX800 Motherboard ...

Page 396: ...0329 yymmdd B Braun Avitum AG Dialog SW 9 xx SMPS MC 1 2 34 3 7 7 Rear Door 1 34560220 1 Switch mode power supply microcontroller SMPS MC 110 240V version 5 2 34561307 1 Fan 92 x 92 mm with connector 2 34570284 5 Dust filter 3 3451059A 1 Mains switch 3 34770003 5 Protection cap for mains switch 4 Mains cord see separate figure paragraph 7 7 1 ...

Page 397: ...A TE DE08C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx Rear Door 4 34518029 1 Strain relief 5 3451441A 1 Tubing holder fan cover compatible to crank 5a 5b 5a 34518355 1 Crank for blood pump 5b 34560157 1 Crank for blood pump 5 4 5a 5b ...

Page 398: ...8C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 7 1 Mains Cord 1 1 34561218 1 Mains cord Brazil mains cord with mains plug 2 2 34561145 1 Mains cord Cekon mains cord with mains plug 3 3 34561226 1 Mains cord China mains cord with mains plug ...

Page 399: ...TE DE08C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 4 4 34561200 1 Mains cord Israel mains cord with mains plug 5 5 34561170 1 Mains cord Philipines mains cord with mains plug 6 6 34561153 1 Mains cord Schuko mains cord with mains plug ...

Page 400: ...DE08C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 7 34561196 1 Mains cord South Africa India mains cord with mains plug 8 8 34561234 1 Mains cord Thailand mains cord with mains plug 9 9 34561188 1 Mains cord UK mains cord with mains plug ...

Page 401: ...ns cord with mains plug 7 7 1 1 Connection Mains Cord to SMPS MC Rear Door Cable Gland with Lock Nut Mains Cord with Mains Plug Ferrite Ferrite F e r r i t e F e r r i t e 3 0 2 3 0 2 50 2 450 5 7 0 5 0 7 0 5 0 B B A A A A A A A B Cable Ties 90 0 0 5 5 50 Blue Green Yellow Brown Central Earth Ferrite Ferrite Ferrite Ferrite PE1 LH1LH2 L N PE PE N X1 3 X1 1 X1 8 X1 7 X1 2 X1 6 X1 5 X1 4 F6 F1 F2 F5...

Page 402: ... BPV 34560769 38108644 X X Power Board Motors BPM 34560750 38108643 X X Basic Board BB 34560726 38108640 X X Digital Board DB After the replacement of a digital board the LLS and LLC software must be reinstalled if the LLS or LLC software does not match with the software version in the machine The digital board is always delivered with the latest LLS LLC software versions 34560740 38108642 X X Ana...

Page 403: ... LH1 LH2 L N PE PE N X1 3 X1 1 X1 8 X1 7 X1 2 X1 6 X1 5 X1 4 F6 F1 F2 F5B F5A F401 F303 F301 F302 F304 F601 F602 F402 F403 P12 P10 P4 P5 P9 P14 P11 P7 P8 XP3 1 XP3 2 X103 X903 X100 K4 K3 F600 P6 P2 GNDAKKU 24VAKKU H900 5VD T3 15A TR5 5VD T5 00A TR5 5VD T3 15A TR5 5VD T3 15A TR5 12VD T3 15A TR5 12VD T5 00A TR5 12VAN T1 25A TR5 24VL M10 00A TR5 24VGB T3 15A TR5 24 VGD T3 15A TR5 H401 H303 H301 H300 ...

Page 404: ...H301 H300 H600 H302 H304 H601 H602 H402 H403 F401 F303 F301 F302 F304 F601 F602 F402 F403 F600 F1 T6 25A 6 3x32 X1 1 L F2 T6 25A 6 3x32 X1 1 L F5A 110 120V F12A 6 3x32 X1 6 HZG1 L 230V T6 25A 6 3x32 X1 6 HZG1 L F5B 110 120V F12A 6 3x32 X1 7 HZG2 L 230V T6 25A 6 3x32 X1 7 HZG2 L F6 110 120V F20A 6 3x32 X1 5 HZG N 230V F12A 6 3x32 X1 5 HZG N F301 T3 15A TR5 5VD1 F302 T5 0A TR5 5VD2 F303 T3 15A TR5 5...

Page 405: ... 5 34514732 1 Syringe holder 5 34570640 5 Dummy plug 5 34570667 1 Clamp 5 34570659 1 Unlocking lever set 6 34570535 1 Single tubing holder 6 8 mm 7 34570543 1 Double tubing holder 6 8 mm 8 34570527 1 Single holder small 9 34560793 1 Blood pump without roller see separate figure 9 34561331 1 Pump head with cover 9 34560947 1 Drive unit for blood pump SW 1 7 4 9 34560807 1 Roller 8x12 for blood pump...

Page 406: ...70675 10 Soft stopper for SAKA set for 10 rotary magnets with 20 x 4 mm 10 x 3 mm 13 34514107 1 Rotary magnet currentless closed for SAKV SG 13 34514317 1 Cover with tubing holder for SAKV SG 13a 34570624 9 O ring 7 0 x 1 5 for SAKV SG 14 3456005C 1 SAD version 3 with red detector see separate figure paragraph 7 8 4 15 34570551 1 Double holder big 16 34570519 1 Single holder big 17 34560815 1 Valv...

Page 407: ...ometer connection white for PBS SN with plastic nut A and 2 3451833A 5 Manometer connection red for PA PBE safety disc B pay attention to 2 3451884A 5 Manometer connection blue for PV correct assembly see left figure 7 8 2 Heparin Pump 5 3451432B 1 Heparin pump Compact 5 34560785 1 Housing with seal 5a 34514732 1 Syringe holder 5b 34570640 5 Dummy plug 5c 34570667 1 Clamp 5d 34570659 1 Unlocking l...

Page 408: ...n see separate figure 4 34560947 1 Drive unit for blood pump SW 1 7 4 5 34519823 1 Hinge pin with interior thread hinge pin 6 34570616 5 Latch 7 34560807 1 Roller 8x12 for blood pump 8 34561331 1 Pump head with cover without drive unit 8 34560793 1 Blood pump without roller complete with drive unit and cover 9 34561358 1 Direction of rotation board for blood pump 10 34517138 1 Reed sensor with con...

Page 409: ...r 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 8 4 Safety Air Detector SAD 14 3456005C 1 SAD version 3 with red detector SAD with board do not tamper exchange only complete If cover for SAD is present a ball head allen key 2 5 3 is required for bottom screw behind rotary magnet 14 SAD A B SAKA SAKV SG ...

Page 410: ...on single pump complete with 3 pressure sensors for PA PV PBE 6 valves incl filter and tubing 25 34560831 1 Valve block level regulation double pump complete with 4 pressure sensors for PA PV PBE PBS 6 valves incl filter and tubing 26 34516409 1 Filter pay attention to the assembly position of the filter transparent side towards the block 27 34565205 5m PUR tubing 3 6 x 1 1 5 m for manometer conne...

Page 411: ...9 Basic Housing 1 3451962A 1 IV pole version 2 height adjustable 2 3451439A 1 Holder top 3 34514929 1 Loudspeaker 4 3451438A 1 Holder bottom 5 34517804 1 Front panel bottom 6 34561269 1 Base platform 6 34519564 1 Silicone profile 7 3451489A 1 Swivel caster 8 3451490A 1 Swivel caster with brake 9 34560548 1 Card Reader Board see 7 22 for details 10 3451487C 1 ABPM module M2009 with filter see 7 19 ...

Page 412: ... plastic for dialysate outlet 34770852 5 O ring 11 1 x 1 6 34771271 10 Tubing clamp 15 9 39234126 1 Tubing clamp 12 20 mm 34565140 50m PVC tubing 10 x 3 red for water inlet 3456517A 1 PVC tubing 10 x 3 red 3 m with two single ear clamps 19 5 for water inlet 34565159 50m PVC tubing 10 x 3 black for dialysate outlet 3456518A 1 PVC tubing 10 x 3 black 3 m with a single ear clamps 19 5 and a tubing cl...

Page 413: ...1 Feed through connector 2 34565213 10m Silicone tubing 2 9 x 3 10 m 3 34517782 5 Disposable filter 4 34565248 10m Silicone tubing 5 x 1 5 blue 10 m 5 34565230 10m Silicone tubing 5 x 1 5 red 10 m 6 3451475A 1 Male connector blue with o rings 7 3451476A 1 Male connector red with o rings 8 34570004 5 O ring 9 3 x 2 4 9 34565280 3m Silicone tubing 3 2 x 1 6 3 m 10 3451728A 1 PE tube 4 x 1 with silic...

Page 414: ...entrate Suction Rods 1 34565345 1m Silicone tubing 12 x 2 5 1 m 2 34560777 1 Retainer tubes blue for suction rods 1 x 260 mm and 1 x 280 mm 3 34514120 1 Retainer for suction rods 4 34517138 1 Reed sensor with contacts and o ring 3 68 x 1 78 Pay attention to the assembly position of the reed sensors red left grey right 5 3451476A 1 Male connector red with o rings 6 3451475A 1 Male connector blue wi...

Page 415: ...tion 1 3451467A 1 Connection nipple 2 3451459A 1 Suction coupling 2 34570438 5 O ring 8 0 x 1 25 3 34565248 10m Silicone tubing 5 x 1 5 blue 10 m 4 39239829 m Tubing white per meter 5 34565230 10m Silicone tubing 5 x 1 5 red 10 m 6 3451728A 1 PE tube 4 x 1 with silicone tubing 7 34565280 3m Silicone tubing 3 2 x 1 6 3 m 8 34570004 5 O ring 9 3 x 2 4 9 3451465A 2 Suction nipple with o rings 9 3 x 2...

Page 416: ...cription Comments BA TE DE08C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx Central Concentrate Supply Option 3 34565248 10m Silicone tubing 5 x 1 5 blue 10 m 5 34565230 10m Silicone tubing 5 x 1 5 red 10 m 3 5 1 3 5 ...

Page 417: ...0 1 Solenoid valve 2 2 way connector flange DPP 8 34770852 5 O ring 11 1 x 1 6 9 3451908C 1 Blood leak detector 3 replaces version 2 10 34773762 10 O ring 9 25 x 1 78 11 34517251 1 Tubing connector 3 5 x 1 8 stainless steel 12 34517294 1 Suction set with tubing suction port and black lid for disinfection 12 34514562 1 Suction set with tubing suction port and yellow lid for disinfection 12 34565272...

Page 418: ...Countersunk screw M3x8 2 x Valve tappet 2 x Pressure spring 1 x Eccecntric roller 1 x Eccecntric shaft for the complete replacement of all small parts in the disinfection valve 1 34570012 10 O ring 2 7 x 1 5 for valve tappet 2 34517332 2 Pressure spring for valve tappet 3 3477106A 5 O ring 6 4 x 1 3 for cover valve tappet 4 34517324 2 Valve tappet for VD 5 34570457 10 O ring 5 0 x 1 6 for eccecntr...

Page 419: ...alve tappet 9 34517324 2 Valve tappet for VD 10 34570457 10 O ring 5 0 x 1 6 for eccecntric shaft 11 3451659D 1 Servomotor with board for VD 12 34517138 1 Reed sensor with contacts and o ring 3 68 x 1 78 without housing 13 3477103A 2 Tubing connector 3 5 x 1 8 14 34514627 1 Rinsing bridge housing version 4 15 34516603 1 Fork light barrier for servomotor 16 34517251 1 Tubing connector 3 5 x 1 8 17 ...

Page 420: ...g SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 1 3 4 2 7 10 TFT Monitor 1 34514260 1 Touch screen for TFT 2 34570691 2 OSD cover complete with seal and screws 3 34561285 1 Membrane 4 34561366 1 Membrane for Adimea option 3 4 stop stop start Dialog stop stop start Dialog ...

Page 421: ...n Avitum AG Dialog SW 9 xx TFT Monitor 5 3451428A 1 Front panel board FPB 6 3451429A 1 Optical status display board OSD 7 34514686 1 Backlight inverter board BIB for Boe Hydis TFT 8 3451463B 1 TFT display 15 Boe Hydis or Samsung 9 3451460A 1 Touch controller board TCB version 3 34560912 1 Ribbon cable 12 pin FPB OSD 34560971 1 Ribbon cable FPB BIB 5 6 7 8 6 9 ...

Page 422: ...ate 1 4 1 5 for tubing clamp Dialysis measurement instrument HDM 99XP For example manufacturer IBP Instruments GmbH Internet www ibpmt com for temperature conductivity flow and pressure measurement for details contact manufacturer directly Crossover cable RS 232 for HDM 99 RS 232 interface for details contact IBP directly SecuLife ST For example manufacturer GMC Instruments Group Internet www goss...

Page 423: ...t chamber 500 ml for function test ABPM module and LRP 7701497 1 Special socket spanner 18 mm for assembly of MFC socket 7703589 1 Crossover cable RJ45 for network 7703597 1 Coupling female female RJ45 for network 7703635 1 Extension cable D sub 9 pin male female for network 7703643 1 Chip card for BSL Nexadia for network 7703473 1 Test plug RS 232 for network 7703856 1 Chip card for card reader 7...

Page 424: ... BA TE DE08C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 12 Service Kits 3451897A 1 Repair kit balance chamber for the complete replacement of both membranes incl all o rings and assembly parts self locking nuts screws springs etc ...

Page 425: ...hapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 13 Software 770902 1 Software 9 02 USB Stick with TLC LLS LLC 7703554 1 CD Remote Bedside Link List ReBeLL version 1 5 13 for network 7703562 1 CD WAN BSL firmware version 1 0 4 8 for WAN BSL only 7703864 1 Field service utility FSU version 2 00 ...

Page 426: ...SW 9 XX POS 460 GX1LCD POS 460 GX1LCD GX1LCD ex Works GX1LCD LX800 LX800 Software 3 46 QNX2 X Software 3 48 QNX2 1 8 X Software 5 35 QNX2 X Software 5 36 QNX2 1 8 X Software 6 XX QNX4 1 8 X Software 7 21 bis 7 53 QNX4 X Software Update 7 53 Linux Diskettes with TLC LLS SW only if SW 7 52 is present 1 8 1 9 1 01 1 04 X Software 7 58 Linux X Software 7 59 Linux X Software Update 7 59 Linux USB Stick...

Page 427: ...nal high temperature tubing 34565264 2m Silicone tubing 6 x 1 75 2 m 34565191 10m Silicone tubing 5 x 3 10 m 34565248 10m Silicone tubing 5 x 1 5 blue 10 m 34565230 10m Silicone tubing 5 x 1 5 red 10 m 34565205 5m PUR tubing 3 6 x 1 1 5 m 34565272 10m PVC tubing 3 5 x 1 10 m 34565213 10m Silicone tubing 2 9 x 3 10 m 34565280 3m Silicone tubing 3 2 1 6 3 m 34565299 3m Silicone tubing 2 x 3 3 m tran...

Page 428: ...for suction rod 3399 0492 m Spiral band per meter 34773770 5 Y Tubing connector 6 mm 34570705 5 Y Tubing connector 8 mm 7703619 1 Touch up pen pale green 7703627 1 Touch up pen light grey 7702345 1 Silicone grease 410 Renolit 100 g tube 7702353 1 Silicone rubber adhesive white RTV 162 7702388 1 Silicone rubber adhesive transparent RTV 118 must no be used for electronic components 1 34570322 10 Gro...

Page 429: ...2 0 1 0 7 55 Pos Art No Qty Description Comments BA TE DE08C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 16 Staff Call Option 1 34517685 1 Staff call board DYNAUS STAT Default DYN 1 ...

Page 430: ...th o ring 3 3451437A 1 Housing top incl thread forming screws 22 x 12 4 34514422 1 Cover for top housing incl thread forming screws 22 x 12 5 34519866 1 Slide ring 6 34560092 1 Swivel arm version 2 7 34570594 10 O ring 9 2 x 2 7 7 34570241 5 O ring 9 19 x 2 62 alternative 8 34570420 5 Rotary spring 9 34514430 1 Housing bottom incl thread forming screws 22 x 12 10 34514449 1 Cover for bottom housin...

Page 431: ...ymmdd B Braun Avitum AG Dialog SW 9 xx DBK VVB VEB VZ PE VBKS VBICP VBKO 2 3 4 5 3 6 1 5 2 3 4 7 17 2 Solenoid Valves and Throttle 1 34560289 1 Solenoid valve 2 2 way connector connector DPP 2 34770925 5 Plug 3 34770852 5 O ring 11 1 x 1 6 4 34771050 10 Pressure spring 500 mmHg 5 34771352 3 Centre disc 6 3451916A 5 Tubing connector 8 x 1 8 plastic ...

Page 432: ...ption Comments BA TE DE08C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 18 HDF Online Option 1 Substitution port see separate figure UF sub rack see separate figure PV PA PBS SN PBE SN SN PBA PBV SAD HP SAKA SAKV SG 1 ...

Page 433: ...og SW 9 xx 7 18 1 Substitution Port 1 3451448A 1 Substitution port complete 2 34570349 5 Pressure spring 4 6 x 14 mm 3 3457035A 2 Quadring 12 37 x 2 62 incl spacer 4 34560017 1 Substitution connector stainless steel without o ring 5 3477106A 5 O ring 6 4 x 1 3 6 34517138 1 Reed sensor with contacts and o ring 3 68 x 1 78 1 4 5 3 2 6 4 5 6 A or A B A Quadring B Spacer A B A B ...

Page 434: ...1 VEBK2 VABK1 VDABK1 VDABK2 VABK2 VDEBK1 VDEBK2 LA BK1 2 VLA VBP RVFPA DDE 1 2 2 3 2 4 3 VBE VSB VSAA VSAE 7 18 2 UF Sub Rack HDF Online 1 Valve block see separate figure 2 34560289 1 Solenoid valve 2 2 way connector connector DPP 3 3451906C 1 Solenoid valve 2 2 way manuf AKM only connector connector 4 3451902C 1 Solenoid valve 2 2 way manuf AKM only connector flange 4 34770852 5 O ring 11 1 x 1 6...

Page 435: ...ty Description Comments BA TE DE08C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx VBE HFB 1 2 7 18 3 Valve Block HDF Online 1 34560661 1 Hydrophobic filter with tubing adapter 2 3451900A 1 Solenoid valve 3 2 way ...

Page 436: ...omments BA TE DE08C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 18 4 Board HDF Online 1 34560866 1 HDF online board Motherboard Power Board Valves Analog Board Basic Board Digital Board 1 Power Board Motors HDF Board Online ...

Page 437: ...n Avitum AG Dialog SW 9 xx 7 18 5 DF HDF Filter Holder HDF Online 1 3456004A 1 Filter holder complete version 2 2 34517138 1 Reed sensor with contacts and o ring 3 68 x 1 78 3 3451445A 1 Dialyser coupling red 3 3451446A 1 Dialyser coupling blue 3 34990445 5 O ring 12 37 x 2 62 3 34773550 20 Membrane for dialyser coupling 1 2 2 3 3 3 Red Red Blue Blue Red Blue ...

Page 438: ...9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 19 Automatic Blood Pressure Measurement ABPM Module M2009 1 34560955 1 Filter ABPM module M2009 2 3451487C 1 ABPM module M2009 with filter firmware version of ABPM module on sticker Version Y FW X X Version YX X 1 2 Version YX X ...

Page 439: ...sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 19 1 Compatibility Table ABPM Module M2009 P1 P2 DIL 1 2 4 3 5 6 1 1 ON DIL Switch Default LX800 ex Works OFF Version YX X DIL Switch Position of DIL Switch for LX800 Motherboard DIL Switch 1 3 5 2 4 6 LX800 default ON ON ON OFF OFF OFF ...

Page 440: ...ulfric acid a very toxic substance If the battery leaks and the liquid inside spills on the skin or clothing immediately wash it off with plenty of clean water If the liquid splashes into the eyes immediately flush the eyes with plenty of clean water and consult a doctor Sulfric acid in the eyes may cause loss of eyesight and acid on the skin will cause burns Pay attention to the included document...

Page 441: ...he battery compartment during disassembly and assembly Please pay attention to the correct disassembly assembly sequence during the connection and disconnection of the batteries Connection 1 Connect terminal brown 2 Connect terminal blau 3 Connect ground terminal green yellow Disconnection 1 Disconnect terminal blue abziehen 2 Disconnect ground terminal green yellow 3 Disconnect terminal brown 1 3...

Page 442: ... 7 68 Pos Art No Qty Description Comments BA TE DE08C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 21 Nexadia BSL WAN BSL Option 1 34514554 1 Bedside link board BSL board without firmware 1 ...

Page 443: ...a r t s L i s t 1 2 0 1 0 7 69 Art No Qty Description BA TE DE08C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 22 Card Reader Option 1 34560548 1 Card reader board 1 ...

Page 444: ...L i s t 1 2 0 1 0 7 70 Art No Qty Description BA TE DE08C M KAY Dialog SW9xx_sm_Chapter 7_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 7 23 Adimea Option 1 3456063A 1 Kt V UV board with housing and tubing 1 ...

Page 445: ... pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 8 1 ESD EMC Information 8 2 8 1 1 Electrostatic Discharge ESD 8 2 8 1 2 Electromagnetic Compatibility EMC 8 4 8 2 Technical Information TI 8 3 Assembly Instructions AI 8 4 Field Service Information FSI 8 5 Instruction Leaflets IL ...

Page 446: ...uld be adequately equipped with ESD devices to establish an area which meets static charge requirements to prevent damage of electronic components on pcb s Each service workstation should have a work surface with a conductive dissipative material The work surface and soldering iron should be connected to ground potential via protective resistors Personnel should wear a conducting wristband connect...

Page 447: ...hielding bags pcb cartons with low density conductive foam The original packaging is specially designed to meet the following specifications provides physical and static protection prevents electrostatic charging prevents static induced damages prevents discharging of batteries equipped on pcb s Do not send any boards or assembly groups sensitive to static charge in packaging material unfit for sh...

Page 448: ...ore its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment RF emissions acc to CISPR 11 Class B The Dialog machine is suitable for use in all establishments including domestic establishments and those directly connected to the public low voltage power supply network that supplies buildings used for domestic purposes Harmonic emissions acc to IEC 6...

Page 449: ...ply lines 1 kV for input output for lines 2 kV for power supply lines 1 kV for input output for lines Mains power quality should be that of a typical commercial or hospital environment Surge acc to IEC 61000 4 5 1 kV line s to line s 2 kV line s to earth 1 kV differential mode 2 kV common mode Mains power quality should be that of a typical commercial or hospital environment Voltage dips short int...

Page 450: ...pecified in the operating instructions for software 9 xx chapter 15 P d 33 2 for 800 MHz to 2 5 GHz where P is the maximum output power rating of the transmitter in watts W according to the transmitter manufacturer and d is the recommended separation distance in metres m Field strengths from fixed RF transmitters as determined by an electromagnetic site survey a should be less than the compliance ...

Page 451: ...8 Appendix 1 2 0 1 0 8 7 BA TE DE08C M KAY Dialog SW9xx_sm_Chapter 8_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 8 2 Technical Information TI ...

Page 452: ...8 Appendix 1 2 0 1 0 8 8 BA TE DE08C M KAY Dialog SW9xx_sm_Chapter 8_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 8 3 Assembly Instructions AI ...

Page 453: ...8 Appendix 1 2 0 1 0 8 9 BA TE DE08C M KAY Dialog SW9xx_sm_Chapter 8_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 8 4 Field Service Information FSI ...

Page 454: ...8 Appendix 1 2 0 1 0 8 10 BA TE DE08C M KAY Dialog SW9xx_sm_Chapter 8_1 2010 doc pdf 100329 yymmdd B Braun Avitum AG Dialog SW 9 xx 8 5 Instruction Leaflets IL ...

Page 455: ... Edition Dialog SW 9 xx Service Manual English 2009 09 09 1 2010 First Edition for Series Dialog SW 9 xx Service Manual English 2010 03 29 1 1_1 2010 Revision Chapter 1 Commissioning 2011 03 01 4 1 1_1 2010 4 2 1_1 2010 4 3 1_1 2010 Revision Chapter 4 TSM Service Program 2011 03 01 5 1_1 2010 Revision Chapter 5 Technical Safety Inpsection and Preventive Maintenance 2011 03 01 9 1_1 2010 Revision C...

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