
3A-5
90-13645--2
495
FUEL SYSTEM AND CARBURETION
2. Install check valves and retainers into fuel pump
body.
51530
3. Reinstall rod into retainer cap and, use a small
hammer or hammer and punch to tap rod down
into retainer until flush with top of retainer.
a
b
a - Rod
b - Retainer Cap
Step-by-Step Reassembly
IMPORTANT: ALWAYS REPLACE GASKETS.
STEP-BY-STEP FUEL PUMP REASSEMBLY
After reassembling check valve in fuel pump body,
using the following procedure will help insure proper
reassembly:
1. Insert two 3 in. minimum length 1/4
″
bolts (not the
fuel pump bolts) OR 1/4
″
dowels, through the
opposite large holes (6mm bolt holes) in the
chamber plate, as locating dowels, and turn plate
upside down so that the inner side is facing up.
2. Insert coil spring and cap in place.
3. Place Boost Chamber GASKET over dowels
(bolts) and lower onto Chamber Plate -- BE SURE
that gasket directional alignment is correct and
that “V-tabs” are aligned.
4. Place Boost DIAPHRAGM over dowels, and
lower to assembly.
5. Place Fuel Pump Body over dowels, and lower to
assembly.
6. Insert Coil Spring and Cap in pump body.
7. Place Fuel Pump DIAPHRAGM over dowels, and
lower to assembly.
8. Place Pulse Chamber GASKET over dowels, and
lower to assembly.
9. Place Fuel Pump Base over dowels, and lower to
assembly.
10. Grasp assembly firmly and clamp together with
hands--turn over, and insert the 5mm Fuel Pump
BOLTS (hex-head); After tightening, remove
dowels (1/4
″
bolts) used for locators.
11. Check that the directional alignment of all parts is
correct and that the “V-Tabs” are aligned.
Summary of Contents for 100
Page 4: ...GENERAL INFORMATION AND SPECIFICATIONS 1 ...
Page 18: ...IGNITION SYSTEM ELECTRICAL AND IGNITION A 2 ...
Page 30: ...11669 BATTERY CHARGING SYSTEM AND STARTING SYSTEM ELECTRICAL AND IGNITION B 2 ...
Page 58: ...22480 TIMING SYNCHRONIZING ADJUSTING ELECTRICAL AND IGNITION C 2 ...
Page 71: ...WIRING DIAGRAMS ELECTRICAL AND IGNITION D 2 ...
Page 86: ...FUEL SYSTEM AND CARBURETION A 3 ...
Page 118: ...OIL INJECTION SYSTEM B 3 ...
Page 127: ...20032 3 CYLINDER ENGINES POWERHEAD A 4 ...
Page 168: ...791 H GEAR HOUSING LOWER UNIT A 5 ...
Page 170: ...5A 1 90 13645 2 1095 LOWER UNIT Notes ...
Page 205: ...MID SECTION LOWER UNIT B 5 ...
Page 207: ...5B 1 90 13645 2 495 LOWER UNIT Notes ...
Page 218: ...SHOCK ABSORBER LOWER UNIT C 5 ...
Page 223: ...17250 DESIGN I SIDE FILL RESERVOIR POWER TRIM A 6 ...
Page 233: ...6A 9 POWER TRIM 90 13645 2 495 Commander Side Mount Remote Control Wiring Diagram ...
Page 268: ...DESIGN II AFT FILL RESERVOIR POWER TRIM B 6 51344 ...
Page 305: ...SINGLE RAM POWER TRIM C 6 51485 ...
Page 309: ...6C 3 90 13645 2 495 POWER TRIM Notes ...
Page 340: ...50099 ENGINE ATTACHMENTS ENGINE INSTALLATION 7 A ...
Page 369: ...TILLER HANDLE AND CO PILOT OUTBOARD MOTOR INSTALLATION ATTACHMENTS 7 B ...
Page 371: ...7B 1 90 13645 2 495 OUTBOARD MOTOR INSTALLATION ATTACHMENTS Notes ...