
5C-1
90-13645--2
495
LOWER UNIT
Engines Equipped with a
Single Shock Absorber
Removal
1. Tilt engine to full “UP” position and engage tilt lock
lever.
WARNING
Failure to support engine as shown could result in
personal injury and/or damage to engine or boat.
IMPORTANT: Support engine with tool as shown,
to prevent engine from tipping over center into
boat when retaining pin is removed.
SUPPORT TOOL
DRILL HOLES FOR
RETAIN-ING CLIPS
METRIC CONVERSION
17
″
= 43.18 cm
2-1/2
″
= 63.50 mm
3/8
″
= 9.50 mm
5/16
″
= 7.94 mm
Use a metal rod (5/16” diameter) to make support tool.
17
″
3/8
″
3/8
″
2-1/2
″
b
c
c
a
53983
a - Tilt Lock Lever
b - Support Tool
c - Retaining Clips
2. To remove tilt pin when straight cross pin is
installed, use a punch and hammer to drive out tilt
pin (shearing cross pin) and remove halves of
sheared cross pin.
3. To remove tilt pin when headed cross pin is
installed, use diagonal cutters to pry cross pin out
of tilt pin. Push out tilt pin.
IMPORTANT: Cross pin should not be reused after
removal. Replace with a new pin.
51505
a
b
a - Cross Pin (Design 1 - Straight)
b - Cross Pin (Design 2 - Headed)
Summary of Contents for 100
Page 4: ...GENERAL INFORMATION AND SPECIFICATIONS 1 ...
Page 18: ...IGNITION SYSTEM ELECTRICAL AND IGNITION A 2 ...
Page 30: ...11669 BATTERY CHARGING SYSTEM AND STARTING SYSTEM ELECTRICAL AND IGNITION B 2 ...
Page 58: ...22480 TIMING SYNCHRONIZING ADJUSTING ELECTRICAL AND IGNITION C 2 ...
Page 71: ...WIRING DIAGRAMS ELECTRICAL AND IGNITION D 2 ...
Page 86: ...FUEL SYSTEM AND CARBURETION A 3 ...
Page 118: ...OIL INJECTION SYSTEM B 3 ...
Page 127: ...20032 3 CYLINDER ENGINES POWERHEAD A 4 ...
Page 168: ...791 H GEAR HOUSING LOWER UNIT A 5 ...
Page 170: ...5A 1 90 13645 2 1095 LOWER UNIT Notes ...
Page 205: ...MID SECTION LOWER UNIT B 5 ...
Page 207: ...5B 1 90 13645 2 495 LOWER UNIT Notes ...
Page 218: ...SHOCK ABSORBER LOWER UNIT C 5 ...
Page 223: ...17250 DESIGN I SIDE FILL RESERVOIR POWER TRIM A 6 ...
Page 233: ...6A 9 POWER TRIM 90 13645 2 495 Commander Side Mount Remote Control Wiring Diagram ...
Page 268: ...DESIGN II AFT FILL RESERVOIR POWER TRIM B 6 51344 ...
Page 305: ...SINGLE RAM POWER TRIM C 6 51485 ...
Page 309: ...6C 3 90 13645 2 495 POWER TRIM Notes ...
Page 340: ...50099 ENGINE ATTACHMENTS ENGINE INSTALLATION 7 A ...
Page 369: ...TILLER HANDLE AND CO PILOT OUTBOARD MOTOR INSTALLATION ATTACHMENTS 7 B ...
Page 371: ...7B 1 90 13645 2 495 OUTBOARD MOTOR INSTALLATION ATTACHMENTS Notes ...