
2B-25
90-13645--2
495
ELECTRICAL AND IGNITION
5. Position armature into starter frame.
6. To prevent damage to brushes and springs when
installing commutator end cap, it is recommended
that a brush retaining tool be made as shown:
2”
2
″
1-11/16
″
3
″
3/4
″
1/2
″
1-3/4
″
18-Gauge Sheet Metal
90
Bend
Metric Scale
3
″
=
76.2mm
2
″
= 50.8mm
1-3/4
″
= 44.5mm
1-11/16
″
= 42.9mm
3/4
″
= 19.1mm
1/2
″
= 12.7mm
Brush Retainer Tool Layout (Full Size)
7. Lubricate bushing (located in commutator end
cap) with one drop of SAE 10W oil. DO NOT over
lubricate.
8. Place springs and brushes into brush holder and
hold in place with brush retainer tool.
11661
a
b
a - Brush Retainer Tool
b - Bushing (DO NOT Over Lubricate)
9. Install armature into starter frame and align match
marks (a). Install commutator end cap onto starter
frame and align match marks (b). Remove brush
retainer tool. Install through bolts (c) and torque to
70 lb. in. (7.9 N·m).
11648
a
b
c
c
a - Alignment Marks
b - Alignment Marks
c - Bolts [Torque to 70 lb. in. (7.9 N·m)]
Summary of Contents for 100
Page 4: ...GENERAL INFORMATION AND SPECIFICATIONS 1 ...
Page 18: ...IGNITION SYSTEM ELECTRICAL AND IGNITION A 2 ...
Page 30: ...11669 BATTERY CHARGING SYSTEM AND STARTING SYSTEM ELECTRICAL AND IGNITION B 2 ...
Page 58: ...22480 TIMING SYNCHRONIZING ADJUSTING ELECTRICAL AND IGNITION C 2 ...
Page 71: ...WIRING DIAGRAMS ELECTRICAL AND IGNITION D 2 ...
Page 86: ...FUEL SYSTEM AND CARBURETION A 3 ...
Page 118: ...OIL INJECTION SYSTEM B 3 ...
Page 127: ...20032 3 CYLINDER ENGINES POWERHEAD A 4 ...
Page 168: ...791 H GEAR HOUSING LOWER UNIT A 5 ...
Page 170: ...5A 1 90 13645 2 1095 LOWER UNIT Notes ...
Page 205: ...MID SECTION LOWER UNIT B 5 ...
Page 207: ...5B 1 90 13645 2 495 LOWER UNIT Notes ...
Page 218: ...SHOCK ABSORBER LOWER UNIT C 5 ...
Page 223: ...17250 DESIGN I SIDE FILL RESERVOIR POWER TRIM A 6 ...
Page 233: ...6A 9 POWER TRIM 90 13645 2 495 Commander Side Mount Remote Control Wiring Diagram ...
Page 268: ...DESIGN II AFT FILL RESERVOIR POWER TRIM B 6 51344 ...
Page 305: ...SINGLE RAM POWER TRIM C 6 51485 ...
Page 309: ...6C 3 90 13645 2 495 POWER TRIM Notes ...
Page 340: ...50099 ENGINE ATTACHMENTS ENGINE INSTALLATION 7 A ...
Page 369: ...TILLER HANDLE AND CO PILOT OUTBOARD MOTOR INSTALLATION ATTACHMENTS 7 B ...
Page 371: ...7B 1 90 13645 2 495 OUTBOARD MOTOR INSTALLATION ATTACHMENTS Notes ...