
90-13645--2 495
Table of Contents
Page
Page
Notes
5A-1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Shaft and Water Pump Components
5A-2
. . .
Propeller Shaft Components
5A-6
. . . . . . . . . . . . . . .
Special Tools
5A-8
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
5A-8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly
5A-8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Propeller Removal
5A-8
. . . . . . . . . . . . . . . . . . . .
Draining and Inspecting Gear Housing
Lubricant
5A-9
. . . . . . . . . . . . . . . . . . . . . . . . .
Water Pump (Design 1)
5A-10
. . . . . . . . . . . . . . . .
Water Pump (Design 2)
5A-11
. . . . . . . . . . . . . . . .
Bearing Carrier and Propeller Shaft
5A-12
. . . . .
Pinion Gear, Drive Shaft, and Forward
Gear
5A-15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upper Drive Shaft Bearing
5A-16
. . . . . . . . . . . . .
Oil Sleeve
5A-17
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lower Drive Shaft Bearing Race
5A-17
. . . . . . . .
Shift Shaft
5A-18
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Forward Gear Bearing Race
5A-19
. . . . . . . . . . . .
Trim Tab Adjustment and Replacement
5A-19
. .
Reassembly
5A-19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Forward Gear Bearing Race
5A-19
. . . . . . . . . . . .
Shift Shaft
5A-19
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Carrier Reassembly
5A-20
. . . . . . . . . . . .
Forward Gear Reassembly
5A-22
. . . . . . . . . . . . .
Propeller Shaft Reassembly
5A-23
. . . . . . . . . . . .
Drive Shaft Wear Sleeve Installation
5A-23
. . . . .
Lower Drive Shaft Bearing Race
Installation
5A-24
. . . . . . . . . . . . . . . . . . . . . . . .
Oil Sleeve Installation
5A-25
. . . . . . . . . . . . . . . . .
Upper Drive Shaft Bearing Installation
5A-25
. . .
Forward Gear, Lower Drive Shaft Bearing,
Pinion Gear, and Drive Shaft
Installation
5A-26
. . . . . . . . . . . . . . . . . . . . . . . .
Pinion Gear Depth and Forward Gear
Backlash
5A-26
. . . . . . . . . . . . . . . . . . . . . . . . .
Determining Pinion Gear Depth
5A-26
. . . . . .
Determining Forward Gear Backlash
5A-28
.
Bearing Carrier and Propeller Shaft
Installation
5A-29
. . . . . . . . . . . . . . . . . . . . . . . .
Water Pump Reassembly and
Installation
5A-30
. . . . . . . . . . . . . . . . . . . . . . . .
Gear Housing Pressure Test
5A-32
. . . . . . . . . . . .
Filling Gear Housing With Lubricant
5A-32
. . . . . . . .
Propeller Installation
5A-33
. . . . . . . . . . . . . . . . . . . . . .
Installation
5A-33
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary of Contents for 100
Page 4: ...GENERAL INFORMATION AND SPECIFICATIONS 1 ...
Page 18: ...IGNITION SYSTEM ELECTRICAL AND IGNITION A 2 ...
Page 30: ...11669 BATTERY CHARGING SYSTEM AND STARTING SYSTEM ELECTRICAL AND IGNITION B 2 ...
Page 58: ...22480 TIMING SYNCHRONIZING ADJUSTING ELECTRICAL AND IGNITION C 2 ...
Page 71: ...WIRING DIAGRAMS ELECTRICAL AND IGNITION D 2 ...
Page 86: ...FUEL SYSTEM AND CARBURETION A 3 ...
Page 118: ...OIL INJECTION SYSTEM B 3 ...
Page 127: ...20032 3 CYLINDER ENGINES POWERHEAD A 4 ...
Page 168: ...791 H GEAR HOUSING LOWER UNIT A 5 ...
Page 170: ...5A 1 90 13645 2 1095 LOWER UNIT Notes ...
Page 205: ...MID SECTION LOWER UNIT B 5 ...
Page 207: ...5B 1 90 13645 2 495 LOWER UNIT Notes ...
Page 218: ...SHOCK ABSORBER LOWER UNIT C 5 ...
Page 223: ...17250 DESIGN I SIDE FILL RESERVOIR POWER TRIM A 6 ...
Page 233: ...6A 9 POWER TRIM 90 13645 2 495 Commander Side Mount Remote Control Wiring Diagram ...
Page 268: ...DESIGN II AFT FILL RESERVOIR POWER TRIM B 6 51344 ...
Page 305: ...SINGLE RAM POWER TRIM C 6 51485 ...
Page 309: ...6C 3 90 13645 2 495 POWER TRIM Notes ...
Page 340: ...50099 ENGINE ATTACHMENTS ENGINE INSTALLATION 7 A ...
Page 369: ...TILLER HANDLE AND CO PILOT OUTBOARD MOTOR INSTALLATION ATTACHMENTS 7 B ...
Page 371: ...7B 1 90 13645 2 495 OUTBOARD MOTOR INSTALLATION ATTACHMENTS Notes ...