GSK GSK218MC User Manual Download

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Official GSK Agents in South Africa
Tel: +27 11 626 2720, [email protected]

lume IV

Inst

allation &

Connecti

Chapter One System Configuration & Installation

157

VOLUME IV

INSTALLATION & CONNECTION

Summary of Contents for GSK218MC

Page 1: ...product specific applications and other causes Therefore the proceedings not indicated herein should be considered impractical or unallowable This user manual is the property of GSK CNC Equipment Co L...

Page 2: ...C H Horizontal 8 4 LED dimension is 8 4 inch by default GSK218MC H2 Horizontal 10 4 LED dimension is 10 4 inch by default GSK218MC GSK218MC V Vertical 10 4 LED dimension is 10 4 inch by default Wherei...

Page 3: ...l is the part of the PLC and Installation Connection Manual of Machining Center CNC System User Manual for GSK218MC Series which is introduced its programming method and installation connection In ord...

Page 4: ...anual IV SECURITY PRECAUTION Accident may occur by improper operation This system only can be operated by authorized and qualified personnel Especial prompt The system power installed on inside the ca...

Page 5: ...e there are so many possibilities Therefore matters which are not especially described as possible in this manual should be regarded as impossible WARNING z Thoroughly read this manual and user manual...

Page 6: ...ut notice NOTICE z The product functions and technical indexes such as accuracy velocity described in this manual are only directed against this product The CNC installed this product the actual funct...

Page 7: ...are prepared or damaged comparing with the packing list z It is necessary to contact our company immediately if the product type is inconsistent with the packing list lack of accessories or damage in...

Page 8: ...uct s power Inspection and maintenance z Cut off the power before inspecting and maintaining or changing the components z Check the malfunction when the short circuit or overloading occurs The compute...

Page 9: ...Volume Operation Description Introduce the PLC s relative operation proceedings of GSK218MC series Volume Installation and Connection Introduce the installation connection and setting method of the G...

Page 10: ...anufacturer should take responsibility for the offered information and suggestions for the user Security responsibility of the users User should know and understand about the contents of security oper...

Page 11: ...al Treatment 9 2 5 2 Treatment of the Output Signal 10 2 5 3 Distinguish of Signal State Between 1st Level and 2nd Program 10 2 6 Interlocking 11 CHAPTER THREE PLC ADDRESS 13 3 1 Machine PLC address X...

Page 12: ...e Conversion 39 5 17 COM Concentric Line Control 40 5 18 COME Concentric Line Control End 41 5 19 ROT Binary Rotation Control 41 5 20 SFT Register Displacement Shifting 44 5 21 DIFU Rising Edge Detect...

Page 13: ...elay 82 3 2 Timer 84 3 3 Data List 85 3 4 Counter 86 3 5 M function corresponding to F address 87 CHAPTER FOUR USER EXPLANATION OF LADDER DIAGRAM SOFTWARE EDIT 90 4 1 Brief 90 4 2 Software Introductio...

Page 14: ...5 Program Restart 122 CHAPTER SIX FEEDRATE CONTROL 124 6 1 Rapid Traverse Rate 124 6 2 Feedrate Override 124 6 3 Override Cancellation 125 CHAPTER SEVEN MISCELLANEOUS FUNCTION 126 7 1 M Code Miscellan...

Page 15: ...able Connection Figure 179 2 2 6 External Wiring Figure of GL100 Bus Extension Module 181 2 3 RS232 Standard Series Interfaces 182 2 4 Connection of MPG Hand Unit 183 2 4 1 Interface Signal Figure 183...

Page 16: ...SK218MC SERIES WITH CONE TYPE TOOL MAGAZINE 245 I Cautions When Using the Cone Type Tool Magazine Ladder Diagram 245 II Configuration and Definition of PLC I O Address and Internal Software Components...

Page 17: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com 1 Volume I Programming VOLUME I PROGRAMMING...

Page 18: ...nt for it and its fruits can be memorized to RAM CPU can be rapidly read each code stored in the memory which can be performed the programming according to the calculation operation Specification GSK2...

Page 19: ...with the on line compilation of the Gsk218MC series ladder diagram The functions such as the timer and counter can not be expressed by relay symbols which can be indicated by the specified function c...

Page 20: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com GSK218MC Series Machining Center CNC System PLC Installation Connection Manual 4 Volume I Programming...

Page 21: ...ramming In the general relay controlling circuits each of them can be simultaneously operated When the relay A is operated in the following figure the replay D and E can be operated when the contactor...

Page 22: ...gain from the beginning of the ladder diagram after this diagram is performed which is called cycle performance The performance time from the beginning to the end of the ladder diagram is abbreviated...

Page 23: ...program then executes from its beginning In this case when the partition number is n the performance time of one cycle is 8 n ms The 1st level program performs once each 8ms the 2nd level program perf...

Page 24: ...rogramming methods Sub program The subprogram is regarded as a treatment unit based on the ladder diagram Task A Task B A A C B C Fig 2 4 1 Nesting One subprogram can be performed the task by calling...

Page 25: ...atment CNC CNC PLC Shared register Machine tool input register 8ms IO terminal PLC The 1st level program The 2nd level program Fig 2 5 2 2 5 1 Input Signal Treatment 1 NC input register The NC input s...

Page 26: ...level program 2 5 2 Treatment of the Output Signal 1 NC output register The output signal transfers to the NC output register from the PLC each 8ms 2 Machine tool output register The signal memorized...

Page 27: ...rmed in this case the state of the A is still latched as the one last time So C 1 In this way the state both B and C are different 2 6 Interlocking In the sequence control the interlocking is very imp...

Page 28: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com GSK218MC Series Machining Center CNC System PLC Installation Connection Manual 12 Volume I Programming...

Page 29: ...K A D C and T Address number Decimal number means one byte Bit number Octonary number system 0 7 are separately indicated the bytes 0 7 bits in the front of the address number The address type of the...

Page 30: ...ternal software components for the initial definition of the input address 3 1 2 X Address on MDI Panel There are 11 types from the addresses X20 X30 of which these addresses are corresponding with th...

Page 31: ...easing X29 2 Spindle negative X22 2 Tool magazine positive X29 3 Spindle JOG X22 6 Tool magazine negative X29 4 Channel selection 218MC H V X22 7 Tool pivoting Tool infeed X29 5 Lubrication X23 0 Tool...

Page 32: ...am Refer to the appendix one GSK218MC CNC system PLC I O address and the configuration and definition of the internal software components for the initial definition of the input address 3 2 2 Y Addres...

Page 33: ...turn indicator 218MC Y13 7 USER4 button indicator Y17 6 Skip indicator Y14 0 USER5 button indicator 218MC U1 is spindle override cancel 100 indicator Y17 7 Single block indicator Y14 1 the 1st axis bu...

Page 34: ...shift 0 01 G26 5 Dry run G21 2 MPG one block to shift 0 1 G26 6 Miscellaneous lock G21 3 Manual feed axis 1st G27 0 Machine lock G21 4 Manual feed axis 2nd G27 1 Optional stop G21 5 Manual feed axis 3...

Page 35: ...1 are used by the system Its definition type is INT8U 512 bytes in total 0 1 2 3 4 5 6 7 R0 R511 Address number Fig 3 5 1 System program administration area R510 The signal of R510 0 address is set to...

Page 36: ...stem parameter it is very convenient for user to control PLC in the CNC system Its definition type INT8U 64 bytes in total 0 1 2 3 4 5 6 7 K0 K63 Address number K relay area K1 Fig 3 6 1 Note When PLC...

Page 37: ...ent numerical value of the timer The data initial is presetting value after the system is power off Current data is presetting value when it is set to 0 Its definition type 128 addresses in total 3 11...

Page 38: ...tic com GSK218MC Series Machining Center CNC System PLC Installation Connection Manual 22 Volume I Programming 3 14 Subprogram Number P It is used to specify the called object subprogram number in the...

Page 39: ...used one when designing the sequence programming which are performed one digit calculation The basis command codes of the GSK218MC series are shown below Table 4 1 Code name Function RD Left shift 1...

Page 40: ...code of the output relay and internal relay but the input relay can not be used z The parallel WRT command can be used multiply but it can not output with double coil For example X002 1 Y003 7 F100 3...

Page 41: ...ion z Connect 1 contact with series connection using the OR and OR NOT code z OR OR NOT is started from the step of this code it can be connected with series connection with the abovementioned RD RD N...

Page 42: ...OR AND relationships between circuit blocks 4 5 AND STK Code Mnemonic symbol and function Table 4 5 1 Mnemonic symbol Function AND STK Right shift 1 bit of the stacked register after ST0 and ST1 logi...

Page 43: ...am 21 DIFU Rising edge detection 4 CALLU Unconditionally call the subprogram 22 DIFD Trailing edge detection 5 SP Subprogram 23 COMP Binary number comparison 6 SPE End of subprogram 24 COIN Consistenc...

Page 44: ...1 Fig 5 1 1 5 2 END2 The 2nd Sequence Program End Function It specifies at the end of the 2nd level program Format END2 Fig 5 2 1 5 3 CALL Call Subprogram Function Call one specified subprogram It own...

Page 45: ...y call one specified subprogram It owns the following characters and limitations Subprogram can be nested and called other subprograms up to 18 layers as for the endless repetition caused by the closu...

Page 46: ...er mentioned SPE code together Notice 1 The subprogram should be compiled followed END2 2 Another subprogram can not be set inside one subprogram Format SP Subprogram number Fig 5 5 1 Parameter Subpro...

Page 47: ...7 SET Replacement Setting Function Set 1 in the specified address Format SET Add b ACT Address Fig 5 7 1 Controllable condition ACT 0 the state of the add b remains invariable ACT 1 the add b is set...

Page 48: ...mming The characters and limitations are shown below Multiple skip codes can be shared with the same mark number The skip can not be performed each other between the 1st and the 2nd level programs The...

Page 49: ...t is a specified skip destination for JMPB It is very important to notice that one mark number with xx only can be specified once using LBL It may alarm if it uses repeatedly Format LBL Mark number Fi...

Page 50: ...to it Note TIMER performs once each 8ms its setting unit is ms and 8ms is the performance radix complete 8ms if it is insufficient For example the setting is 54ms 54 6 8 6 complete 2ms the actual per...

Page 51: ...Scan period from 0 to the 1st level program 1min 4 From 1min to 65535min From 0 to 1s 1ms 5 From 1ms to 65 4s Scan period from 0 to the 1st level program Presetting time The time setting of the fixed...

Page 52: ...3 From 10s to 182 h Scan period from 0 to the 1st level program 1min 4 From 1min to 65535min From 0 to 1s 1ms 5 From 1ms to 65 4s Scan period from 0 to the 1st level program Output W Output coil W 1...

Page 53: ...initial value CN0 CN0 0 counter begins with 0 CN0 1 counter begins with 1 Specify rising or descending counter UPDOWN UPDONW 1 subtraction counter UPDOWN 0 addition counter Reset RST RST 0 Remove the...

Page 54: ...s 1 the output data is 0 without any same number This code is used for the data decode of M or T function Format Fig 5 15 1 Controllable condition ACT 0 Reset all of the output bits ACT 1 Perform the...

Page 55: ...this table it calculates based upon the quotient 1 if it can not be exactly divided but the capacity data does not change and then the address of the table number may not display Format Fig 5 16 1 Ta...

Page 56: ...12 bytes S1 The data in the conversion table can be taken out by the specifying table number and the address of the specifying table number is regarded as the input address of the conversion data This...

Page 57: ...is set to 1 at any time WRT NOT 1 Note 3 The function codes such as JMPB END1 END2 CALL CALLU LBL SP SPE COM and COME can not be used between COM and COME otherwise the system may alarm 5 18 COME Con...

Page 58: ...tion direction is only positive DIR 1 Selection the selection direction can be divided into positive or negative Specify the operation condition POS POS 0 counting objective position POS 1 the previou...

Page 59: ...REV are shown below the increase direction of the position number of the revolving table is positive FOR it is the negative direction in the decrease state The address of W can be selected freely howe...

Page 60: ...er each time The 1 that overflows from cycle shifting will be added from the negative direction for example the top bit 1 is overflown when shifting to left the lowest bit supplies 1 vice versa Format...

Page 61: ...state does not move out when the W 0 shifting operation is performed 1 state moves out when the W 1 shifting operation is performed 5 21 DIFU Rising Edge Detection Function This code is set the output...

Page 62: ...e Detection Function This code outputs 1 signal of one scan period when inputting the signal descending edge Format DIFD ACT L Descending edge number W Fig 5 22 1 Controllable condition Input signal T...

Page 63: ...f two binary number data Specify the enough bytes to store the input data and comparison data in the memory block Format Fig 5 23 1 Controlled condition ACT 0 Do not perform the COMP code W value is i...

Page 64: ...Fig 5 24 1 Controllable condition ACT 0 Do not perform the COIN code W value is invariable ACT 1 Perform the COIN code Parameter Length Input the specified format constant or address and the specifie...

Page 65: ...inning with S2 the S1 should be evaluated based upon the bit if S2 is the bit address the bit address corresponding Length begins with the S2 address 2 The address type both S1 and S2 will not be cons...

Page 66: ...ed Parameter S1 Resource address or constant If the S2 is single byte address the S1 should be copied to the S2 address based upon the byte value if S2 is bit address the S1 should be copied to the S2...

Page 67: ...Execution code ACT ACT 0 Do not execute the XMOV code W keeps invariable ACT 1 Execute the XMOV code Parameter Length The format specifies the length of the transmission data 1 1 byte length 2 2 byte...

Page 68: ...1 in a wrong way Output When the value in the table number exceeds the S1 W 1 the read or write of the data table does not perform W 0 Without error W 1 Error 5 29 DSCH Binary Data Index Function Thi...

Page 69: ...a table is n 1 table head is 0 the end of the table is n S2 Set the data table head address S3 Set the input address of the index address S4 The address output of the index result Actual address head...

Page 70: ...and the specifying method of the addend constant or address Fig 5 30 2 S1 Specify the storage addend address S2 The specifying method of the addend is determined by the specification of the Length S3...

Page 71: ...ddend specifying method constant or address Fig 5 31 2 S1 Specify and store the minuend address S2 The specifying method of the subtractor is determined by Length S3 Specify and output the address of...

Page 72: ...ed with the one of the AND When the format specifying is selected the address the address is then started and the data length is consistent with the length S3 It is used for storing the address of AND...

Page 73: ...rformed with the one of the OR When the format specifying is the address specification and therefore the address starts and the data length is consistent with the specified Length S3 It is used for st...

Page 74: ...d the data length is consistent with the length S2 It is used for outputting NOT operational result The result of the NOT operation starts to store from this address and the length of the data is cons...

Page 75: ...gins and the data length is consistent with the length S2 The input data is performed with the one of the Exclusive OR When the format specifying is selected the address the address is then started an...

Page 76: ...stem and therefore the user can not define it 4 X address and F address on the I O input port 4 The vertical hovering the node point does not connect to the following node and the parallel conducting...

Page 77: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com Chapter Six Compilation Limit 0f Ladder Diagram 61 Volume I Programming...

Page 78: ...cial GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com GSK218MC Series Machining Center CNC System PLC Installation Connection Manual 62 Volume II Operation VOLUME II OPERATION EXPLANA...

Page 79: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com 63...

Page 80: ...keys inside the is the soft button under the screen is the interface corresponding with the current soft key means that it includes submenu all of the PLC operations are performed in the MDI mode othe...

Page 81: ...ressing the input key If it does not detect the ladder diagram file should be set up based upon the file name ladder0X grp or ladderXX grp The system may automatically generate two function blocks END...

Page 82: ...erface PLCGRA ladder01 Operate the current ladder diagram name 1 972 It means that the cursor specified line is at the place of the ladder diagram Run Ladder diagram operation state The operation stat...

Page 83: ...t means that this address remains the original state before the power off 0 It means that the address is rest to default state after the power is turned off Input Display the input data MDI Current wo...

Page 84: ...rrent working method The searching and positioning can be performed by the page up page down and other direction keys the corresponding diagnosis number then can be viewed and modified Generally only...

Page 85: ...Input the performance time of the trace The numerical range of the periodic cycle is determined by the value of the resolution or the specified signal address quantity and its range is displayed at t...

Page 86: ...signal Any change Any change occurs when the signal specified by the trigger address which is set by the sampling condition Trigger setting When the sampling mode is set to signal change and then the...

Page 87: ...at display when stopping the most right side timing is placed at the right side the timing of trace stopping is placed at the middle side and the max allowance timing is placed at the right side 4 Set...

Page 88: ...ations can be performed within two interfaces 1 Enter PLCGRA classification interface pressing PLCGRA twice refer to the Fig 2 1 1 The PLCGRA interface consists of basis code function code command tab...

Page 89: ...apter Two PLC Programming Operation 73 Volume II Operation Fig 2 1 2 2 2 Basis Code Enter the basis command operation interface pressing the Basis command soft key in the Fig 2 1 1 Refer to the Fig 2...

Page 90: ...le Vertical breakover cable Delete the vertical breakover cable Miscellaneous soft keys X Page down W Page up Return Return to the last menu 2 3 Operation Explanation of Ladder Diagram z Add component...

Page 91: ...the soft key z Add a horizontal breakover cable a horizontal breakover cable can be inserted at the current cursor place by pressing the soft key the horizontal breakover cable may replace the compone...

Page 92: ...ctly input component name X2 1 affirm it by pressing the key and then the X002 1 appears at the current cursor position 3 The cursor is positioned at the next start position press the soft key a symbo...

Page 93: ...tput coil and the white one means disconnected state The dark color is disconnection state the light color is connected state due to the printing 2 4 Function Code Press the Function command soft key...

Page 94: ...nt and operation of the command list 1 3070 Offer the steps and total steps information of in the current operation of the ladder diagram RUN the operation state of the ladder diagram Input Display th...

Page 95: ...ode Copy Press this key after entering G12 1 the ladder diagram between cursor and G12 1 can be duplicated Paste Paste the copied diagram to the ladder diagram Deletion Press this key after entering t...

Page 96: ...iagram of current operation is stopped This step can be ignored if the current ladder diagram does not modify 4 The modification of the PLC program compilation is completed by the Basis command Functi...

Page 97: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com Chapter Two PLC Programming Operation 81 Volume II Operation...

Page 98: ...rformed in the corresponding interface Press the PLCPAR soft key again in the PLCPAR interface then enter the PLC address and parameter setting interfaces refer to the Fig 3 1 which includes the nonvo...

Page 99: ...splay MDI mode Current working mode Return Return to the previous menu X Enter next page The set value can be downloaded to the CNC operation pressing the Save key after modifying KPAR downloading suc...

Page 100: ...nge it SET Presetting value of the timer it can be changed after the K000 0 PLC parameter allows to be modified is set 1 in the MDI mode Input Input data display MDI mode Current working mode Return R...

Page 101: ...e K000 0 PLC parameter allows modification is set to 1 in the MDI mode Input Input data display MDI mode Current working mode Return Return to the previous menu X Enter to the next page The set value...

Page 102: ...ng value it can be changed after the K000 0 PLC parameter allows modification is set to 1 in the MDI mode Input Input data display MDI mode Current working mode Return Return to the previous menu X En...

Page 103: ...It indicates MDEC interface RUN The operation state of the ladder diagram MCODE M function number ADDR F address setting Input the password higher than the terminal user which can be modified in the...

Page 104: ...the injury accident may occur The search and positioning can be performed by the page up page down and four direction keys on the panel the M function corresponding to the F address can be checked or...

Page 105: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com Chapter Three PLC Address And Parameter Setting 89 Volume II Operation...

Page 106: ...which mainly offers the functions such as the edit conversion debugging and printing of the GSK218MC series ladder diagram This software can be used in the Windows 98 Windows Me Windows 2000 Windows X...

Page 107: ...w and printing setup and the recently opened file list Note In the ladder diagram editing dialog box each volume of the ladder diagram version number suitable machine and ultimate modifier can be indi...

Page 108: ...ladder diagram file Open the ladder diagram file Save the ladder diagram file Cut the selected content to the clipboard Copy the selected content to the clipboard Paste content from the clipboard Lad...

Page 109: ...r line at the lower right corner of the component Insert the input coil Insert the output coil reverse Function code button There are two methods in the Edit function code 1 Spring the drawing menu pr...

Page 110: ...two bus cables and select the position where the figure unit needs to be edited Refer to the following figure Fig 4 3 2 1 When the block is selected press the mouse left key at the beginning position...

Page 111: ...diagram area to be copied is selected 1 Select the copy after springing out the environment menu by clicking the right key of the mouse 2 Select the Edit Alt E Copy C of the main menu 3 Shortcut key...

Page 112: ...re are three ways for carrying out this operation after moving the cursor to the position to be deleted the ladder diagram line 1 Select the insert after springing out the environment menu by clicking...

Page 113: ...2 Component Note of Ladder Diagram There are two ways for carrying out this operation after moving the cursor to the position to be modified the ladder diagram component 1 Click the right key of the...

Page 114: ...it is edited and saved which can be generated the performable file after converting and then transfer to the CNC using the serial port communication software or U disk that it is performed by the PLC...

Page 115: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com Chapter One Controllable Axis 99 Volume III Function...

Page 116: ...cial GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com GSK218MC Series Machining Center CNC System PLC Installation Connetion Manual 100 Volume III Function VOLUME III FUNCTION EXPLANA...

Page 117: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com Chapter One Controllable Axis 101 Volume III Function...

Page 118: ...ponding axis has been moved The signal turns into 0 in the following case z The corresponding axis has been stopped The signal of the axis movement direction MVD1 MVD4 F019 0 F019 4 Type Signal output...

Page 119: ...Signal Servo signal ready SA F000 6 Type Signal output Function SA signal turns into 1 after the servo is ready As for the axis that with brake the brake is released when the signal is outputted It i...

Page 120: ...ethods are differing from the manufactures Usually the button can be released by left rotation Signal ESP Signal ESP G001 0 Type Signal input Function The machine immediately stops after inputting the...

Page 121: ...ion even if only the overtravel signal of one axis turns into 1 the alarm occurs and stops The axis with movement signal 1 is decelerated and stopped in the manual operation the axis after stopping ca...

Page 122: ...ethod F003 0 F003 7 Type Signal output Function It indicates the currently selected operation method Signal address 2 5 State Signal Output Cutting feed signal CUT F002 6 Type Signal output Function T...

Page 123: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com Chapter Two Operation Preparation 107 Volume III Function Signal address CUT F002 7 6 5 4 3 2 1 0...

Page 124: ...least input increment with 10 100 or 1000 folds JOG feed and incremental feed are absolutely same other than the feed distance selection method In JOG feed the machine can be consecutively feed when t...

Page 125: ...ed selection signal RT G024 7 Type Signal input Function Select the rapid traverse rate of the JOG feed or increment feed Purpose When the signal turns into 1 the operation of the controllable unit is...

Page 126: ...on Type Signal input Function MPG Single step feed traverse amount selection signal This signal is performed the binary encoding by two G signals which means the movement distance of each step MPG Sin...

Page 127: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com Chapter Three Manual Operation 111 Volume III Function...

Page 128: ...ce position return ZP1 ZP2 ZP3 ZP4 ZP5 Signal End signal of reference position return ZP1 ZP5 F016 0 F016 4 Type Signal output Function This signal shows that the machine tool has been held in the ref...

Page 129: ...PREF23 G057 0 4 The detection allowance signal of the 3rd reference position PREF30 PREF33 G058 0 4 PREF40 PREF43 G059 0 4 The detection allowance signal of the 4th reference position Type Signal inp...

Page 130: ...bled when the detection allowance signal G57 G58 and G59 of the reference position is set to 1 The signal becomes 1 when the following states are displayed z The manual reference position return has b...

Page 131: ...put When the machine tool position is within the area of the stored stroke check 1 Data parameter P66 P75 is set the boundary and without the area of the stored stroke check 2 Data parameter P76 P85 o...

Page 132: ...matic operation the CNC enters into the feed hold state and stops in the following states 1 When the feed dwell signal SP is set to 1 2 Single block code is ended during the single block operates 3 MD...

Page 133: ...ator signal STL F000 5 Type Signal output Function Notify the PLC that has been entered into the automatic operation start Condition output The signal can be set to 1 or 0 which is determined by CNC s...

Page 134: ...ent time the setting value of the parameter No 203 Fig 5 2 In the automatic operation the automatic operation stops when CNC is reset and the operation axis decelerates then stops The CNC is reset dur...

Page 135: ...during manual or Auto operation but the code distribution is still performed and the absolute and relative coordinates are also renovated So the operator can check whether the code compilation is corr...

Page 136: ...om 1 the machine tool operation speed is accelerated or decelerated to the programming specified speed by the dry run speed Signal address 5 3 3 Single Block Brief The signal block operation is only e...

Page 137: ...the positioning approaches to the drilling and tool retraction each time SPL signal becomes 1 when it is set to 0 which means that it is not performed to the EOB STL and SPL signals are became 0 and...

Page 138: ...er of the restart block the CRT screen shifts to the program restart screen When the program restart signal is set to 0 and the automatic operation is enabled the machine tool moves to the machining r...

Page 139: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com Chapter Five Automatic Operation 123 Volume III Function Signal address SNR G021 7 6 5 4 3 2 1 0 SRNM F002...

Page 140: ...sists of the manual reference position return and program zero return F0 speed It is determined by parameter P093 Signal The code signal of the rapid traverse rate G11 0 G11 1 Type Signal input Functi...

Page 141: ...So the override can be selected based upon the unit of the 10 within the range of the 0 200 Note The feedrate both 218MC H and 218MC V are controlled by the feed brand switch 6 3 Override Cancellation...

Page 142: ...ser specifies a unique F signal registering this M code to the system that is the code signal from F26 to F33 2 If the non M S and T codes such as the movement and dwell are specified with the miscell...

Page 143: ...al F22 0 7 For example S1 corresponds to the F address signal F22 0 2 If the non M S and T codes such as the movement and dwell are specified with the miscellaneous function at the same time the misce...

Page 144: ...0 is performed the F address signal F34 0 and the strobe signal F007 2 are set to 1 simultaneously ensuring the PLC sets the response signal SRESP G063 1 to 0 4 The PLC is set the gear shift signal GR...

Page 145: ...cellaneous functions are performed simultaneously the end signal FIN G000 0 can be set to 1 till all of these functions are executed 5 M S and T codes may be performed simultaneously in a block The CN...

Page 146: ...ibed z Specify the corresponding miscellaneous function and any specified move command and dwell code is completed at the same block However when the end signal of the miscellaneous function returns b...

Page 147: ...ol function has been specified actually Condition output Refer to the T code miscellaneous function in Section 7 3 for the output condition and performance process Tool function end signal TFIN G000 5...

Page 148: ...gnals are not output 2 This signal is set to 1 after the code signal is output normally perform the output operation till it ends to the manual FIN signal and the strobe signal is set to 1 3 The misce...

Page 149: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com Chapter Seven Miscellaneous Function 133 Volume III Function Signal address AFL G021 7 6 5 4 3 2 1 0 MAFL F004...

Page 150: ...at the spindle S code is controlled by I O Signal Spindle speed strobe signal TF F007 2 Gear spindle address signal F22 0 F22 7 Type Signal output Function These signals have been indicated that the s...

Page 151: ...s the gear shift based upon the defined speed range of each gear shift in advance as it is directly selected by S code The PLC can be selected the corresponding gear shift using its selection signal G...

Page 152: ...on output Refer to the gear shift method for the explanation of these signals Gear shift in position signal GEAR G002 4 Type Signal input Function These signals that are informed the current selected...

Page 153: ...tops The corresponding ladder diagram should be compiled for carrying out the rigid tapping inform the rotation direction of the CNC external spindle Signal Rigid tapping signal RGTAP G003 1 Type Sign...

Page 154: ...program Fig 9 1 1 It means that one function is programmed by the user macro which becomes the general function Namely the data variable changeable and undefined data can be compiled the program For e...

Page 155: ...Do not offer any function to the controllable unit These signals are regarded as a kind of variable which is read or written by the user macro program and it is used for the interface signal between m...

Page 156: ...n a single block with a G function without canned cycles normally more than one block is required In addition the use of canned cycles can shorten the program to save memory Explanations A canned cycl...

Page 157: ...ng signal during the tapping cycle The tapping signal also can be output when tapping cycle G code is enabled Override The cutting feed override is always set to 100 during tapping Feed dwell The move...

Page 158: ...0 2 Operation Record Display Brief This function can be displayed the history operation record by the operating the MDI key and signal when the error occurs or CNC alarm issues 10 3 Help Function Brie...

Page 159: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com Chapter Ten Display Setting 143 Volume III Function...

Page 160: ...16 5019 as follows 5016 X axis position of EOB 5017 Y axis position of EOB 5018 Z axis position of EOB 5019 4th axis position of EOB Signal Special signal SKIPP G001 1 Type Signal input Function This...

Page 161: ...gents in South Africa Tel 27 11 626 2720 design efamatic com Chapter Eleven Measuring 145 Volume III Function Note The requirement of the skip signal width is at least 10ms Signal address SKIPP G001 7...

Page 162: ...on The overall button on the machine s operation panel is locked and disabled when the signal is set to 1 The machine operation button is enabled when the signal is set to 0 Signal address Appendix on...

Page 163: ...indle override cancellation inspection signal CSORD F005 1 M code miscellaneous function strobe signal MF F007 0 S code miscellaneous function strobe signal SF F007 2 T code miscellaneous function str...

Page 164: ...2nd axis AL 2 F023 1 limit overtravel alarm along with the 3rd axis AL 3 F023 2 limit overtravel alarm along with the 4th axis AL 4 F023 3 limit overtravel alarm along with the 5th axis AL 5 F023 4 M...

Page 165: ...al TFIN G000 5 ESP signal ESP G001 0 Skip signal SKIPP G001 1 Gear selection signal input GR1 GR2 GR3 G002 0 2 Spindle analog amount control gear in position signal GEAR G002 4 Rigid tapping signal RG...

Page 166: ...ed override cancel G024 1 Rapid switch G024 7 MPG incremental feed movement amount selection signal MP1 MP2 G026 4 5 Manual feed axis 1st G027 0 Manual feed axis 2nd G027 1 Manual feed axis 3rd G027 2...

Page 167: ...fter the tapping axis outputs to the driver by electric gear ratio 0005I 006 010 The pulse No from the driver feedback by electric gear ratio 0006I 0010I 011 015 Axis pulse accumulation pulse error 00...

Page 168: ...58 Current MPG increment 0058F 059 One operation pulse lag numbers 0059I 060 Velocity prospective sections 0060I 061 Preprocess sections 0061I 062 Encoding buffering area sections 0062I 063 System s o...

Page 169: ...LINK execution time 0018 019 FPGALINK communication cycle 0019 020 Overtime times of FPGALINK receiving MDT 0020 021 Data CRC verification error once times of FPGALINK receiving MDT 0021 022 Data CRC...

Page 170: ...ical connection OFF times Statistic reticle or network OFF from other hardwares of FPGALINK Backup 0051 052 FPGALINK master state PFGA reception delivery MDT state machine error mark Backup 0052 053 T...

Page 171: ...accumulation axis 01 02 03 04 05 06 07 08 09 10 11 12 0012 0023 024 DSP spindle 1 pulse accumulation number 0024 025 DSP spindle 2 pulse accumulation number 0025 026 DSP pulse port spindle pulse accum...

Page 172: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com GSK218MC Series Machining Center CNC System PLC Installation Connetion Manual 156 Volume III Function...

Page 173: ...fficial GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com Volume IV Volume IV Installation Connection Chapter One System Configuration Installation 157 VOLUME IV INSTALLATION CONNECTIO...

Page 174: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com GSK218MC Series Machining Center CNC System PLC Installation Connetion Manual 158 Volume IV Installation Connection...

Page 175: ...the parts such as CNC system the drive unit the motor and the photoelectric encoder etc to be installed are all prepared in good condition and matched with each other The installation of CNC system mu...

Page 176: ...ust be connected with the earth properly Various sockets should be connected and the screw should be fixed tightly and the joints of cables are not allowed to plug and pull after power on Do not scrat...

Page 177: ...tic com Volume IV Volume IV Installation Connection Chapter One System Configuration Installation 161 1 3 CNC System Appearance Installation Dimension Figure User installation and machining digram Fig...

Page 178: ...2720 design efamatic com GSK218MC Series Machining Center CNC System PLC Installation Connetion Manual 162 Volume IV Installation Connection User installation and machining diagram Fig 1 3 2 Installa...

Page 179: ...27 11 626 2720 design efamatic com Volume IV Volume IV Installation Connection Chapter One System Configuration Installation 163 User installation and machining diagram Fig 1 3 3 Installation dimensi...

Page 180: ...2720 design efamatic com GSK218MC Series Machining Center CNC System PLC Installation Connetion Manual 164 Volume IV Installation Connection User installation and machining diagram Fig 1 3 4 Installa...

Page 181: ...27 11 626 2720 design efamatic com Volume IV Volume IV Installation Connection Chapter One System Configuration Installation 165 User installation and machining diagram Fig 1 3 5 Installation dimensi...

Page 182: ...esign efamatic com GSK218MC Series Machining Center CNC System PLC Installation Connetion Manual 166 Volume IV Installation Connection L N User instalation and machining diagram Fig 1 3 6 The installa...

Page 183: ...n by user such as the ESP Program lock System ON OFF feed hold Cycle start and MPG etc Refer to the following accessories Electric MPG Changchun LGF 001 100 Additional panel 218MC additional panel alu...

Page 184: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com GSK218MC Series Machining Center CNC System PLC Installation Connetion Manual 168 Volume IV Installation Connection...

Page 185: ...ion Between Equipments 169 Volume IV Installation Connection Volume IV Installation Connection Volume IV Installation Connection CHAPTER TWO CONNECTION BETWEEN EQUIPMENTS 2 1 Connection Diagram of Ext...

Page 186: ...ation Connetion Manual 170 Volume IV Installation Connection Fig 2 1 1 2 PC communication interface of the 218MC U1 The RS232 C series interface of the 218MC U1 is placed at back of the host machine T...

Page 187: ...el 27 11 626 2720 design efamatic com Chapter Two Connection Between Equipments 171 Volume IV Installation Connection Volume IV Installation Connection Volume IV Installation Connection 2 1 2 Pulse Se...

Page 188: ...rive slave station n 1 CN1 feedback signal Power unit BUS1 BUS2 GE2000 Series drive slave station n CN1 feedback signal Power unit BUS1 BUS2 GSK218MC Series CNC System I O board deconcentrator MJB XS3...

Page 189: ...720 design efamatic com Chapter Two Connection Between Equipments 173 Volume IV Installation Connection Volume IV Installation Connection Volume IV Installation Connection 2 1 4 Five Linkage Servo Con...

Page 190: ...2 1 System Interface Figure Fig 2 2 1 1 2 2 2 Interface Signal List Fig 2 2 2 1 6 ZDIR 2 6 8 7 0V ZEN 4 5 3 24V ZDALM ZPC 13 5V 0V 0V 15 14 ZDIR 0V 5V 12 11 10 XS32 DB15 female Z axis 1 ZCP 8 7 0V XEN...

Page 191: ...e pulse signals XDIR XDIR YDIR YDIR ZDIR ZDIR 4DIR and 4DIR are movement direction signal and the signals of two groups are difference output The circuit diagram is shown as below Fig 2 2 3 1 2 The dr...

Page 192: ...ence position return The system supports the 24V zero return and 5V zero return the received circuit of this signal at the system side is shown below Fig 2 2 3 4 The wave of PC signals provided by the...

Page 193: ...C connects with the DA98 series servo drive unit Fig 2 2 4 2 3 The cable connection when the GSK218MC connects with the DA98B series servo drive unit DY3 series drive nCP nDIR nCP SIGNAL 1 9 2 PIN 0V...

Page 194: ...l 178 Volume IV Installation Connection SIGN SIGN 5 23 32 33 14 29 DA98 PULS PULS 30 15 3 nPC 24V 4 nEN nDALM XS30 31 32 33 nCP nCP nDIR nDIR 0V 5 11 7 10 2 1 9 36 CZCOM FSTP 24 DG DG RSTP COM CZ 32 3...

Page 195: ...matic com Chapter Two Connection Between Equipments 179 Volume IV Installation Connection 2 2 5 GSK LINK Cable Connection Figure Fig 2 2 5 1 CNC terminal bus interface definition Fig 2 2 5 2 The conne...

Page 196: ...n efamatic com GSK218MC Series Machining Center CNC System PLC Installation Connetion Manual 180 Volume IV Installation Connection Fig 2 2 5 3 The connection between the bus interface 1 of the CNC ter...

Page 197: ...ed for the power input of the extension cabinet the feed axis module is used for the measure feedback equipment of the pulse multi feed axis extension and optical grating connection etc the spindle mo...

Page 198: ...ser d user d user d user d user d 4 3 2 6 0 7 1 5 user d X3 Input4 Socket Y3 Output4 Socket user d 5 1 7 0 6 2 3 4 user d user d user d user d user d GND 24V 24V user d user d GND user d 5 1 7 0 6 2 3...

Page 199: ...hand unit with difference or non difference type the interface signal is shown below ESP2 VCOM 23 22 2 1 25 19 26 20 LED H 100 H 1 24 18 14 13 1 2 16 10 17 11 15 6 H_ H 10 HB 2 8 1 7 HX 3 4 5 9 ESP1 H...

Page 200: ...P1 ESP2 Hand unit ESP signal HX HY HZ H4 and H5 They are respectively the axis selection signals of X Y Z 4th and 5th H 1 H 10 and H 100 They are respectively the override signals of MPG pulse equival...

Page 201: ...Built in handwheel XS22 10 4 2 0V HA HB A B VCC Pin Signal FG Signal Cold press terminal DB26 male welding Fig 2 4 2 2 The connection diagram of GSK218MC connecting with the voltage type E Hand unit L...

Page 202: ...8 1 7 SAR PAR ZOUT PZ 3 4 5 13 12 1 1 STAO VP GE0 15 9 10 ARST SPO VCMD 14 VCMD PB XS23 DB44 female plug Fig 2 5 1 1 2 5 2 Explanation of Interface Signal 1 VCMD VCMD Analog command input 0 10V or 10V...

Page 203: ...44 44 12 VP Speed pos switch Y6 4 12 DB44 female welding DB44 male welding 35 21 20 5 S zero speed check X7 3 COM 35 21 20 5 VCMD VCMD 9 25 37 24 11 27 Spindle CW Y6 0 Zero speed clamp Y6 5 Spindle e...

Page 204: ...ULS SIGN SIGN ALM PIN 42 28 33 34 7 39 9 16 1 17 2 COM ALM SIGN SIGN PULS PULS metal shell FG 37 COM 16 PA PA 1 PB 17 PB 2 PZ 18 PZ 3 32 PZO 31 PZO 3 PBO 18 PBO 4 PAO PAO 19 COM 35 COM 24 14 VCMD VCMD...

Page 205: ...erface The external control interface on the 218MC H and 218MC V system operation panel is as follows 1 2 3 4 5 ON COM1 COM2 OFF Fig 2 7 1 System power ON ON and COM1 are the ends of the normal opened...

Page 206: ...Machining Center CNC System PLC Installation Connetion Manual 190 Volume IV Installation Connection DB9 female plug Control panel XS10 communication COMM DB9 male plug Operation panel XS3 communicati...

Page 207: ...046 D047 D045 COM D042 D040 D039 COM D034 D032 24V D037 24V 24V 24V 24V 24V 14 15 16 17 18 19 20 21 22 23 24 25 14 15 16 17 18 19 20 21 22 23 24 25 24V 24V D005 24V D000 D002 COM D007 D008 D010 COM D0...

Page 208: ...The leakage current among the contacts during the open circuit below 1mA voltage 26 4V The potential drop among the contracts during the closed circuit below 2V Current 8 5mA the potential drop of the...

Page 209: ...NC contactor X000 5 XS40 5 stroke limit signal along with the 3rd axis NC contactor X000 6 XS40 18 stroke limit signal along with the 4th axis NC contactor X000 7 XS40 6 stroke limit signal along wit...

Page 210: ...M contact X003 1 XS41 21 Operation lock NORM contact X003 2 XS41 9 Undefined Manipulator brake signal X003 3 XS41 22 Undefined Manipulator inspection signal with cutter X003 4 XS41 24 Undefined Manipu...

Page 211: ...0 XS23 44 Velocity Position shifting completion Parameter specified X007 1 XS23 21 Spindle orientation completion Parameter specified X007 2 XS23 5 Spindle velocity arrival Parameter specified X007 3...

Page 212: ...rcuit Output a The transistor specification for outputting When the output is ON the maximum load current including the instant current is below 200mA When the output is ON the maximum saturation volt...

Page 213: ...24 Hydraulic start Y001 5 XS43 12 Spindle blowing Y001 6 XS43 25 Index worktable releasing Y001 7 XS43 13 Index worktable clamping Y002 0 XS44 1 Undefined Y002 1 XS44 14 Undefined Y002 2 XS44 2 Undefi...

Page 214: ...4 4 XS45 17 Undefined Y004 5 XS45 5 Undefined Y004 6 XS45 18 Undefined Y004 7 XS45 6 Undefined Y005 0 XS45 8 Undefined Y005 1 XS45 21 Undefined Y005 2 XS45 9 Undefined Y005 3 XS45 22 Undefined Y005 4...

Page 215: ...necessary to notice the following items before debugging and operating the GSK218MC z Check the polarity of the fly wheel diode of the relay electromagnsim valve etc for ensuring the overall cables ar...

Page 216: ...e system should be cut off after the ESP button is controlled Check the NO 23 5 MT ESP for GSK218MC H and GSK218MC V Verify the availability of the overtravel limit switch along with each axis the cor...

Page 217: ...he 2nd axis NC contactor X000 3 XS40 15 stroke limit signal along with the 2nd axis NC contactor X000 4 XS40 17 stroke limit signal along with the 3rd axis NC contactor X000 5 XS40 5 stroke limit sign...

Page 218: ...command issues 0 Alarm occurs before the overtravel when the overtravel command issues System parameter No 0 3 1 G13 G13 1 It is set as G13 mode when switches on the power or cleans the state 0 It is...

Page 219: ...the screw leading is 8mm the least output code unit of the system is 0 001mm the resolution of the motor encoder is 2500 so G L ZM ZD 4C 8 0 001 1 1 4 2500 5 4 Then the data parameters No 160 CMRX 5...

Page 220: ...lue is set as 0 before measuring z Single operation program find a measure reference A after positioning twice the record the current data operation for 1mm along with the same direction then operatio...

Page 221: ...ith the 2nd axis 0 feed direction along with the 2nd axis DIR3 1 feed direction along with the 3rd axis 0 feed direction along with the 3rd axis DIR4 1 feed direction along with the 4th axis 0 feed di...

Page 222: ...n the 4th axis drive alarm signal is set to 0 ALM5 1 It alarms when the 5th axis drive alarm signal is set to1 0 It alarms when the 5th axis drive alarm signal is set to 0 ALMS 1 It alarms when the sp...

Page 223: ...th each axis and therefore enhance the machine accuracy and its unit of the compensation value is the inspection unit The pitch error is varied from one machine to another so did the compensation data...

Page 224: ...therefore the compensation number of the reference point can be calculated as No 10 based upon the position relationships between the reference point and No 0 compensation point refer to the Fig 4 7...

Page 225: ...ol of the worktable movement direction For example Fig 4 7 4 shows that the error value in the N1 area should be input to the corresponding compensation series number 1 for the system in this case the...

Page 226: ...e inspection based upon that the mechanical zero treats as reference point It is supposed that the actual situation is the interval of the pitch error compensation is 10mm the stroke along with X axis...

Page 227: ...ts as reference point It is supposed that the actual situation is the pitch error compensation interval is 10mm the positive limit value along with the negative is 50 50 the relative data parameter se...

Page 228: ...tion amount of both the compensation start and end are shared with same area and therefore the start and end of the compensation value are set to same The shifting value of each revolution is 360 degr...

Page 229: ...s the specified mechanical origin by machine manufacture Usually it installs at the Max stroke along with positive of the X Y Z the 4th and the 5th We don t know the mechanical zero when the CNC equip...

Page 230: ...this point point D as the mechanical zero Finally the zero return executes Notice 1 Adjust the parameters P100 104 and P352 to ensure the ON OFF stability on L1 block 2 Adjust the parameters P100 104...

Page 231: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com Chapter Four Machine Debugging 215 Volume IV Installation Connection Fig 4 8 1 2...

Page 232: ...rection is determined by bit parameter N0 7 0 N0 7 4 3 The machine moves along with the mechanical zero rapidly The movement velocity is determined by parameters P100 P104 before the deceleration poin...

Page 233: ...There are three zero return methods when system allocates with the bus servo which is separately composed of common zero return high velocity zero return and multi coil absolute setting zero These set...

Page 234: ...rates to stop after inspecting and then return to the mechanical point that is reference position based upon the velocity set by data parameter P354 The coordinate axis stops movement after returning...

Page 235: ...parameter No 21 0 1 in the MDI mode set the 2nd axis zero position of the No 21 1 1 the 3rd axis of the No 21 2 1 the 4th axis of the No 21 3 1 and the 5th axis of No 21 4 1 The zero return indicator...

Page 236: ...configure the grating along with each axis 0 Without configured grating 1 With configured grating Also it can be separately set by bit parameters No 1 3 1 7 e Confirm it by pressing the Note 1 After t...

Page 237: ...Parameter diagnosis Input state at the machine side State add X1 3 X1 2 X1 1 X1 0 Pin XS40 22 XS40 09 XS40 21 XS40 08 State add X5 0 Pin XS42 08 System parameter number 0 0 5 HSRZ HSRZ 1 High velocity...

Page 238: ...the reference position direction return along with the 4th axis positive ZMI5 1 Set the reference position direction return along with the 5th axis negative 0 Set the reference position direction ret...

Page 239: ...ng with the 1st axis 1 8 1 The offset value of the grating or reference position along with the 2nd axis 1 8 2 The offset value of the grating or reference position along with the 3rd axis 1 8 3 The o...

Page 240: ...elocity arrival signal input X7 3 spindle zero velocity detection signal input State add X7 1 X7 0 Pin No XS23 21 XS23 44 X7 0 Velocity position shifting completion signal X7 1 Spindle orientation com...

Page 241: ...time sequence z Control logic Spindle stops when the system power on M05 signal output hold M3 M4 are enabled and held after performing the M3 M4 codes and the M05 signal closes to output 4 10 Spindle...

Page 242: ...ty when the frequency transformer is corresponding to the 10V at the spindle gear 2 Data parameters No 248 2 4 8 The top rotation velocity corresponding the gear 1 The spindle rotation velocity when t...

Page 243: ...tion on the machine panel z Signal diagnosis Parameter diagnosis Input state at the system side State add X1 6 X1 5 Pin No XS40 25 XS40 12 X1 5 External cycle start X1 6 External feed hold z Signal in...

Page 244: ...l address Parameter diagnosis Input state at the side of the system State add X3 1 X3 0 Pin No XS41 21 XS41 8 X3 0 External editing lock X3 1 External operation panel lock System parameter number 0 5...

Page 245: ...0 The manual rapid is disabled from the switch on to the before of reference position return LRP 1 Positioning G00 interpolation type is linear 0 Positioning G00 interpolation type is non linear RFO 1...

Page 246: ...d traverse rate along with the 5th axis 5000 Setting range 0 9999 mm min 0093 Fo velocity of the rapid traverse override along with each axis all axle are in current 30 Setting range 0 1000 mm min 009...

Page 247: ...0 9999 mm min 0104 Reference position return velocity along with the 5th axis 4000 Setting range 0 9999 mm min 0170 Manual rapid positioning velocity along with the 1st axis 5000 Setting range 0 3000...

Page 248: ...e rigid tapping performs infeed retraction 0 Do not use the identical time constant when the rigid tapping performs infeed retraction OVU 1 Rigid tapping retraction override 10 0 Rigid tapping retract...

Page 249: ...ty and position shifting mode 6 The spindle s rotation direction is inconsistent with the one of the command when performing the rigid tapping command it is better to set the PA15 in the DAP03 into 1...

Page 250: ...apping During tapping specify a tapping to the bottom of the hole in programming it is better to dwell 1s or 2s Note The above mentioned are corresponding to the machine setting methods of the shiftin...

Page 251: ...asing equipment is used the corresponding K parameter can be set based upon the actual situations refer to the following Relative K parameters Table 4 16 2 Add Definition Default value Setting value K...

Page 252: ...6 makes the worktable releasing after the releasing is in position System perform axis A motion after the axis A command performs System issues the F signal PLC that after retreatment outputs Y1 7 ma...

Page 253: ...Set the 1st axis with the grating rule 0 Set the 1st axis without the grating rule RAS2 1 Set the 2nd axis with the grating rule 1 Set the 2nd axis without the grating rule RAS3 1 Set the 3rd axis wit...

Page 254: ...zero APZ4 1 The current machine position along with the 4th axis is set as machine zero 0 The current machine position along with the 4th axis does not set as machine zero APZ5 1 The current machine p...

Page 255: ...3 The 3rd axis 0 Setting range 0 3 0381 The Max permission error between the synchronism axes 200 Setting range 0 10000 0382 Set the dual drive reference position D value 200 Setting range 0 2000 039...

Page 256: ...0453 Machine stroke detection the absolute position at the boundary of the 2nd encoder along with positive direction 0 Setting range 99999 9999 99999 9999 0454 Machine stroke detection the absolute p...

Page 257: ...2720 design efamatic com Chapter Four Machine Debugging 241 Volume IV Installation Connection 0459 Machine stroke detection the absolute position at the boundary of the 5th encoder along with positiv...

Page 258: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com GSK218MC Series Machining Center CNC System PLC Installation Connetion Manual 242 Volume IV Installation Connection...

Page 259: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com 243 Appendix APPENDIX...

Page 260: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com GSK218MC Series Machining Center CNC System PLC Installation Connetion Manual 244 Appendix...

Page 261: ...ble for the common CNC milling machine or the machining center with cone type tool magazine It may cause the unexpected hazard occur if other machine tools are equipped 5 This ladder diagram is only f...

Page 262: ...e releasing inspection NORM contact X002 3 XS41 15 Index worktable clamping inspection NORM contact X002 4 XS41 17 External clamping releasing control NORM contact X002 5 XS41 5 Tool releasing inspect...

Page 263: ...M contact X006 7 XS22 ESP 9 22 External ESP NC contactor X007 0 XS23 44 Velocity position shifting completion Parameter appointment X007 1 XS23 21 Spindle orientation completion Parameter appointment...

Page 264: ...ion return by hand The function of the USER3 button Spindle blowing automatic switch Table 2 The definition of the output signal interface Add Single interface Interface pin Definition Y000 0 XS43 1 Z...

Page 265: ...04 5 XS45 5 Undefined Y004 6 XS45 18 Undefined Y004 7 XS45 6 Undefined Y005 0 XS45 8 Undefined Y005 1 XS45 21 Undefined Y005 2 XS45 9 Undefined Y005 3 XS45 22 Undefined Y005 4 XS45 24 Undefined Y005 5...

Page 266: ...e system enters the debugging mode No Yes K006 0 Whether use 1 limit switch 2 pcs 1 pc K006 4 Whether the zero return switch is selected the NORM No Yes K007 3 Whether cancel the 4th axis hard limit N...

Page 267: ...ion switch is NC type No Yes K012 2 Whether the current tool magazine cutter head inspection with cutter are enabled No Yes K012 3 Whether the current cutter head inspection switch is NC type No Yes K...

Page 268: ...1 2 are related with the tool magazine refer to the use of the tool magazine and maintenance at the part III 8 The setting of the K008 4 Whether the spindle is with the shifting equipment is disabled...

Page 269: ...l magazine rotation motor detection 1234 A004 2 Program stops in the tool magazine infeed position 1235 A004 3 Abnormal tool magazine move in position detection 1236 A004 4 Abnormal tool magazine zero...

Page 270: ...stop the rotation when the tool magazine abnormality 1272 A009 0 Spindle tool number detection abnormality 1273 A009 1 Fail to forward when current cutter head and tool number are with the cutters 127...

Page 271: ...ult reason User self defined Troubleshooting Alarm information 1205 Abnormal pressure grease pump motor detection A000 5 Fault reason User self defined Troubleshooting Alarm information 1207 Abnormal...

Page 272: ...hen the spindle is placed at the gear III that is Y3 6 1 adjust the time of the T0023 or check whether the X4 3 is closed Alarm information 1215 Firstly perform T code before executing the M06 code A0...

Page 273: ...ition Alarm information 1220 Abnormal spindle tool clamping detection A002 4 Fault reason Tool magazine clamping detection switch X2 6 does not close within the setting time of the T010 when executing...

Page 274: ...2 is closed The gear I in position detection switch X4 3 does not close within the setting time of the T0023 when the spindles the gear III Y3 6 1 and adjust the time of the T0023 or check whether X4...

Page 275: ...mation Abnormal tool magazine rotation motor detection A004 1 Fault reason User self defined Troubleshooting Alarm information 1234 Program stops operation at the tool magazine infeed position A004 2...

Page 276: ...e details operation Section Three The Usage and Maintenance of the GSK218MC Series with Cone Tool magazine Alarm information 1241 Abnormal tool magazine infeed detection A005 1 Fault reason Tool magaz...

Page 277: ...th Cone Tool magazine Troubleshooting 1 Immediately clear this alarm by Reset button 2 Readjust the tool magazine and confirm the tool number on the spindle is consistent which includes the tool magaz...

Page 278: ...e one on the current tool case the tool magazine infeed operation is executed Troubleshooting Rotate the tool magazine so that the tool number on the current tool case is identical with the one on the...

Page 279: ...ine is at the infeed position and the spindle tool is on the clamping state perform the operation of the Z axis tool change return Troubleshooting 1 Make the tool magazine is at the retraction positio...

Page 280: ...hooting Adjust the setting time by T28 or check whether the spindle position mode completion signal is output Alarm information 1267 Abnormal tool magazine forward backward detection A008 3 Fault reas...

Page 281: ...that the spindle is with a tool and then perform the M06 or M50 code Troubleshooting Check whether the signal of the X2 7 is normal disassemble the tool from the spindle and then perform the M06 tool...

Page 282: ...g state Troubleshooting Perform the index worktable rotation after it is clamped or adjust the index worktable to the debugging mode that is K12 6 is set to 1 and then perform the index worktable rota...

Page 283: ...Pulse signal 1 time for 1 second 50 T012 Pulse signal 2 time for 1 second 50 T013 Spindle positioning detection time setting 8000 T014 Spindle positive detection time setting 500 T015 Spindle negative...

Page 284: ...Index worktable clamping delay detection 5000 T100 Manual rotation delay time 1 for the cone tool magazine 2000 T101 Manual rotation delay time 2 for the cone tool magazine 2000 T102 Delay detection...

Page 285: ...it is better to alter it at theD245 when the spindle tool number should be altered 3 The value of the D241 can not be modified 4 D240 D247 are used by system so user can not self defined 5 Refer to t...

Page 286: ...Spindle blowing stop M50 F027 1 Automatic tool change start M51 F027 2 Automatic tool change end M53 F027 3 Judge whether the tool is correct after the tool change is performed Reserved M55 F027 4 Ju...

Page 287: ...ackward in position NORM or NC X005 3 Tool magazine counting switch NORM or NC X005 4 Tool magazine zero return switch Optional X005 5 Current cutter head tool detection switch Optional X007 1 Spindle...

Page 288: ...case in the tool magazine and the setting in the D001 D099 data table are separately corresponding to the tool number No 1 No 99 of the tool case in the tool magazine D245 is the tool number on the s...

Page 289: ...r equal to 0 5000 T040 Index worktable releasing delay completion Greater than or equal to 0 4000 T041 Index worktable clamping delay completion Greater than or equal to 0 4000 T100 Manual rotation de...

Page 290: ...e enabled 1 User the Ladder01 grp ladder diagram in the system default state that is the cone tool magazine ladder diagram Bit parameter NO 53 0 1 NO 53 1 0 NO 53 2 0 and NO 53 3 0 2 The KPAR paramete...

Page 291: ...assword soft key In the MDI mode input the system debugging password and then press the The password correct shows at the left corner 2 Press the key on MDI keyboard press KPAR software in the PLCPAR...

Page 292: ...It is important to ensure that the tool is already on the releasing state by moving the Z axis up and down in the system s MPG method Lastly record the adjusted machine coordinate of the Z axis For ex...

Page 293: ...means that the motor s rotor is on the incorrect positioning place and its value can not regarded as the positioning place reference value Rotate the motor s rotor one cycle at least the drive unit m...

Page 294: ...ent with the actual one if the ESP OFF Alarm and RESET when the cutter head is being rotated The system alarm occurs 1218 Confirm the tool number again because the tool magazine abnormally stops or 12...

Page 295: ...Appendix M21 Tool return tool magazine rotation Tool forward Spindle tool releasing N20 M19 G91 G49 G28 Z0 Return to the mechanical origin M22 Tool searching tool magazine rotation Tool forward Spindl...

Page 296: ...Official GSK Agents in South Africa Tel 27 11 626 2720 design efamatic com GSK218MC Series Machining Center CNC System PLC Installation Connetion Manual 280 Appendix...

Page 297: ...ning does not perform 7 Fail to complete the tool change operation and do not move the spindle head before the tool arm does not return to the origin 8 The overload protective relay should be firstly...

Page 298: ...7 XS40 13 Lubrication level or pressure detection NORM contactor X002 0 XS41 1 Air resource pressure detection NORM contactor X002 1 XS41 14 Skip signal NORM contactor X002 2 XS41 2 Index worktable r...

Page 299: ...8 External MPG step length 0 001 NORM contactor X006 5 XS22 4 External MPG step length 0 01 NORM contactor X006 6 XS22 9 External MPG step length 0 1 NORM contactor X006 7 XS22 ESP 9 22 External ESP N...

Page 300: ...5th axis does not open it is the chip removal watering valve control switch When K11 1 1 Manually return to the 2nd reference position The function of the USER3 button Spindle blowing start switch Tab...

Page 301: ...control Y003 7 XS44 13 Undefined Y004 0 XS45 1 Undefined Y004 1 XS45 14 Undefined Y004 2 XS45 2 Undefined Y004 3 XS45 15 Undefined Y004 4 XS45 17 Undefined Y004 5 XS45 5 Undefined Y004 6 XS45 18 Undef...

Page 302: ...signal 24v enabling 0v enabling K002 0 Whether use the 4th axis Not use Use K002 1 Whether use the 5th axis Not use Use K004 0 Whether the spindle uses the shift control I O point Not use Use K005 0 W...

Page 303: ...ORM NC K010 4 Whether the tool magazine retraction switch is selected the NC type NORM NC K010 5 Whether the tool magazine counting switch is selected the NC type NORM NC K010 6 Whether the tool magaz...

Page 304: ...0 0 is enabled there are two stroke limit switches along with each axis are installed For example There are two stroke limit switches of the X axis are installed limit switch connects with X0 0 limit...

Page 305: ...hift is abnormal 1215 A001 7 Firstly perform the T code and then execute the M06 code 1216 A002 0 Fail to rotate the spindle in the tool releasing state 1217 A002 1 Spindle rotation tool can not be re...

Page 306: ...ith tool 1250 A006 2 Fail to infeed because the current tool number is different between the spindle and tool magazine 1251 A006 3 Turn off the power 1252 A006 4 Do not move the Z axis when tool clamp...

Page 307: ...0 Index worktable releasing clamping detection overtime 1289 A011 1 Index worktable clamping releasing detection abnormality 1290 A011 2 Fail to use the index worktable clamping equipment 1291 A011 3...

Page 308: ...ation 1205 Pressure grease pump motor detection abnormality A000 5 Fault reason User self defined Troubleshooting Alarm information 1207 Machine illumination lamp detection abnormality A000 7 Fault re...

Page 309: ...ose within the T0023 setting time when spindle changes the gear III that is 3 6 1 adjust the T0023 time or check whether the X004 3 is closed Alarm information 1215 Firstly perform the T code before e...

Page 310: ...bnormally stopped during the operation the manipulator can be performed the orientation in the mechanical zero it is necessary to perform the mechanical zero return firstly when manipulator is not at...

Page 311: ...ear abnormality A003 2 Fault reason Check the spindle gear abnormality Troubleshooting The gear I in position detection switch X004 1 does not close within the setting time of the T0021 when the spind...

Page 312: ...to tool change because the tool case does not at the horizontal position A003 7 Fault reason Perform the M06 or M50 code when the tool case does not at the horizontal position Troubleshooting Performi...

Page 313: ...cal detection abnormality A004 6 Fault reason The tool case neither at the horizontal position nor at the vertical one Troubleshooting Check whether the detection signal of X51 and X5 2 are normal Ala...

Page 314: ...erforming the tool case horizontal direction operation that is Y3 3 1 Troubleshooting 1 Check whether the horizontal detection switch of the tool case is normal 2 Check whether the Y3 3 is output 3 Re...

Page 315: ...eleasing clamping detection abnormality A005 6 Fault reason The spindle tool is neither at the releasing position nor at the clamping one Troubleshooting Check whether the X2 5 and X2 6 are normal Ala...

Page 316: ...agazine alarm and the interlocking signal and therefore carefully operate it otherwise the abnormality may occur as well the machine will be damaged Troubleshooting Clear this alarm by Reset button No...

Page 317: ...tate of the tool change position return by hand A007 4 Fault reason When K011 1 1 press the Start button in the Auto MDI or DNC mode and the alarm may generate accordingly Troubleshooting Set the K011...

Page 318: ...to the manipulator does not at the origin A008 4 Fault reason The manipulator operation is performed when it is not at the origin Troubleshooting Set the K12 7 as 1 that is the manipulator enters the...

Page 319: ...is not at the origin Troubleshooting Return the manipulator to the origin Alarm information 1276 Fail to rotate the cutter head due to the manipulator does not at the origin A009 4 Fault reason The c...

Page 320: ...of the T108 and T103 Refer to the details operation Section Three The Usage and Maintenance of the GSK218MC Series with Disk Tool magazine Alarm information 1288 Index worktable releasing clamping de...

Page 321: ...ft in rigid tapping it is better to cancel the rigid tapping firstly and then shift it A001 6 Fault reason Use the spindle shift equipment Do not perform the M29 tapping command when shift is not in p...

Page 322: ...ime It is enabled when there is no detection signal 2000 T028 Spindle position velocity mode conversion detection time 10000 T029 Spindle brake time 5000 T030 The shift delay time when there is no det...

Page 323: ...led tool number inside the tool case D003 No 3 tool case number 3 The installed tool number inside the tool case D004 No 4 tool case number 4 The installed tool number inside the tool case D005 No 15...

Page 324: ...tool case D023 No 23 tool case number 23 The installed tool number inside the tool case D024 No 24 tool case number 24 The installed tool number inside the tool case D100 Tool magazine capacity 24 D24...

Page 325: ...tive M04 F030 1 Spindle negative M05 F030 2 Spindle stop M06 F030 3 Automatic tool change M08 F031 0 Coolant ON M09 F031 1 Coolant OFF M10 F031 2 A axis clamping M11 F031 3 A axis releasing M16 F026 0...

Page 326: ...n and the relative PLC parameter setting Operation purpose The ladder diagram is suitable for the configuration of the tool magazine A The requirements from machine tool when the ladder diagram matche...

Page 327: ...ive 21 XS44 Y003 1 Tool magazine negative 9 XS44 Y003 2 Tool case vertical 22 XS44 Y003 3 Tool case horizontal 11 XS23 Y006 3 Spindle orientation C The selection of the tool magazine switch type Add D...

Page 328: ...to 10 20 30 240 in the D1 D24 in turn the No 8 tool case will perform the tool change after rotating to the tool change position when executing the T80M6 If both the D1 and D2 are set to 8 the alarm m...

Page 329: ...re than a tool position rotation time 5000 T110 Manipulator tool hold and original position return delay detection More than the manipulator s time from the origin to the tool hold 2000 T111 Manipulat...

Page 330: ...dition limit of the manipulator motion can be cancelled and then enter the tool debugging state It is better to set the K012 7 as 0 after debugging In this case the data does not change each other 2 N...

Page 331: ...ine The zero return operation of the tool magazine is divided into with the zero return switch and without the zero return switch 1 When the tool magazine is with the zero return switch press in the M...

Page 332: ...ds and then slightly adjust so that the positioning place of the motor spindle rotor is at the positioning point Stop the operation to observe the absolute position of the rotor In this case the monit...

Page 333: ...n be normally operated The KPAR parameter setting explanations of PMC 1 Input the system debugging password Press the then the Password software entering the Setting password interface Input the syste...

Page 334: ...ining Center CNC System PLC Installation Connetion Manual 318 Appendix tool change condition is suitable if does not the alarm may occur M19 G00 G91 G49 G30 Z0 Spindle positioning return to the tool c...

Page 335: ...it can be set from 026 to 0337 that is the F signal is from 26 0 to 33 7 If it is set to 001 it will not be registered and the system will not identify the M code Up to 32 Chinese characters it also c...

Page 336: ...for example 0060 means 6 0 0637 means 63 7 it is from 0060 to 0637 in turn that is K signal is from 6 0 to 63 7 and its sequence can not be altered Normally the Space is 5 spaces and can not add other...

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