Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 308 / 544

Page 17-22
17
G
Installation of the Transmission, Continued:
5. Install driven clutch and key on transmission input shaft (See Torque Converter - Section 16).
6. Install 5/16 x 1” bolt with lockwasher and flatwasher and torque to 12-14 ft. lbs. (16/19 N-m) (Figure 17-
4, Page 17-4).
7. Install drive belt (See Torque Converter - Section 16).
8. Install bolt (10), washer (14) and nut (15) to external governor arm (13) (Figures 17-3, Page 17-3)
(Figure 17-6, Page 17-4).
9. Place the external governor arm (13) on to the governor arm shaft (18) so the arm seats against the
top retaining ring. Do not tighten nut (15) (Figures 17-3, Page 17-3) (Figure 17-6, Page 17-4).
10. Install accelerator cable (1) to transmission bracket (4) and reattach retaining E-ring (3) (Figure 17-6,
Page 17-4).
11. Install clevis (8) and cotter pin (6) through governor cable rear clevis and governor lever arm (Figure
17-6, Page 17-4).
12. Adjust governor (See Governor Adjustment - Section 14 - Fuel System).
13. Install 20 ounces of 80-90 wt. API class AGMA 5 EP gear lubricant to transmission (Figure 17-2, Page
17-2).
14. Install upper fill plug and gasket and torque to 25 ft. lbs. (4.0 N-m) (Figure 17-2, Page 17-2).
15. Install seat and secure access panel.
FORWARD AND REVERSE SHIFTER CABLE
If the forward and reverse shifter cable is jammed or is damaged in any way, it must be replaced.
REMOVAL OF THE FORWARD AND REVERSE SHIFTER CABLE (FIGURE 17-46)
• WHEN MAKING TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE KEY.
- DO NOT ATTEMPT TO SERVICE HOT ENGINE OR EXHAUST.
- DISCONNECT BATTERY AS SHOWN (FIGURE 12-1, PAGE 12-2).
- REMOVE SPARK PLUG WIRE.
• CLEAN FORWARD AND REVERSE SHIFTER CABLE CONNECTIONS BEFORE DISASSEMBLY.
• SEE SAFETY WARNINGS, PAGE 17-1.
FIGURE 17-45
WARNING
INTAKE EXPANSION
CHAMBER
BATTERY
SHIFTER
CABLE