Club Car 1996 DS Golf Car Gasoline, Service Manual

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Page 13-10
13
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Cylinder Shroud Removal, Continued:
11. Disconnect oil filler tube (20) from cylinder shroud by first removing nut (18) and pulling oil filler tube out
of the crankcase (Figure 13-8, Page 13-9).
12. Remove the eight bolts (14) and the two-ended bolts (11 and 15) (Figures 13-7 and 13-8, Page 13-9).
13. Take off the head shroud (13), the upper shroud (23) and the bracket (22) (Figures 13-7 and 13-8,
Page 13-9).
ROCKER ARMS AND PUSH RODS REMOVAL
1. Remove the two bolts (1) and remove the rocker cover (2) along with breather tube (3) (Figure 13-9).
2. Remove the E-ring (4) and pull the rocker shaft (5) out of the cylinder head (Figure 13-10).
3. Lift out the rocker arms (6), washer (7), and push rods (8) (Figure 13-10).
CYLINDER HEAD / VALVES REMOVAL
1. Remove the six head bolts (1) and take off the cylinder head assembly (2) (Figure 13-11).
FIGURE 13-9 FIGURE 13-10
• IF THE CAR IS NOT LEVEL, THEN OIL WILL SPILL WHEN OIL FILLER TUBE IS REMOVED.
• WHEN MAKING TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE KEY.
- DO NOT ATTEMPT TO SERVICE HOT ENGINE OR EXHAUST.
- DISCONNECT BATTERY AS SHOWN (FIGURE 12-1, PAGE 12-2).
- REMOVE SPARK PLUG WIRE.
• BEFORE REMOVAL AND DISASSEMBLY, CLEAN THE ENGINE.
• SEE SAFETY WARNINGS, PAGE 13-1.
• MARK THE ROCKER ARMS (6) AND THE PUSH RODS (8) SO THEY CAN BE PUT BACK IN
THEIR ORIGINAL POSITIONS (FIGURE 13-10).
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WARNING
NOTE