Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 521 / 544

Page 23-49
E
23B
3. Connect the black wire of the DC cord to the left (when viewed from inside the charger) post of the
ammeter.
4. Connect the bus bar from the fuse link to the right post of the ammeter, placing washers on both sides
of the bus bar.
5. Thread nuts onto both posts of the ammeter until just past finger tight. While holding the outside nut,
turn the inside nut counterclockwise 1/4 of a turn.
6. Replace the charger cover.
7. Plug the charger into vehicle and check to be sure that ammeter is operating properly.
FUSE LINK
Removal of Fuse Link
1. Remove the charger cover.
2. Remove both secondary transformer leads and the bus bar from the back of the fuse link assembly.
3. Remove screws from the front of the charger and remove the fuse link assembly.
Installation of Fuse Link
1. Place plastic cover over fuse assembly and install mounting screws from front of charger face. Center
branch of fuse assembly should be in the upper left corner when viewed from the front of the charger.
2. Install the bus bar over the center branch of the fuse assembly and ammeter stud. Torque to 24-30
in.lbs. (2.7/3.4 N-m).
3. Install a secondary transformer lead (black) to one of the two remaining terminals on the back of the
fuse assembly. Install the remaining secondary transformer lead (black) to the remaining terminal.
Torque to 24-30 in.lbs. (2.7/3.4 N-m).
4. Replace charger cover.
CHARGER RELAY
Removal of the Charger Relay (Figure 23-36, Page 23-50)
1. Unplug the AC and DC cords.
2. Remove the charger cover.
FIGURE 23-35
3
4
1
2
5