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Page 12-39
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12
5. Install snap-on electrical component box cover. Be sure to firmly press down all corners. Install screw.
6. Connect battery cables, positive (+) cable first.
7. Place forward and reverse assembly in neutral position, and place the neutral lock-out cam in the ser-
vice position. Start the engine and check regulator for proper functioning as described under voltage
regulator testing (See Test Procedure 10, Page 12-21).
KEY SWITCH
Removing the Key Switch
1. Disconnect battery cables as shown (Figure 12-1, Page 12-2).
2. Remove the plastic cap covering the screw on each side of the center dash.
3. Loosen (but do not remove) the screw on each side of the center dash panel.
4. Insert screwdriver at the top center of the dash between dash and cowl brace. Gently pry center dash
out slightly from under edge of cowl brace.
5. Pull center dash out approximately one inch from the frame and then bend the top right corner of the
center dash inward while pulling the top of the panel out and down.
6. Slide center dash panel up the steering column by snapping out the top and then rotating the panel out
and up. There is sufficient slack in the wiring to allow for this.
7. Disconnect the wires from the key switch. Do not allow wires to touch.
• IF A THREE-WIRE REGULATOR IS BEING REPLACED WITH A TWO-WIRE REGULATOR (1), ON
A VEHICLE MANUFACTURED PRIOR TO WEEK 9544, IT IS NECESSARY TO REMOVE AND DIS-
CARD THE EXISTING GROUND WIRE MOUNTING BOLT (6) AND LOCK NUT (4) LOCATED IN
THE ELECTRICAL COMPONENT BOX (FIGURE 12-51). ATTACH THE 18-GAUGE BLACK WIRE
(9) AND BLACK WIRE (3) TO THE REGULATOR USING THE NEW MOUNTING BOLT (8) (CLUB
CAR PART NO. 1013509) DURING INSTALLATION (FIGURE 12-52).
FIGURE 12-51
FIGURE 12-52
• BENDING THE TOP RIGHT CORNER OF THE CENTER DASH INWARD WHILE REMOVING IT
WILL PREVENT THE CONTACTS ON THE REAR OF THE KEY SWITCH FROM TOUCHING THE
METAL FRAME AROUND THE DASH.
NOTE
1
6
4
5
2
3
7
9
ELECTRICAL
COMPONENT BOX
VEHICLES MANUFACTURED
PRIOR TO WEEK 9644
1
5
2
3
8
9
ELECTRICAL
COMPONENT BOX
VEHICLES MANUFACTURED
AT WEEK 9644 OR LATER
NOTE
Summary of Contents for 1996 DS Golf Car Gasoline
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Page 544: ...Golf Cars Club Car Inc P O Box 204658 Augusta GA 30917 4658...