Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 228 / 544

Page 13-38
13
G
Crankshaft Inspection, Continued:
8.2. Turn the crankshaft (1) slowly and measure total indicated run-out at the location shown (2) (Fig-
ure 13-82).
8.3. If total run-out exceeds 0.002 inch (0.051 millimeter), replace the crankshaft.
UNDERSIZED CONNECTING ROD
The connecting rod journal can accept an undersized connecting rod having a 1.3779 inches (35.0 millime-
ters) inside diameter. Grinding the crankshaft is required before using the undersized connecting rod.
1. Have a reliable repair shop grind the crankshaft journal (A) (Figure 13-83).
2. The final finishing dimensions are as follows (Figure 13-83).
- (A) 1.3775 - 1.3779 inches (34.989 - 35.00 millimeters)
- (B) 0.110 - 0.126 inch (2.80 - 3.20 millimeters) radius two places
- (C) 1.12 inches maximum (28.4 millimeters)
- (D) 1.1811 - 1.1831 inches (30.0 - 30.05 millimeters)
3. The connecting rod journal (A) must be concentric and cylindrical within 0.0002 inch (0.005 millimeter)
at full indicator reading (Figure 13-83).
4. Finish should be very smooth. Use a super fine finishing stone.
OIL SCREEN
Removal
1. Remove the two bolts (1) to take out the oil screen plate (2) and the oil screen (3) (Figure 13-84).
FIGURE 13-81 FIGURE 13-82
FIGURE 13-83
A
2
A
1
MEASURE
IN 2 PLACES 90
°
APART
1
2
C
B
A
D