Page 12-38
12
G
Belt Adjustment, Continued:
Reinstall the access panel (Figure 12-37, Page 12-26).
VOLTAGE REGULATOR
Removing the Voltage Regulator
Vehicles Manufactured prior to week 9544 (Figure 12-51).
1. Remove the seat from the rear body.
2. Disconnect battery cables as shown (Figure 12-1, Page 12-2).
3. Remove the electrical component box cover.
4. Disconnect the red wire from the solenoid and unplug the yellow wire from wire harness.
5. Remove locknut (4) from the regulator mounting bracket. Disconnect the black ground wire (9) from the
bottom of the electrical component box.
6. Remove hex nut (5). Remove and discard the screw (6).
7. Remove locknut (2) from the regulator (1).
8. Remove regulator (1).
Vehicles Manufactured during week 9544 and later (Figure 12-52).
1. Remove the seat from the rear body.
2. Disconnect battery cables as shown (Figure 12-1, Page 12-2).
3. Remove the electrical component box cover.
4. Remove locknut (2) from the regulator (1) (Figure 12-52).
5. Disconnect the red wire from the solenoid and unplug the yellow wire from wire harness.
6. Remove 18 gauge black wires (9 and 3).
7. Remove the two hex nut (5).
8. Remove regulator (1).
Installing the Voltage Regulator (FIGURE 12-52) See NOTE at top of page 12-39
1. Place the voltage regulator (1) into the electrical component box with the 1/4 inch screw (8) thorough
the regulator. Install hex nut (5) to regulator and tighten to 6 ft.lbs. (8 N-m) of torque.
2. Connect regulator red wire to solenoid, and plug in yellow wire to the harness.
3. Install black wire (3) and black wire (9) to regulator mounting screw (8).
4. Install nylon lock hex nut (2), tighten to 6 ft. lbs. (8 N-m) of torque.
• IF A BURROUGHS GAUGE IS USED, TENSION SHOULD BE ADJUSTED TO 120 LBS. FOR A
NEW BELT OR 80-100 LBS FOR A PREVIOUSLY USED BELT.
• WHEN MAKING ELECTRICAL TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE THE KEY.
- PUT THE FORWARD AND REVERSE SWITCH IN NEUTRAL.
- DISCONNECT THE BATTERY AS SHOWN (FIGURE 12-1, PAGE 12-2).
• FOLLOW ALL PROCEDURES EXACTLY AS INSTRUCTED.
• SEE THE SAFETY WARNINGS ON PAGE 12-1.
NOTE
WARNING
Summary of Contents for 1996 DS Golf Car Gasoline
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