Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 278 / 544

Page 16-10
16
G
Inspection of Drive Clutch Parts, Continued:
2. Inspect the bore of the moveable face assembly (14) (Figure 16-5, Page 16-7) for scarring or wear.
The moveable face assembly must be replaced if the bore is worn to a diameter of .883 inches (22.4
mm) or larger.
3. Inspect the steel shaft on the fixed face assembly. There should be no measurable wear anywhere on
the shaft. Replace the shaft if it is worn, scratched, or damaged (Figure 16-5).
4. Inspect the thrust washer (11) for wear. If it is worn more than .030 inches (0.76 mm), turn it over or
replace it with a new one (Figure 16-5).
5. Inspect the primary weights (2) and the hub casting for wear. If the primary weights show signs that
they are touching the casting, the tips of the weights have worn beyond specification and the primary
weights must be replaced (Figure 16-5).
6. Inspect the pins on the primary weights (2). There should be no measurable wear. Replace them if they
are worn, scratched, or damaged (Figure 16-5).
7. Inspect the drive belt pulley sheaves for excessive wear or damage. If the sheaves are excessively
worn or damaged, replace the entire fixed face drive assembly.
DRIVE CLUTCH ASSEMBLY
1. Press idler bearing (6) onto the hub of the fixed face assembly (7). Press on the inner race of the bear-
ing only. Make sure that the cup side of the bearing is facing away from the fixed face (Figure 16-5).
2. Using needle nose pliers, install the spring retainer (5) onto the spring (4) (Figure 16-5).
3. Install the spring and retainer into the cup of the idler bearing (Figure 16-5).
4. Install the spacer (13) onto the shaft of the fixed face (Figure 16-5).
5. Install a new spiral back-up ring (12) in each end of the bore of the moveable face assembly (14) (Fig-
ure 16-5).
6. Install the moveable face assembly onto the shaft of the fixed face assembly (7) (Figure 16-5).
6.1. Rotate the moveable face assembly clockwise while installing it onto the shaft.
6.2. Install the retaining ring (3) (Figure 16-5).
7. Install the primary weights on the mounting pins (2) (Figure 16-12).
• TO AVOID DAMAGING THE SPIRAL WIPERS, BE VERY CAREFUL WHEN INSTALLING THE
MOVEABLE FACE.
FIGURE 16-12 FIGURE 16-13
CAUTION
PRIMARY
WEIGHT
INSERT PIN
THROUGH
PRIMARY WEIGHT
THEN INSTALL
WAVE WASHER
ONTO PIN
PIN
WAVE
WASHER
WAVE WASHER
INSTALLED ON SAME
SIDE AS SMALL PIN
INSTALL THE SECONDARY
WEIGHT ONTO PIN
SECONDARY
WEIGHT
PIN