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Page 21-20
21A
E
TROUBLESHOOTING GUIDE
TESTING THE Z-PLUG FOR CONTINUITY AND VOLTAGE INPUT AND OUTPUT
Test procedures begin on page 21-25.
DIAGNOSTIC REFERENCE CHARTS
The following flow charts, pages 21-21 through 21-24, can be used as guides to assist in diagnosing specific
failures in the electrical system. There are four separate charts, and each will address different symptoms
that the vehicle might exhibit.
The tests specified in the flow charts are tagged with test numbers that correspond to the numbers of
detailed test procedures following the charts. When the chart specifies that a certain test should be per-
formed, the corresponding test procedure should be performed exactly as instructed.
These detailed test procedures will tell how to test specific components, what the test results should be, and
what further action should be taken. Test procedures begin on page 21-25.
In addition to the comprehensive vehicle wiring diagram on page 21-2, wiring diagrams illustrating specific
circuits can be found along with the general description of each specific circuit on pages 21-5 through 21-19.
TEST
Z-PLUG POSITION
4
Z1
Red wire voltage input to controller
5
Z1
Red wire continuity
22
Z3
Orange/white wire voltage input to controller
23
Z3
Orange/white wire continuity
10
Z4
Blue/white wire voltage output from controller
11
Z4
Blue/white wire continuity
26
Z5
Brown wire voltage output from controller
27
Z5
Brown wire continuity
16
Z6
White wire and Z7 blue wire voltage input to controller
18
Z6
White wire and Z7 blue wire continuity
19
Z8
Green/white wire voltage input to controller
20
Z8
Accelerator limit switch wire continuity (green/white wire and blue wire)
33
Z9
Yellow wire and Z10 purple wire voltage output from potentiometer
34
Z9
Yellow wire and Z10 purple wire continuity
43
Z11
Green wire and Z12 yellow wire continuity
40
Z13
Red wire and Z14 green wire voltage output from controller
41
Z13
Red wire and Z14 green wire continuity
• THE BATTERY WIRES MUST REMAIN CONNECTED WHILE PERFORMING SOME TEST PRO-
CEDURES. RAISE THE REAR END OF THE VEHICLE AND SUPPORT IT ON JACKSTANDS,
WITH THE REAR WHEELS OFF THE GROUND, WHILE PERFORMING ALL TEST PROCE-
DURES.
WARNING
Summary of Contents for 1996 DS Golf Car Gasoline
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Page 544: ...Golf Cars Club Car Inc P O Box 204658 Augusta GA 30917 4658...