Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 384 / 544

Page 20-34
20A
E
5. Remove the 18 gauge red and yellow wires on the solenoid.
6. Disconnect the 6 gauge and 10 gauge black wires from B- of the controller (Figure 20-16).
7. Disconnect the 18 gauge brown wire from OBC.
8. Remove the two 1/4 - 20 lock nuts holding the OBC.
9. Remove the OBC from the car.
Installing the On-board Computer
Install the OBC in reverse order of removal.
SOLID STATE SPEED CONTROLLER
Testing the Speed Controller
See Test Procedure 10, Page 20-18.
Removing the Speed Controller
1. Disconnect the batteries (Figure 20-1, Page 20-2).
2. Discharge the controller (See instructions in Warning Box on Page 20-25).
3. Remove all the 6 gauge wires connected to the controller (Figure 20-16).
4. Unplug the three 18 gauge wires plugged into the controller (Figure 20-16).
5. Remove the four 1/4 - 20 lock nuts holding the controller (Figure 20-16).
6. Remove the controller from the vehicle.
Installing the Solid State Speed Controller
Install in reverse order of disassembly.
CHARGER RECEPTACLE
Testing the Charger Receptacle
See Section 23, Page 23-38, Test Procedure 1
.
FIGURE 20-15 FIGURE 20-16
GREY LEAD WITH
MALE CONNECTOR
FUSE ASSEMBLY
BLACK BUTYL MATERIAL
CHARGER
RECEPTACLE
GREY WIRE
FROM OBC
10 GAUGE BLACK
WIRE TO OBC
B-
TERMINAL
6 GAUGE BLACK
10 GAUGE BLACK
LOCK NUTS