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Page 14-20
14
G
FUEL PUMP DISASSEMBLY
1. Remove four screws (24) and lock washers (25) from front of the fuel pump (Figure 14-14).
2. Remove the front cover (26) of the fuel pump while holding the rest of the pump intact.
3. Note the orientations of the impulse gasket (27), the diaphragm (28), and the gasket (29); then remove
them from the pump (Figure 14-14).
4. If the impulse gasket (27) and the diaphragm (28) come off with the front cover, note their orientations
and remove them (Figure 14-14).
5. Remove the pumping chamber (30) (Figure 14-14).
6. Remove the back cover (36), the fuel diaphragm (34), and gasket (35) (Figure 14-14).
CLEANING AND INSPECTION OF THE FUEL PUMP
1. Using a non-flammable solvent, clean the front cover, pumping chamber, and back cover. Be sure that
the vent on the front cover is clean both inside and outside (Figure 14-14).
2. Inspect the valve assemblies (31, 32, and 33) and all gaskets and diaphragms for tears or other dam-
age.
3. If a valve assembly is damaged, the rubber retaining plug (33) and valve assembly must be replaced
(Figure 14-14).
• A FUEL PUMP REBUILD KIT IS AVAILABLE FROM CLUB CAR (CLUB CAR PART NO. 1014524).
THIS KIT INCLUDES ALL GASKETS, DIAPHRAGMS, AND VALVES.
• THE GASKETS AND DIAPHRAGMS MUST BE REINSTALLED IN FUEL PUMP IN EXACTLY THE
SAME POSITIONS AND ORIENTATIONS THAT THEY WERE IN BEFORE DISASSEMBLY, OR
THE PUMP MIGHT LEAK. IF LEAKING OCCURS, ALL NEW GASKETS AND DIAPHRAGMS MUST
BE INSTALLED.
FIGURE 14-14
FIGURE 14-15
NOTE
CAUTION
24
31
32
30
33
25
26
27
28
29
FRONT
COVER
VENT
FUEL
OUTLET
FUEL
INLET
VALVE
ASSEMBLY
PUMPING
CHAMBER
35
36
34
BACK
COVER
FUEL
OUTLET
FUEL INLET
VENT
DIRECTION
OF FUEL
FLOW
IMPULSE
LINE
Summary of Contents for 1996 DS Golf Car Gasoline
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Page 544: ...Golf Cars Club Car Inc P O Box 204658 Augusta GA 30917 4658...