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20A
E
Installing a New Receptacle, Continued:
4. Attach the 10 gauge black wire from the on-board computer to the fuse assembly using a ratchet and a
3/8” socket (See Figure 23-20, Page 23-29).
5. Connect 1/4” connector on the 10 gauge grey wire (3) from the charger receptacle to the 18 gauge grey
wire from the on-board computer. Make sure that the fuse is installed between the 10 gauge grey wire
from the receptacle and the 18 gauge grey wire from the on-board computer (See Figure 23-20, Page
23-29).
RECEPTACLE FUSE LINK
If the fuse link has blown, the vehicle will not charge until the fuse has been replaced. The fuse link is located
behind the charger receptacle in the battery compartment. See circuit diagram (Figure 23-20, Page 23-29).
Removing the Receptacle Fuse Link (Figure 20-17, Page 20-35)
1. Remove the fuse link assembly and lens (6) from the charger receptacle (2) by removing the two nuts
(10) and washers also used to secure the 10 gauge black wire from the computer and the 10 gauge
black wire (5) to the receptacle.
2. Remove the fuse link (6) from the charger receptacle.
Installing a New Receptacle Fuse Link (Figure 20-17, Page 20-35)
1. Insert the two fuse link mounting studs into the mounting holes in the charger receptacle.
2. Place two flat washers (11) on the studs.
3. Place the two 10 gauge black wires in their original positions on the fuse link mounting studs.
4. Install the nuts (10) on the fuse link mounting studs and torque to 20-25 in.lbs. (2.3/32.8 N-m).
• DO NOT BY-PASS THE SENSE LEAD FUSE.
• TURN THE KEY TO OFF AND REMOVE THE KEY, PUT THE FORWARD AND REVERSE SWITCH
IN NEUTRAL, DISCONNECT THE BATTERY CABLES AS SHOWN IN FIGURE 20-1, PAGE 20-2,
AND DISCHARGE CONTROLLER (SEE WARNING ON PAGE 20-1). FAILURE TO DO SO MAY
CAUSE THE VEHICLE TO RUN OVER YOU, RESULTING IN SEVERE INJURY OR DEATH!
• THE FUSE SHOULD NEVER BLOW UNDER NORMAL OPERATING CONDITIONS. IF THE FUSE
HAS BLOWN, DETERMINE THE SOURCE OF THE ELECTRICAL PROBLEM AND CORRECT IT
BEFORE REPLACING THE FUSE.
• WHEN MAKING ELECTRICAL TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE THE KEY.
- PUT THE FORWARD AND REVERSE SWITCH IN NEUTRAL.
- DISCONNECT THE BATTERIES AS SHOWN (FIGURE 20-1, PAGE 20-2).
• FOLLOW ALL PROCEDURES EXACTLY AS INSTRUCTED.
• SEE THE SAFETY WARNINGS ON PAGE 20-1.
WARNING
DANGER
WARNING
Summary of Contents for 1996 DS Golf Car Gasoline
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Page 544: ...Golf Cars Club Car Inc P O Box 204658 Augusta GA 30917 4658...