Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 443 / 544

Page 21-51
E
21A
7. Pull gently on the two halves of the plug connection to ensure that they are fastened securely.
8. Check wire positions in the 3-wire plug and make sure that wires of the same color mate when the plug
is connected.
9. Make sure that the red, green, and black wires are securely connected to the motor speed sensor
located in the motor end shield.
10. Make sure that the bullet connector in the black wire approximately 4 inches from the controller is prop-
erly connected.
Test Procedure 43 - Z11 (Green Wire) and Z12 (Yellow Wire) Continuity
1. Turn the key switch to OFF and place the forward and reverse switch in NEUTRAL. Disconnect the bat-
teries and disconnect the Z plug from the controller.
2. Unplug the bullet connector in the Z12 yellow wire approximately 3 inches from the Z plug.
3. Connect the black (-) alligator clip of a continuity tester (Radio Shack #22-105 or equivalent) to the
male terminal of the bullet connector. At approximately 2 inches from the on-board computer, puncture
the insulation on the yellow wire with the point of the red (+) probe (Figure 21-79). The tester should
show continuity.
4. If the reading is incorrect, and there is a fuse in the wire between the two probes of the tester, replace
the fuse and test again. If there is no fuse in the wire, repair or replace the wire. Disconnect the spade
connector in the Z11 green wire approximately 3 inches from the Z plug.
5. Connect the black (-) alligator clip of a continuity tester to the female terminal on the end of the Z11
green wire. At approximately 2 inches from the on-board computer, puncture the insulation on the
green wire with the point of the red (+) probe (Figure 21-80). The tester should show continuity. If the
reading is incorrect, replace the green wire and test again.
FIGURE 21-80 FIGURE 21-81
OFF
DC V
DATA HOLD
AC V
AC/DC 500V MAX
250V MAX
BLACK PROBE ON GREEN WIRE
MOTOR SPEED SENSOR FEMALE
THREE WIRE CONNECTION
Z8 Z9 Z10 Z11 Z12 Z13
Z1 Z2 Z3 Z4 Z5 Z6
Z7
Z14
PLACE RED PROBE INTO THE
Z14 POSITION ON THE Z PLUG
F
3 TYPICAL 3
PLACES
2
1