Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 37 / 544

Page 4-9
G
E
4
Semi-annual Service by
Trained Mechanic Only
(Every 100 rounds or
50 hours of operation)
Batteries
Check specific gravity, electrolyte level, and on-
charge voltage (See Section 22).
Brake System
Check for proper operation (See Performance Inspec-
tion, Page 3-2). Check brake pedal free play. Clean,
and adjust as necessary (See Section 6).
Check brake shoes, replace if necessary.
Lubricate slide plates with graphite (See Section 7).
Electrical Wiring Check for cracked or worn insulation.
Forward and Reverse Switch
Check condition of contacts and wire connections;
Make sure connections are tight.
Front Wheel Alignment and Camber
Check and adjust as required (See Section 8, Page 8-
18).
General Vehicle
Lubricate per Electric Vehicle Lubrication Chart on
Page 4-3.
Check all daily, weekly, monthly, and quarterly items listed above.
Annual Service by
Trained Mechanic Only
(Every 200 rounds or
100 hours of operation)
Accelerator Switch
(Wiper Switch or Continuously Variable
Potentiometer)
Check for proper operation (See Performance Inspec-
tion, Section 3, Page 2).
Wiper switch type only: Remove cover and check
contacts for burns, excessive heat, or arcing; check
brush for wear.
Batteries Perform discharge test (See Section 22, Page 13).
Motor
Check motor brushes; replace as necessary (See
Section 24).
Front Wheel Bearings
Check front wheels for free play. Inspect and replace
or repack wheel bearings with chassis lube as neces-
sary (See Section 8, Page 8-25).
Transaxle
Check/fill transaxle to plug level (See Electric Vehicle
Lubrication Chart on Page 4-3).
General Vehicle
Lubricate per Electric Vehicle Lubrication Chart
on Page 4-3.
Check all daily, weekly, monthly, quarterly, and semi-annual items listed above.
PERIODIC SERVICE SCHEDULE - ELECTRIC VEHICLES
REGULAR INTERVAL SERVICE