Page 23-16
23A
E
TEST PROCEDURE 9 - CONTINUITY TESTS
AC Cord and Plug:
1. Disconnect the black wire of the AC cord from the contact terminal of the relay.
2. Disconnect the green wire from the charger case.
3. Connect the alligator clip of a continuity tester (Club Car Part No. 1011273) to the end of the black wire
and check for continuity on both flat blades and on the ground blade of AC plug (Figure 23-14). Conti-
nuity should be shown on only one flat blade. If you read continuity on more than one blade or on no
blade, the AC cord and plug must be replaced.
4. Attach the alligator clip to the end of the white wire and check for continuity on both flat blades and on
the ground blade. Continuity should be shown on only one flat blade. If you read continuity on more
than one blade or on no blade, the AC cord and plug must be replaced.
5. Attach the alligator clip to the end of the green wire and check for continuity on both flat blades and the
ground blade of the AC plug. Continuity should be shown on only the ground blade. If you show conti-
nuity on the flat blades or show no continuity on the ground blade, the AC cord and plug must be
replaced.
DC Cord and Plug:
1. Disconnect the black wire of the DC cord from the ammeter, and disconnect the white wire of the DC
cord from the heat sink assembly.
2. Attach the alligator clip of the continuity tester to the white wire of the DC cord.
3. Place the probe of the continuity tester on the positive (+) blade of the DC plug (the positive and nega-
tive blades are identified on the plug). The reading should be continuity. If the reading is not continuity,
the DC cord and plug must be replaced.
• ONLY TRAINED TECHNICIANS SHOULD REPAIR OR SERVICE THIS CHARGER. ANYONE
DOING EVEN SIMPLE REPAIRS OR SERVICE SHOULD HAVE KNOWLEDGE AND EXPERIENCE
IN GENERAL ELECTRICAL REPAIR. FOLLOW ALL PROCEDURES EXACTLY AND HEED ALL
WARNINGS STATED IN THIS MANUAL.
• ALWAYS WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHILE SERVICING
VEHICLE OR CHARGER. WEAR A FULL FACE SHIELD WHEN WORKING WITH BATTERIES.
• BEFORE ATTEMPTING ANY REPAIRS TO THE CHARGER, ALWAYS UNPLUG THE ELECTRI-
CAL CORDS, FIRST FROM THE AC OUTLET AND THEN FROM THE VEHICLE RECEPTACLE.
FIGURE 23-14
WARNING
1
3
2
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