Page 24-13
E
24
MOTOR INSTALLATION
1. Apply “Molykote G” lubricant to the female splines of the motor armature shaft.
2. Slide the motor onto the transaxle spline. Rotate the motor until the locating bolt mounting hole on the
motor is aligned with its mounting hole in the transaxle casing and then install the bolt (24) (threading in
only a few turns) with lock washer (25) (Figure 24-8, Page 24-7) (See Figure 24-16). Do not tighten
the bolt at this time.
3. Install, but do not tighten (threading in only a few turns) the three 1/4-20 bolts (22) with lock washers
(23) that mount the motor to the transaxle (Figure 24-8, Page 24-7). See CAUTION below.
4. Tighten the four screws with your fingers, moving from screw (C) to screws (A, B, D) until the motor is
seated. With one wheel jacked up so that it is not on the ground, rotate the axle to make sure the motor
is not binding on the transaxle spline shaft (Figure 24-17).
5. Using a torque wrench, tighten the lower 1/4 inch screw (C). Now tighten the screw (A) across from the
first screw, then tighten the center screw (B) at the top. Tighten these screws to 60-70 in.lbs. (6.8/7.9 N-
m). Tighten the 5/16 inch screw (D) to 140-170 in.lbs. (15.8/19.2 N-m) (Figure 24-17).
FIGURE 24-14
FIGURE 24-15
• MAKE SURE THAT THE MOTOR IS PROPERLY SEATED IN THE TRANSAXLE HOUSING.
WITH BRUSH RIGGING FACING DOWN
AND HELD SLIGHTLY ABOVE THE
STATOR SHELL AND WINDING ASSEMBLY,
INSERT THE TWO TERMINAL POSTS (THESE
SHOULD HAVE BEEN MARKED FOR POSITION)
THROUGH THE INSULATORS IN THE STATOR
SHELL WALL AT THE A1 AND A2 POSITIONS.
INSERT THE RIGGING MOUNTING BOLTS
THROUGH THE RUBBER SEALED HOLES IN
THE RIGGING AND INTO THE THREADED
HOLES IN THE MOUNTING BRACKETS.
MOUNTING
BRACKET
S1
A1
S2
A2
RIGGING
TERMINAL
POST
USE AN #8/32 SCREW
AT LEAST 2" LONG
TO ALIGN THE HOLES
IN THE BEARING
RETAINER AND END
SHIELD. THEN INSTALL
ONE OF THE MOUNTING
SCREWS. REMOVE THE
ALIGNMENT SCREW AND
INSTALL THE OTHER
MOUNTING SCREW.
BEARING RETAINER
END SHIELD
MOUNTING SCREW
CAUTION
Summary of Contents for 1996 DS Golf Car Gasoline
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