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Camshaft Axial Play
0.0137 in. (0.35 mm)
Camshaft PTO-Side Journal
O.D. (MIN.)
0.9026 in. (22.927 mm)
Camshaft Flywheel-Side Journal
O.D. (MIN.)
0.9026 in. (22.927 mm)
Camshaft Cam Lobes (IN. and EX.)
O.D. (MIN.)
1.287 in. (32.70 mm)
Connecting Rod Big-End Bearing
I.D. (MAX.)
1.4003 in. (35.567 mm)
Connecting Rod Small-End Bearing
I.D. (MAX.)
0.7500 in. (19.051 mm)
Counterbalancer Rod Big-End Bearing
I.D. (MAX.)
1.8554 in. (47.126 mm)
Counterbalancer Rod Small-End Bearing
I.D. (MAX.)
0.4750 in. (12.064 mm)
Piston Top Ring Groove Clearance (with NEW ring)
(MAX.)
0.0063 in. (0.16 mm)
Piston Second Ring Groove Clearance (with NEW ring)
(MAX.)
0.0055 in. (0.14 mm)
Piston Oil-Ring Groove Clearance and End Gap
Visual inspection only
Piston Pin
O.D. (MIN.)
0.7470 in. (18.975 mm)
Piston Pin Hole
I.D. (MAX.)
0.7493 in. (19.033 mm)
Crankcase Cover Camshaft bearing
I.D. (MAX.)
0.9079 in. (23.063 mm)
Cylinder Bore
I.D. Standard
3.0700 to 3.0708 in.
(77.980 to 78.000 mm)
Cylinder Bore
I.D. (MAX.)
3.0735 in. (78.067 mm)
Cylinder Bore (out of round)
(MAX.)
0.0022 in. (0.056 mm)
Crankshaft Bearing
I.D. (MAX.)
1.1841 in. (30.075 mm)
Camshaft Bearing
I.D. (MAX.)
0.9080 in. (23.063 mm)
Oil Pump Housing
I.D. (MAX.)
1.6050 in. (40.766 mm)
Oil Pump Housing
Depth (MAX.)
0.4004 in. (10.170 mm)
Oil Pump Shaft Bearing
I.D. (MAX.)
0.5028 in. (12.770 mm)
Rocker Shaft
O.D. (MIN.)
0.4704 in. (11.949 mm)
Rocker Arm Bearing
I.D. (MAX.)
0.4754 in. (12.074 mm)
Valve Seat Angle (IN. EX.)
Standard
45°
Valve Seat Width
Standard
0.0197 to 0.0433 in.
(0.50 to 1.10mm)
Valve Seat Width
(MAX.)
0.075 in. (1.9 mm)
Valve Face Angle (IN. EX.)
Standard
45°
Valve Margin (IN. EX.)
(MAX.)
0.024 in. (0.6 mm)
Valve Clearance (IN. EX.)
Standard
0.0047 in. (0.12 mm)
Intake Valve Stem
O.D. (MIN.)
0.2728 in. (6.930 mm)
Exhaust Valve Stem
O.D. (MIN.)
0.2722 in. (6.915 mm)
Valve Guide Hole (Intake)
I.D. (MAX.)
0.2781 in. (7.065 mm)
Service Specifications Chart, Continued Next Page.
ITEM
SPEC.
SERVICE LIMIT
Summary of Contents for 1996 DS Golf Car Gasoline
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Page 28: ...Page 3 14 3 E G...
Page 38: ...Page 4 10 4 E G...
Page 76: ...Page 6 30 6 E G...
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Page 136: ...Page 11 6 11 G...
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Page 332: ...Page 19 16 19A E...
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Page 451: ...Page 21 59 E 21B FIGURE 21 85 2 4 5 7 8 1 9 6 5 4 3...
Page 452: ...Page 21 60 21A E...
Page 472: ...Page 22 20 22 E...
Page 524: ...Page 23 52 23A E...
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Page 544: ...Golf Cars Club Car Inc P O Box 204658 Augusta GA 30917 4658...