Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 58 / 544

Page 6-12
6
E
G
Installing the Park Brake Assembly - Early 1995 Vehicles, Continued:
REMOVING THE ACCELERATOR PEDAL ASSEMBLY - EARLY 1995 VEHICLES
• Removing the Accelerator Pedal Assembly - Early 1995 Gasoline Vehicles:
1. Remove the accelerator rod by sliding back the ball joint sleeve and disconnecting the ball joint (11)
from the ball joint stud (6) (Figure 6-5, Page 6-3).
2. Remove the nut (18), washer (24), and bolt (17) that secures the accelerator pivot rod to the pedal
(Figure 6-5, Page 6-3).
3. Disconnect the spring (23) from the hanger (5) (Figure 6-5, Page 6-3).
4. Remove the pivot rod (13) from the pedal (1) and lift the pedal up through the floorboard (Figure 6-5,
Page 6-3).
5. Remove the four 1/4 - 20 x 1 1/4 hex head bolts (19) and nuts (18). Pull the accelerator bearing brack-
ets away from each side of the I-beam frame (Figure 6-5, Page 6-3).
6. Remove the spacer (22) and then pull the pivot rod (13) and spacer (20) from the mounts. To clear the
vehicle frame’s outer I-beam, the accelerator pivot rod must be angled as it is removed. Inspect all
parts for wear or damage and replace as necessary (Figure 6-5, Page 6-3).
• Removing the Accelerator Pedal Assembly - Early 1995 Electric Vehicles:
1. Remove the accelerator rod by sliding back the ball joint sleeve and disconnecting the ball joint (11)
from the ball joint stud (6) (Figure 6-7, Page 6-5).
2. Remove the bolt (17) and lock washer (24) that secures the accelerator pivot rod to the pedal (Figure
6-7, Page 6-5).
3. Disconnect the spring (23) from the hanger (5) (Figure 6-7, Page 6-5).
4. Remove the pivot rod (13) from the pedal (2) and lift the pedal up through the floorboard (Figure 6-7,
Page 6-5).
5. Remove the four 1/4 - 20 x 1 1/4 hex head bolts (19) and nuts (18). Pull the accelerator bearing brack-
ets away from each side of the I-beam frame (Figure 6-7, Page 6-5).
6. Remove the spacer (22) and then pull the pivot rod (13) and spacer (20) from the mounts. Inspect all
parts for wear or damage and replace as necessary (Figure 6-7, Page 6-5).
INSTALLING THE ACCELERATOR PEDAL ASSEMBLY - EARLY 1995 VEHICLES
• Installing the Accelerator Pedal Assembly - Early 1995 Gasoline Vehicles:
1. Install the 1/2 inch spacer (20) onto the accelerator pivot rod (13) (Figure 6-5, Page 6-3).
2. Slide the accelerator pivot rod through the outside bearing bracket (21), I-beam frame, and the inside
FIGURE 6-16
LIFT OTHER END OF SPRING (20) UP AND
OVER BRAKE WELDMENT BY PRYING DOWN
ON SHAFT WITH SMALL SCREWDRIVER
SHAFT
20
HOOK ONE
END OF
SPRING (20)
ON PARK
BRAKE
WELDMENT