Page 13-18
13
G
Stem Diameter
1. Using a micrometer, measure the diameter of the stem at several points along its length (Figure 13-30,
Page 13-17).
2. If the outside diameter is less than the service limit of 0.2728 inch (6.930 millimeters) intake, 0.2722
inches (6.915 millimeters) exhaust, replace the valve.
Valve Springs
1. Inspect the valve springs (1) for pitting, cracks, rusting, and burrs. Replace the springs if necessary
(Figure 13-31).
2. Measure the free length of the spring. If the measurement is less than the service limit of 1.29 inches
(32.77 millimeters), replace the spring (Figure 13-31).
Rocker Arms and Rocker Shaft
1. Using a telescoping gauge, measure the inside diameter of each rocker arm bearing at several points
along its length. If the inside diameter is more than the service limit of 0.4754 inch (12.075 millimeters),
replace the rocker arm (Figure 13-32).
FIGURE 13-31
FIGURE 13-32
• WHEN MAKING TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE KEY.
- DO NOT ATTEMPT TO SERVICE HOT ENGINE OR EXHAUST.
- DISCONNECT BATTERY AS SHOWN (FIGURE 12-1, PAGE 12-2).
- REMOVE SPARK PLUG WIRE.
• BEFORE REMOVAL AND DISASSEMBLY, CLEAN THE ENGINE.
• SEE SAFETY WARNINGS, PAGE 13-1.
FIGURE 13-33
FIGURE 13-34
0
0
10
10
20
20
30
30
40
40
50
50
60
60
70
70
80
80
90
90
1
MEASURE EACH POSITION
IN 2 PLACES 90
°
APART
A
2
A
1
WARNING
A
2
A
B
C
D
D
C
B
A
1
1
1
1
1
1
1
1
A
1
MEASURE EACH POSITION
IN 2 PLACES 90
°
APART
Summary of Contents for 1996 DS Golf Car Gasoline
Page 2: ......
Page 28: ...Page 3 14 3 E G...
Page 38: ...Page 4 10 4 E G...
Page 76: ...Page 6 30 6 E G...
Page 110: ...Page 8 26 8 E G...
Page 136: ...Page 11 6 11 G...
Page 268: ...Page 15 4 15 G...
Page 286: ......
Page 316: ...Page 18 6 18 G...
Page 332: ...Page 19 16 19A E...
Page 350: ...Page 19 34 19A E...
Page 444: ......
Page 451: ...Page 21 59 E 21B FIGURE 21 85 2 4 5 7 8 1 9 6 5 4 3...
Page 452: ...Page 21 60 21A E...
Page 472: ...Page 22 20 22 E...
Page 524: ...Page 23 52 23A E...
Page 543: ......
Page 544: ...Golf Cars Club Car Inc P O Box 204658 Augusta GA 30917 4658...