Page 16-15
G
16
3. Remove the spring (6) (Figure 16-16, Page 16-13).
4. Slide the moveable face (8) off of the fixed face hub (9) (Figure 16-16).
INSPECTION OF THE DRIVEN CLUTCH
1. Inspect the cam (5) for excessive wear. Replace it if necessary (Figure 16-16, Page 16-13).
2. Inspect the drive buttons (7) for excessive wear. Replace if necessary. To remove the drive buttons,
remove the socket head cap screws and then the buttons (Figure 16-16, Page 16-13).
3. Inspect the sheaves on the fixed and moveable face assemblies. Sheaves must be replaced if they are
worn more than .060 of an inch (1.5 mm).
4. Inspect the bearing in the moveable face. If the bearing bore diameter is more than 1.384 inches (35.15
mm), the entire moveable face assembly must be replaced.
5. Inspect the shaft of the fixed face assembly. There should be no measurable wear. Replace the shaft if
it is worn, scratched, or damaged.
ASSEMBLY OF THE DRIVEN CLUTCH
1. Place the three drive buttons (7) in position. Apply one drop of Loctite® 222 to each of the #8-32 socket
head cap screws and then install and tighten them to 7-9 in.lbs. (0.80/1.02 N-m) (Figure 16-16, Page
16-13).
2. Slide the moveable face assembly (8) onto the fixed face hub (9) (Figure 16-16).
3. Place the end of the spring (4) into the hole in the moveable face assembly.
4. Install the key (4) into the keyway of the fixed face assembly (9) shaft (Figure 16-16).
FIGURE 16-20
PULLER PLUG
PLACE PULLER PLUG IN BORE OF
CAM (A). THEN CLAMP DRIVEN CLUTCH
CAM PULLER ONTO THREE FLAT
SURFACES OF THE CAM.
A
DRIVEN CLUTCH
CAM PULLER
Summary of Contents for 1996 DS Golf Car Gasoline
Page 2: ......
Page 28: ...Page 3 14 3 E G...
Page 38: ...Page 4 10 4 E G...
Page 76: ...Page 6 30 6 E G...
Page 110: ...Page 8 26 8 E G...
Page 136: ...Page 11 6 11 G...
Page 268: ...Page 15 4 15 G...
Page 286: ......
Page 316: ...Page 18 6 18 G...
Page 332: ...Page 19 16 19A E...
Page 350: ...Page 19 34 19A E...
Page 444: ......
Page 451: ...Page 21 59 E 21B FIGURE 21 85 2 4 5 7 8 1 9 6 5 4 3...
Page 452: ...Page 21 60 21A E...
Page 472: ...Page 22 20 22 E...
Page 524: ...Page 23 52 23A E...
Page 543: ......
Page 544: ...Golf Cars Club Car Inc P O Box 204658 Augusta GA 30917 4658...