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Page 23-8
23A
E
Test Procedure 1, Continued:
4. If the voltage readings obtained at the receptacle and at the batteries are not the same, check the wire
connections at the receptacle and at the batteries. If the DC voltages are the same and within limits,
make sure the AC cord is disconnected, then plug the DC cord into the charger receptacle, and
remove the charger cover. If the charger is properly wired, you should read the same voltage inside the
charger where the white and black wires of the DC cord are attached (Figures 23-2 and 23-3, Page
23-2). If the battery DC voltage measured inside the charger is below the limits or not present, the DC
plug or cordset may have an internal break and should be replaced (See Test Procedure 9). See DAN-
GER below.
TEST PROCEDURE 2
Electronic Timer Kit:
1. Connect the charger AC plug to an outlet, then connect the DC plug to the vehicle. After a 2 to 5 sec-
ond delay, the charger should start. If the charger starts immediately (no 2 to 5 second delay), the Elec-
tronic Timer Relay has failed.
FIGURE 23-6
FIGURE 23-7
• HIGH VOLTAGE! WITH THE CHARGER ON, THE VOLTAGE OF THE CAPACITOR INSIDE THE
CHARGER IS APPROXIMATELY 650 VOLTS. USE EXTREME CAUTION WHEN WORKING
NEAR CAPACITOR TERMINALS.
• ONLY TRAINED TECHNICIANS SHOULD REPAIR OR SERVICE THIS CHARGER. ANYONE
DOING EVEN SIMPLE REPAIRS OR SERVICE SHOULD HAVE KNOWLEDGE AND EXPERIENCE
IN GENERAL ELECTRICAL REPAIR. FOLLOW ALL PROCEDURES EXACTLY AND HEED ALL
WARNINGS STATED IN THIS MANUAL.
• ALWAYS WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHILE SERVICING
VEHICLE OR CHARGER. WEAR A FULL FACE SHIELD WHEN WORKING WITH BATTERIES.
• BEFORE ATTEMPTING ANY REPAIRS TO THE CHARGER, ALWAYS UNPLUG THE ELECTRI-
CAL CORDS, FIRST FROM THE AC OUTLET AND THEN FROM THE VEHICLE RECEPTACLE.
MEASURE VOLTAGE
AT RECEPTACLE
POS.
NEG.
POS.
NEG.
POS.
NEG.
POS.
NEG.
NEG.
POS.
POS.
NEG.
#1
#2
#5
#6
#4
#3
OFF
DC V
DATA HOLD
AC V
AC/DC 500V MAX
250V MAX
RED
PROBE
HERE
BLACK
PROBE
HERE
FRONT OF VEHICLE
DANGER
WARNING
Summary of Contents for 1996 DS Golf Car Gasoline
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Page 544: ...Golf Cars Club Car Inc P O Box 204658 Augusta GA 30917 4658...