Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 447 / 544

Page 21-55
E
21B
MAIN SOLENOID
The solenoid is located on the passenger’s side outside of the frame behind the battery compartment. The
solenoid has two sets of posts; two 5/16 inch posts (power contact posts) and two small No. 10 posts (acti-
vating coil posts).
Testing the Solenoid
See Test Procedures 9, 10, and 12, Page 21-30 and Page 21-32.
Removing the Solenoid
1. Disconnect the batteries (Figure 21-2, Page 21-3).
2. Disconnect all wires from the solenoid. Remove the two mounting screws, washers, and nuts (Figure
21-82 or 21-83).
Installing the Solenoid
1. Install the solenoid to the mounting bracket and torque to 66 in.lbs. (7.5 N-m). The solenoid does not
have to be oriented in any particular manner (Figure 21-82 or 21-83).
FIGURE 21-82 FIGURE 21-83
• TURN THE KEY TO OFF, PUT THE FORWARD AND REVERSE SWITCH IN NEUTRAL, AND DIS-
CONNECT THE BATTERY CABLES AS SHOWN IN FIGURE 21-2, PAGE 21-3. FAILURE TO DO
SO MAY CAUSE THE VEHICLE TO RUN OVER YOU, RESULTING IN SEVERE INJURY OR
DEATH.
• WHEN MAKING ELECTRICAL TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE THE KEY.
- PUT THE FORWARD AND REVERSE SWITCH IN NEUTRAL.
- DISCONNECT THE BATTERIES AS SHOWN (FIGURE 21-2, PAGE 21-3).
- FOLLOW ALL PROCEDURES EXACTLY AS STATED.
• SEE THE SAFTEY WARNINGS ON PAGE 21-52.
SOLENOID
MOUNTING
MAIN SOLENOID
DYNAMIC BRAKING
SOLENOID
SOLENOID
MOUNTING
DYNAMIC
BRAKING
SOLENOID
MAIN
SOLENOID
DANGER
WARNING