Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 345 / 544

Page 19-29
E
19B
1. Remove batteries No. 5 and No. 6 from the vehicle (Figure 19-1, Page 19-2).
2. Remove the nuts (30) and lock washers (31), then remove the resistor wires from the wiper switch (Fig-
ure 19-15, Page 19-27).
3. Remove the cover (10) from the wiper switch.
4. Disconnect the black wire (36) from the charger receptacle.
5. Disconnect the green wire (35) from the small post on the solenoid.
6. Remove the nuts (28) and lock washers (27) securing the V-Glide wiper switch to the vehicle frame and
then remove the wiper switch from the vehicle.
V-Glide Wiper Switch Disassembly
1. Remove the brass nut (3) and slide the brass bolt (9) out of the wiper switch housing (Figure 19-15).
2. Remove the nut (4) and bell crank (6) (Figure 19-15).
3. Slide the wiper switch arm assembly out of the V-Glide wiper switch housing (1) (Figure 19-15).
4. Remove the spring cotter pin (24) and disassemble the wiper switch arm assembly. Unscrew the
adjustment screw (14), retainer nut (11), and spring (13). Remove all thread locking compound from
the threads using gasket remover (Figure 19-15).
5. To remove the bearings (8) (Figure 19-15), tap them out from the back side with a punch. Tap lightly.
V-Glide Wiper Switch Assembly
1. Install bearings (8) into the wiper switch housing by tapping them lightly with a plastic hammer. Make
sure that the collars of the bearings are flush against the wiper switch housing (Figure 19-15).
2. With the spring (13) in place, hold the V-Glide wiper switch arm shaft (17) and carrier (12) together
(Figure 19-15). See CAUTION below.
3. Install the adjustment screw (14) and nut (11).
4. Slide the wiper switch arm assembly into the wiper switch housing and install the bell crank with the ball
stud down and away from the housing.
5. While holding the bell crank so that the arm does not exert a load on the wiper switch housing, install
the nut (4) and tighten it to 8-10 ft.lbs. (11/13 N-m) (Figure 19-15, Page 19-27).
• WHEN MAKING ELECTRICAL TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE THE KEY.
- PUT THE FORWARD AND REVERSE SWITCH IN NEUTRAL.
- DISCONNECT THE BATTERIES AS SHOWN (FIGURE 19-1, PAGE 19-2).
• MAKE SURE THE SPRING IS IN THE GROOVE ON THE WIPER SWITCH. IF IT IS NOT IN
PLACE, THE ARM MAY BREAK IF IT IS FORCED.
• THE WIPER SWITCH ARM WILL HAVE TO BE ADJUSTED AFTER THE WIPER SWITCH IS
FULLY ASSEMBLED.
WARNING
CAUTION
NOTE