Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 347 / 544

Page 19-31
E
19B
2. Install the accelerator rod onto the ball stud.
3. Connect the 18 gauge green wire from the limit switch to the rear small post on the solenoid (Figure
19-2, Page 19-3).
4. Connect the 18 gauge black wire to black lead from charger receptacle (Figure 19-16, Page 19-30).
5. Connect the 6 gauge white wire from the resistor coil and the 6 gauge white wire from the solenoid to
the brass bolt (9) in the wiper switch housing. Install the lock washer (31) and brass nut (30) onto the
brass bolt and tighten to 35-45 in.lbs. (4/5 N-m). Install cap protector (25) (Figure 19-15, Page 19-27).
6. Connect the 6 gauge orange wire to the fourth contact from the bottom and tighten the nut to 35-45
in.lbs. (4/5 N-m). See NOTE below.
7. Connect the 6 gauge yellow wire to the fifth contact from the bottom and tighten the nut to 35-45 in.lbs.
(4/5 N-m).
8. Connect the 6 gauge green wire to the sixth contact from the bottom and tighten the nut to 35-45 in.lbs.
(4/5 N-m).
9. Connect the 6 gauge blue wire to the seventh contact from the bottom and tighten the nut to 35-45
in.lbs. (4/5 N-m).
10. Connect the 6 gauge black wire to the eighth contact from the bottom and tighten the nut to 35-45
in.lbs. (4/5 N-m). See WARNING and CAUTION below.
11. Make sure the wiper switch and pedal group are properly adjusted. See Section 6, Accelerator Pedal
and Rod Adjustment. See WARNING below.
12. Drive the vehicle and inspect it for proper operation.
• THE FIRST THREE CONTACTS HAVE NO WIRES ATTACHED TO THEM.
• MAKE SURE THAT THE WIRES ARE CONNECTED TO THE V-GLIDE WIPER SWITCH CON-
TACTS EXACTLY AS STATED ABOVE. IF THEY ARE NOT, THE VEHICLE COULD START OFF IN
A SPEED OTHER THAN FIRST.
• DO NOT OPERATE THE VEHICLE WITHOUT HAVING THE V-GLIDE WIPER SWITCH COVER IN
PLACE. OPERATING THE VEHICLE WITHOUT THE COVER ALLOWS DIRT, DUST, AND WATER
TO GET INTO THE WIPER SWITCH, WHICH COULD CAUSE THE SWITCH TO FAIL OR MAL-
FUNCTION.
• TO PROPERLY ADJUST YOUR WIPER SWITCH, CHECK, AND ADJUST IF NECESSARY, THE
FOLLOWING ITEMS IN THE ORDER LISTED:
- BRAKE PEDAL AND CABLE ADJUSTMENT. SEE SECTION 6.
- ACCELERATOR ROD ADJUSTMENT. SEE SECTION 6.
- ACCELERATOR PEDAL STOP ADJUSTMENT. SEE SECTION 6.
- PARK BRAKE ADJUSTMENT. SEE SECTION 6
• FAILURE TO CHECK ALL ADJUSTMENTS IN THE ORDER LISTED COULD RESULT IN
IMPROPER VEHICLE OPERATION, PROPERTY DAMAGE, OR SEVERE PERSONAL INJURY.
NOTE
WARNING
CAUTION
WARNING