Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 379 / 544

Page 20-29
E
20B
HALF-SPEED RESISTOR - ( TO HALF-SPEED REVERSE LIMIT SWITCH)
The half-speed resistor assembly is connected to the half-speed reverse limit switch on the Forward and
Reverse switch (Figure 20-14).
Testing the Half-speed Resistor
See Test Procedure 13, Page 20-21.
Removing the Half-speed Resistor
Tool to be used: Wire Stripper/Crimper
1. Cut the 18 gauge black wire between the failed resistor and wire harness.
2. Remove the failed resistor from the limit switch.
Installing the Half-speed Resistor
1. Using the wire stripper/crimper, strip the wire from the harness back 1/4 inch (5.6 mm ).
2. Insert wire end into butt connector on new resistor wire assembly (CLUB CAR Part No. 1018830-01).
3. Using the wire crimper, crimp the butt connector to permanently attach it to the wire from the harness.
4. Install the terminal of the resistor wire assembly onto the the half-speed reverse limit switch.
ACCELERATOR ADJUSTMENT - See Section 6 of this manual.
THE REVERSE BUZZER
The reverse buzzer is mounted on the rear of the center dash panel, under the front body.
LIMIT SWITCH
FORWARD AND REVERSE LEVER POSITION
FORWARD REVERSE
Forward and Reverse Anti-arcing Depressed Depressed
Half-speed Reverse Released Depressed
Reverse Buzzer Released Depressed
• TURN THE KEY TO OFF AND REMOVE THE KEY, PUT THE FORWARD AND REVERSE SWITCH
IN NEUTRAL, DISCONNECT THE BATTERY CABLES AS SHOWN IN FIGURE 20-1, PAGE 20-2,
AND DISCHARGE THE CONTROLLER (SEE WARNING ON PAGE 20-1). FAILURE TO DO SO
MAY CAUSE THE VEHICLE TO RUN OVER YOU, RESULTING IN SEVERE INJURY OR DEATH!
• WHEN MAKING ELECTRICAL TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE THE KEY.
- PUT THE FORWARD AND REVERSE SWITCH IN NEUTRAL.
- DISCONNECT THE BATTERIES AS SHOWN (FIGURE 20-1, PAGE 20-2).
• FOLLOW ALL PROCEDURES EXACTLY AS INSTRUCTED.
DANGER
WARNING