Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 41 / 544

Page 5-3
G
E
5
3. Apply a light coat of adhesion promoter to the damaged area and the surrounding surface. See CAU-
TION on Page 5-2.
4. Using the Flexible Epoxy Kit (Club Car Part No. 1017295), mix enough resin and hardener (equal
amounts) to completely fill in the damaged area (Figure 5-3). Spread the mixture over the damaged
area with a putty knife or spreader, using ample pressure to eliminate air pockets (Figure 5-4).
5. After the epoxy has cured for a minimum of thirty minutes, use 80 grit sandpaper to rough the epoxy to
the proper contour (Figure 5-5, Page 5-4). If needed, apply additional resin and hardener mixture to fill
in any low spots or pinholes (Figure 5-6, Page 5-4). Allow twenty-four hours for the epoxy to cure thor-
oughly before finish sanding.
• CONTAINS EPOXY-RESIN,TERTIARY-AMINES, POLYMERCAPTANS, AND POLYAMIDES.
• EPOXY RESINAMINE HARDENER MIXTURE CAUSES EYE IRRITATION, MAY CAUSE SKIN
IRRITATION, AND IS HARMFUL IF SWALLOWED. DO NOT GET IN EYES, ON SKIN, OR IN
MOUTH!
- FLUSH EYES WITH RUNNING WATER FOR FIFTEEN MINUTES - CALL A PHYSICIAN!
- WIPE OFF SKIN AND WASH THOROUGHLY WITH SOAP AND WATER.
- IF SWALLOWED, INDUCE VOMITING - CALL A PHYSICIAN! - RINSE MOUTH WITH WATER.
• KEEP AWAY FROM CHILDREN!
FIGURE 5-1 FIGURE 5-2
FIGURE 5-3 FIGURE 5-4
DANGER